114.653 Aluminum Sliding

Required : Please Note , Fretsaw with Metal Saw Finished projects of OPITEC handicraft kits are not play toy Metal ø 3,3 / 4,5 / 6,0 mm articles in the same sense as general commercially available HSS (5 – 15 mm) ones, but rather are intended as teaching and learning ma- Tap M4 + M6 terial supporting educational objectives. The content of this Engineer’s construction kit may only be built and used by children and adolescents under the guidance and supervision of quali- Screwdriver fied adults. Not suitable for children under 36 months. Risk Oil of suffocation!

PARTS LIST

Aluminum Flat Bar 1 250x30x4 Exterior Parts 1 Aluminum Flat Bar 1 250x30x2 Interior Parts 2 Countersunk Screw 1 M6x16 Attachment 3 Countersunk Screw 2 M4x10 Attachment 4 Wing Nut 1 M6 Attachment 5

E114653#2 1 Instructions 1.Transfer template A (page 5) to the aluminum flat bar (1) 4 x 30 x 250 mm. Cut parts 1a and 1b to length with the and deburr the edge with the engineer’s file. Note: add a drop of oil while sawing! 250 115 115 Transfer part 2a from template B (page100 5) to the aluminum flat bar (2) 2 x 30 x 250 mm and cut 100to length. Then transfer part 2b and cut to length. 45 45 10 10

250 Ø 6 15 Ø 4 Ø 4115 Ø 6 115 Ø 3,3 100

30 100 M4 45 45 Ø 8 Ø 12 10 10

1a Ø 6 15 Ø 4 Ø 4 1 Ø 6 Ø 3,3 1b

30 M4 Ø 8 Ø 12

250 55 135 45 90 100 10 45 15 10 Ø 12

15 2a Ø 6 2502b 2 Ø 4,5 4 55 135 15 Ø Ø 6 30 45 90 30 45° A B 10 15

R15

2. With the coping saw15 roughly saw the curved cuts of parts 1a Øand 6 1b according to template A (page 5) and round off with the Ø 4,5 Schnitt A-B

engineer’s file. 30 4 3 2 For this place the two parts one upon the other45° and fix with adhesive tape. Drill through the two ø 3,3 mm holes and the ø 5 mm hole. Then separate the two parts again.

Drill out the ø 3,3 mm holes in part 1a to 4 mm and with a countersink approx. 2 mm deep. The ø 6 mm hole chamfer with the countersink to a depth of approx. 3 mm.

Into the boreholes of ø 3,3 mm (part 1b) cut a M4 thread each.

Note: Make sure to observe the dimensions! 120 100 75 45 Ø 6 100 10 45 Ø 12 15 10

30 4 R15 15 Ø Ø 6

45° 15 Ø 3,3 A 30 B Ø 6 30 1a R15 M4 R15 1b Schnitt A-B 4 3 2

3. Drill through the ø 4,5 mm boreholes in part 2a and deburr the part neatly. According to measures (as shown in the drawing) drill through the two boreholes ø 6 mm in part 2b. Mark a line from one hole to the other. Take the fretsaw with a metal saw blade and saw along this line to finally achieve a slot of 6 mm. According to the drawing round off one end and neatly deburr part 2b.

Note: Make sure to observe the dimensions and angles!

100 45 55 10 45 120 10 75

Ø 6

15 Ø 3,3 Ø 6 15 15 Ø 4,5 30 30 30 M4 R15 2b R15

2a 45° 45°

2 E114653#1

55 45 10

15 Ø 4,5 30

45° Instructions Assembly:

4. Place the parts 1a, 1b and 2a one upon the other as shown 5.Insert part 1b into the opening of the connected parts in the drawing and screw together with the threaded 1a – 2a as shown and put the threaded screw (4) into the screws (3). ø 6 mm hole.

3

1a 1b

2a 4

1b

6. Turn the work piece and screw down the wing nut (6) to the threaded screw (4) as shown.

Done!

E114653#2 3 4 E114653#1 Instructions Templates Aluminum Strips M1:1 Template B Template A 30 30 30 30 15 15 15 15 10 10 10 10

Ø 4 Ø 4 Ø 4,5 Ø 4,5 45 45 45 45 55 55 100 100

Ø 4 Ø 4

Ø 8 Ø Ø 8 Ø 115 115

45° 45°

Ø 12 Ø 12

6 Ø 6 Ø

Ø 6 Ø 6 135 135 250 250 250 250 90 90

Ø 6 Ø 6 15 15 115 115

100 100

M4 M4 Ø 3,3 Ø 3,3 45 45 10 10 E114653#2 5