DOCSLIB.ORG

IML) for HP Indigo Labels and Packaging Digital Presses

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
IML) for HP Indigo Labels and Packaging Digital Presses In-Mold Labeling (IML) for HP Indigo Labels and Packaging Digital Presses How-to Guide November 2015 © 2015 Copyright HP Development Company, L.P. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein. HP, HP Indigo Press, HP Indigo Press RIP, and HP ElectroInk are trademarks or registered trademarks of HP. Adobe PostScript is a trademark of Adobe Systems Incorporated. MS Windows and Windows are U.S. registered trademarks of Microsoft Corp. All other products or name brands are trademarks of their respective holders. The HP Indigo press' counter feature records the number of impressions you make using your press. The counter does not reflect any previous use of the press or its age. This English version of this document must be used as the original instructions. The HP Indigo press is a Class 1 Laser Product containing high voltage power supplies and laser light sources. There is no danger to persons or equipment when the system is operated in accordance with the directions provided by HP in this and other publications. All high voltage power supplies and laser sources are located behind protective covers. Warning labels are attached to each protective cover. Do not remove covers. Part Number: CA494-18500 Edition: November 2015 Table of contents 1 Overview ...................................................................................................................................................... 1 Who can benefit from reading this document? ..................................................................................................... 1 2 Introduction to in-mold labeling (IML) ............................................................................................................ 2 What is in-mold labeling (IML)? ............................................................................................................................. 2 Market and applications ........................................................................................................................................ 3 Fast-moving consumer goods (FMCG) ................................................................................................ 5 Durable goods ..................................................................................................................................... 5 3 Production process ........................................................................................................................................ 6 General ................................................................................................................................................................... 6 Design and Pre-press ............................................................................................................................................ 6 Substrates .............................................................................................................................................................. 8 Priming ................................................................................................................................................................. 10 Printing ................................................................................................................................................................ 13 Finishing (varnish) ............................................................................................................................................... 14 Converting (die-cutting and stacking) ................................................................................................................ 17 Molding ................................................................................................................................................................ 19 Injection Molding ............................................................................................................................... 20 Blow Molding ..................................................................................................................................... 21 Thermoforming ................................................................................................................................. 22 Examples of E2E (end-to-end) process .............................................................................................................. 23 Injection molding ............................................................................................................................... 23 Blow molding ..................................................................................................................................... 24 4 Quality assurance and best practice .............................................................................................................. 25 Issues affecting IML end product quality and production process ..................................................................... 25 Standard quality tests for labels and end product ............................................................................................. 27 Regulatory aspects .............................................................................................................................................. 29 Appendix A Obtaining customer support .......................................................................................................... 30 Materials Application Team (MAT) ...................................................................................................................... 30 My HP Indigo ........................................................................................................................................................ 30 RIT’s HP Indigo Over-Print Varnish (OPV) performance program ...................................................................... 30 Suppliers and vendors list ................................................................................................................................... 31 ENWW CA494-18500 iii Appendix B Related documentation ................................................................................................................. 33 Appendix C Glossary ....................................................................................................................................... 34 Terms and acronyms ........................................................................................................................................... 34 Appendix D Recycling codes ............................................................................................................................ 37 Recycling codes ................................................................................................................................................... 37 Appendix E Service and support ....................................................................................................................... 39 Printing instructions ............................................................................................................................................ 40 iv ENWW 1Overview Who can benefit from reading this document? This document is intended for: ● Owners and operators of HP Indigo Labels and Packaging Digital Presses, with special focus on HP Indigo 20000 Digital Press and HP Indigo WS6000 Series Digital Presses. ● Converters and manufacturers of in-mold labeling products. ● HP Indigo customer support, marketing and sales organizations. This document provides information about the in-mold labeling (IML) process with a special focus on digital printing technology by HP Indigo. ● If you are currently producing in-mold labels using conventional methods (offset, flexo, gravure), this document will inform you about the short-to-medium run, high quality alternative that HP Indigo digital printing is introducing to the IML market. ● If you already own an HP Indigo press and you use it for printing other labels (pressure-sensitive labels, wine labels), you may be interested in learning more about the IML opportunity. ● If you already use your HP Indigo press for printing in-mold labels, this “cookbook” will expand your knowledge and guide you through our recommended materials and processes, throughout IML production. This document will also help you understand and overcome the technical challenges which arise during the very demanding production stages of in-mold labeling. ENWW Who can benefit from reading this document? 1 2 Introduction to in-mold labeling (IML) What is in-mold labeling (IML)? In-mold labeling (IML) is the simultaneous, one-shot molding of a plastic container/part together with an attached label. The label is fused with the plastic container/part to achieve a “no-label” look. In-mold labels can be found on cans, cups and lids available on all supermarket shelves, where they attract consumers to food and non-food products. Why choose in-mold labels (IML) over pressure-sensitive labels (PSL)? The in-mold labels are
Load more

Recommended publications
  • Country-Of-Origin Labeling for Foods
    Country-of-Origin Labeling for Foods Remy Jurenas Specialist in Agricultural Policy July 15, 2010 Congressional Research Service 7-5700 www.crs.gov RS22955 CRS Report for Congress Prepared for Members and Committees of Congress Country-of-Origin Labeling for Foods Summary Many retail food stores are now required to inform consumers about the country of origin of fresh fruits and vegetables, seafood, peanuts, pecans, macadamia nuts, ginseng, and ground and muscle cuts of beef, pork, lamb, chicken, and goat. The rules are required by the 2002 farm bill (P.L. 107- 171) as amended by the 2008 farm bill (P.L. 110-246). Other U.S. laws have required such labeling, but only for imported food products already pre-packaged for consumers. Both the authorization and implementation of country-of-origin labeling (COOL) by the U.S. Department of Agriculture’s Agricultural Marketing Service have not been without controversy. Much attention has focused on the labeling rules that now apply to meat and meat product imports. A number of leading agricultural and food industry groups continue to oppose COOL as costly and unnecessary. They and some major food and livestock exporters to the United States (e.g., Canada and Mexico) also view the new requirement as trade-distorting. Others, including some cattle and consumer groups, maintain that Americans want and deserve to know the origin of their foods, and that many U.S. trading partners have their own, equally restrictive import labeling requirements. Obama Administration officials announced in February 2009 that they would allow the final rule on COOL, published just before the end of the Bush Administration on January 15, 2009, to take effect as planned on March 16, 2009.
    [Show full text]
  • Durability Test Data for Brother Laminated Tze Labels
    Durability test data for Brother laminated TZe labels Brother laminated TZe labels have been designed to last, wherever you use them Whether you need a professional labelling solution for the office, industry or home, Brother laminated TZe labels have been designed with you in mind. We’ve thought about exactly when, where and how you might need to use our labels and put them through a series of tests which demonstrate how our laminated labels withstand heavy abrasion, heat, cold, sunshine, water and chemicals. Brother laminated TZe labels Why Brother laminated TZe labels withstand Lamination the test of time provides an extra protective overcoat Unlike non-laminated labels, our laminated TZe tape technology applies a layer of super-clear polyethylene laminate to protect your text. Protective coating ( PET ) Adhesive ( acrylic ) Coloured base film ( PET ) Adhesive ( acrylic ) Backingbacking paperpaper Lettering When using Brother laminated TZe tape cassettes in our P-touch label printers, a clear polyethylene laminate layer is applied over the entire label and thermal transfer ink at the time of printing, unlike comparable competitor label printers. Therefore Brother laminated labels offer an additional level of protection, ensuring your text and the valuable information contained on the label remains legible, even under harsh conditions such as long term use outdoors in sunny conditions. And our team of engineers have developed dedicated tapes using adhesives and label materials for more demanding applications such as textured surfaces or wrapping around cables - ensuring your labels stay attached whatever your labelling needs. The following pages show the tests that were performed and how our laminated labels were put through their paces.
    [Show full text]
  • Download the Course Outline
    Fundamentals of Packaging Technology Seminar Course Outline Semester 1 Day One • Course Introduction • Course Overview 1-3 Market Research • Course Logistics • Why perform market studies • Market study tools 1-1 Perspective on Packaging • Broad based studies • Demographic Workshop: Part One • Focused studies • A definition of packaging • Updating persona through market • The historical evolution of packaging research and packaging materials • The industrial revolution and packaging 1-4 Graphic Design • Growth of modern packaging roles • Demographic Workshop: Part Two • The modern packaging industry • Technical and communication roles compared 1-2 Package Development • The importance of demographic and Process psychographic information • Management of the packaging function • The modern retail environment • The package as the purchase motivator • Project Scope and objectives • Fundamental messages: Cords of • The package development process familiarity and points of difference • The package design brief • Equity and brand names • Specifications • Emotional aspects of color • Basics of graphic design: balance, unity, direction, typography and Day Two illustrations 1-5 Introduction to Printing 1-6 Printing Methods and Printing Methods • Preparing the artwork, prepress proofing Flexographic and Related Relief Printing Processes • Package printing methods and printing presses • Nature and production of the printing plate • Line art, color selection and Pantone Matching System • Configuration of the printing station • Halftone art, screens and
    [Show full text]
  • Blow Molding Solutions Selection Guide
    FRESH SOLUTIO FOR BLOW NS MOLDE D CO NTA INE RS YOUR BEST SOURCE FOR BLOW MOLDING SOLUTIONS As the world’s leading polyethylene producer, The Dow Chemical Company (Dow) is uniquely positioned to be your supplier of choice for blow molding materials. By collaborating with customers and other key members throughout the value chain, Dow helps drive innovation and promote sustainability with solutions that successfully address the needs of virtually every blow molding market, including: • Water Juice Dairy (WJD) • Pharmaceuticals (Pharma) • Household & Industrial Chemicals (HIC) • Large Part Blow Molding (LPBM) • Agricultural Chemicals (Ag Chem) • Durable Goods • Personal Care Our rich portfolio of sustainable solutions is backed by industry-leading technical expertise, deep understanding of the marketplace, a highly responsive supply chain, and an unmatched set of global resources. In addition to offering excellent performance and processing, Dow solutions are integral to developing containers that help reduce costs, improve retail visibility, and enhance shelf life. 1 The following pages provide an overview of Dow plastic resins designed for use in blow molded rigid packaging applications: • UNIVAL™ High Density Polyethylene (HDPE) Resins are industry standard, “workhorse” materials for everything from food and beverages to household, industrial, and agricultural chemicals. • CONTINUUM™ Bimodal Polyethylene Resins offer opportunities for increased competitive advantage with enhanced performance that creates the potential for lightweighting, incorporation of post-consumer recycle (PCR) content, and more. • DOW HEALTH+™ Polyethylene Resins deliver the high levels of quality, compliance, and commitment needed to meet the stringent requirements of healthcare and pharmaceutical applications. • DOW™ HDPE Resins are available in bimodal and monomodal grades that offer Dow customers in Latin America excellent top load strength, ESCR, and more for a wide range of applications.
    [Show full text]
  • Thinwall Packaging High Performance Systems for High Performance Parts
    Thinwall Packaging High performance systems for high performance parts Benefits • High performance production systems— fast, repeatable • Lighter, more sustainable high performance parts • Consistent part quality • High productivity, low scrap • Complete melt delivery systems with all elements optimized for each application: - machine - hot runner - Altanium® controller With more than 50 years of experience in Our dedicated global thinwall team sup- • Single point of contact for the thinwall packaging industry, Husky is ports customers on multiple levels offering integrated workcell a leader in developing high performance skills, software and services that ensure packaging solutions. Our complete high- the best return on investment. In the early speed systems are optimized to meet our product development stages, we offer • In-mold labeling solutions customers’ specific packaging needs while a wide range of services, including part that help parts stand out on lowering overall part costs. design, flow simulation analysis, finite ele- store shelves ment analysis and resin validation tests. We are committed to being a long-term Once in production, our locally-based partner to help thinwall packaging custom- Service and Sales network is accessible for ers grow their business. To achieve this, 24/7 spare parts and technical support to we maintain collaborative relationships keep systems running efficiently and with with other industry-leading companies to maximum uptime. deliver integrated, best-in-class thinwall packaging systems. Thinwall systems tailored for performance requirements HyPAC two-stage injection HyPAC with two-stage injection is ideal for customers running the highest cavitation molds with the largest shot weights at fast cycles. HyPAC reciprocating-screw injection The unique HyPAC injection unit design offers 30% more throughput and more than twice the melt acceleration for a given screw size.
    [Show full text]
  • Solutions for Injection Molding Applications Selection Guide
    TOUGH, RELIABLE SOLUTIONS FOR INJECTIONMOLDING APPLICATIONS YOUR ONE-STOP SHOP FOR INJECTION MOLDING SOLUTIONS As the world’s top producer of polyethylene, • CONTINUUM™ Bimodal Polyethylene The Dow Chemical Company (Dow) is uniquely Resins offer opportunities for enhanced qualified to meet your needs for injection closure performance and increased molding solutions. Our product portfolio competitive advantage with the potential covers everything from industry standards for lightweighting, incorporation of post- to the latest breakthroughs – all backed by consumer recycle (PCR) content, and more. a singular understanding of material science • DOW HEALTH+™ Polyethylene Resins and processing, plus global manufacturing deliver the high levels of quality, compliance, capabilities. By working closely with customers and commitment needed to meet the and other key members of the value chain, stringent requirements of healthcare and Dow helps drive innovation and promote pharmaceutical applications. sustainability in applications such as: • DOW™ HDPE Resins feature excellent • Caps & Closures (C&C) flow, impact strength, rigidity, ESCR, and downgauging capabilities – plus low warpage • Industrial Containers and taste/odor contributions – making • Thin-wall Containers (TWC) them a solid choice for injection molded and • Lids extruded/thermoformed applications like The following pages provide an overview of tubs, pails, and single-serve containers. Dow plastic resins designed for use in injection • DOWLEX™ IP HDPE Resins offer the high molded rigid
    [Show full text]
  • Self-Adhesive Materials for Plastic Surfaces
    TECHNICAL INFO N° 7 SELF-ADHESIVE MATERIALS FOR PLASTIC SURFACES KEY WORDS : - INHIBITING COMPONENTS - MIGRATORY COMPONENTS - RECYCLING - SURFACE ENERGY Plastics, which are so common in our daily life, differ tremendously because of their : Â chemical composition. Â manufacturing process. Â end-use, either as a flexible packaging film or as a rigid or semi-rigid object such as those used for the packaging of liquids (food and non-food applications), housewares, furniture, electronics, etc... End-use conditions may include : Â hot or cold labelling. Â wet or dry surface. Â smooth or rough surface. Â flat or curved surface. Â outdoor or indoor use. Â long-term or short-term application. It is therefore essential to test the self-adhesive material on the specific substrate and in the correct end-use conditions. Specifically there are a few questions that you may want to ask to help you choose the right self- adhesive product for the job. 1) Is the surface high or low energy ? The energy level of the surface will affect adhesion. High energy surfaces such as polyesters, PVC or polycarbonates usually pose no problems. However it may be more difficult to get good label adhesion on plastics with low energy surfaces such as polyethylene or polypropylene, also called polyolefins. A rubber based adhesive may provide stronger adhesion on low energy surfaces than most acrylics. But if the product will be used outdoors or will be exposed to UV light then opt for a high tack acrylic. The table below gives a comparison between the energy levels of certain plastics.
    [Show full text]
  • Silicone Molding with FDM Patterns
    TECHNICAL APPLICATION GUIDE Silicone Molding With FDM Patterns Silicone molding, also known as room temperature vulcanized (RTV) molding, is a fast and affordable solution for prototyping and short-run production. Offering lead APPLICATION times of three to seven days at just a fraction of the cost of an aluminum tool for COMPATIBILITY injection molding, silicone molding is an attractive alternative for the production of TECHNOLOGY IDEA DESIGN PRODUCTION plastic parts. FDM 2 3 3 PolyJet NA 5 5 A silicone mold is made by pouring liquid silicone rubber over a pattern. After the rubber cures, it becomes firm, yet flexible. The result is a mold that can hold tight (0 – N/A, 1 – Low, 5 – High) tolerances while reproducing extremely complex geometries, intricate details, COMPANION AND and undercuts. REFERENCE MATERIALS By replacing machined patterns with FDM® patterns, the mold-making process Technical • Document can be completed in two to three days. And unlike machining, complex and application guide intricate shapes have little effect on the time or cost of the FDM pattern. Application brief • Document • Commercial An important consideration, which is often overlooked, is that FDM patterns can Video • Success story endure the mold-making process. They can withstand the weight of the rubber • How It’s Used and heat from an accelerated curing process. Additionally, the strength of the Case Studies • ScanMed FDM material makes it possible to extract complex patterns from the silicone mold • Best Practice: without breaking, which means that patterns can be reused to make Referenced processes Orienting for multiple molds. Strength, Speed or Surface Finish • Best Practice: CAD to STL • Best Practice: Sectioning an Oversized Part • Best Practice: Applying Custom Toolpaths for Thin • Walls and Bosses • Best Practice: Bonding • Best Practice: Optimizing Seam Location • Best Practice: Media Blasting Silicone molded MRI cover and tooling.
    [Show full text]
  • WO 2012/120109 Al 13 September 2012 (13.09.2012) P O P C T
    (12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization International Bureau (10) International Publication Number (43) International Publication Date WO 2012/120109 Al 13 September 2012 (13.09.2012) P O P C T (51) International Patent Classification: (72) Inventors; and B65D 51/28 (2006.01) C12H 1/14 (2006.01) (75) Inventors/Applicants (for US only): AAGAARD, Olav B65D 81/20 (2006.01) C12H 1/22 (2006.01) Marcus [NL/NL]; van Slingelandtlaan 32, NL-305 1 HX B65D 81/24 (2006.01) B65D 1/02 (2006.01) Rotterdam (NL). CAMPBELL GLASGOW, Katherine B65D 81/32 (2006.01) [US/US]; 1729 Gracechurch Street, Wake Forest, North Carolina 27587 (US). THOMPSON, Malcolm Joseph (21) International Application Number: [US/US]; 112 Walcott Way, Cary, North Carolina 275 19 PCT/EP2012/054084 (US). KIRCH, Marco Josef Otto [DE/US]; 220 Caniff (22) International Filing Date: Lane, Cary, North Carolina 2751 9 (US). March 2012 (09.03.2012) (74) Agent: COHAUSZ & FLORACK (24),; Bleichstrasse 14, (25) Filing Language: English 4021 1 Dusseldorf(DE). (26) Publication Language: English (81) Designated States (unless otherwise indicated, for every kind of national protection available): AE, AG, AL, AM, (30) Priority Data: AO, AT, AU, AZ, BA, BB, BG, BH, BR, BW, BY, BZ, 61/45 1,192 10 March 201 1 (10.03.201 1) US CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM, DO, 61/538,242 23 September 201 1 (23.09.201 1) US DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, (71) Applicant (for all designated States except US): NOMA- HR, HU, ID, IL, IN, IS, JP, KE, KG, KM, KN, KP, KR, CORC LLC [US/US]; 400 Vintage Park Drive, Zebulon, KZ, LA, LC, LK, LR, LS, LT, LU, LY, MA, MD, ME, North Carolina 27597 (US).
    [Show full text]
  • Bio-Based and Biodegradable Plastics – Facts and Figures Focus on Food Packaging in the Netherlands
    Bio-based and biodegradable plastics – Facts and Figures Focus on food packaging in the Netherlands Martien van den Oever, Karin Molenveld, Maarten van der Zee, Harriëtte Bos Rapport nr. 1722 Bio-based and biodegradable plastics - Facts and Figures Focus on food packaging in the Netherlands Martien van den Oever, Karin Molenveld, Maarten van der Zee, Harriëtte Bos Report 1722 Colophon Title Bio-based and biodegradable plastics - Facts and Figures Author(s) Martien van den Oever, Karin Molenveld, Maarten van der Zee, Harriëtte Bos Number Wageningen Food & Biobased Research number 1722 ISBN-number 978-94-6343-121-7 DOI http://dx.doi.org/10.18174/408350 Date of publication April 2017 Version Concept Confidentiality No/yes+date of expiration OPD code OPD code Approved by Christiaan Bolck Review Intern Name reviewer Christaan Bolck Sponsor RVO.nl + Dutch Ministry of Economic Affairs Client RVO.nl + Dutch Ministry of Economic Affairs Wageningen Food & Biobased Research P.O. Box 17 NL-6700 AA Wageningen Tel: +31 (0)317 480 084 E-mail: [email protected] Internet: www.wur.nl/foodandbiobased-research © Wageningen Food & Biobased Research, institute within the legal entity Stichting Wageningen Research All rights reserved. No part of this publication may be reproduced, stored in a retrieval system of any nature, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior permission of the publisher. The publisher does not accept any liability for inaccuracies in this report. 2 © Wageningen Food & Biobased Research, institute within the legal entity Stichting Wageningen Research Preface For over 25 years Wageningen Food & Biobased Research (WFBR) is involved in research and development of bio-based materials and products.
    [Show full text]
  • Manufacturing Methods and the Impact of Moisture on Plastic Resins
    an R2M co. PLASTIC RESINS AND MOISTURE WHITEPAPER BY: JAYMIN JEFFERY, QA MANAGER, ICONN SYSTEMS, LLC Manufacturing Methods and The Impact of Moisture on Plastic Resins Introduction Many plastic resins are “hygroscopic”. When resins are hygroscopic, the materials absorb and release moisture from the air depending upon the environment in which they are exposed and the duration of the exposure. This study examines the impact of moisture on plastic resins during the production process of molding the raw materials into finished products and examines steps that manufacturers should take in order to manage the moisture content in their resins. If the appropriate steps to control moisture when injection molding plastics is not taken, moisture is a monster. Plastic Resins: The hygroscopic molding material The majority of resins that are available in the plastic resin manufacturers may dry the material, marketplace are hygroscopic. In other words, the polyethylene bags are not enough to prevent materials absorb moisture in humid air condi- moisture from entering into the bag. Polyethylene tions and release moisture in arid or dry condi- bags are porous and will allow some amount of tions.Hygroscopic resins include PA, PC, PET, ABS, water into the bag. Polyurethane, and PBT. Non-hygroscopic resins include PE, PP, PVC, and Polystyrene. Nylon 6 For manufacturing companies that utilize these is one of the more hygroscopic resins and is plastic resins, both hygroscopic and non-hygro- capable of containing as much as 9% of its weight scopic, in their injection molding process a gen- in moisture. eral understanding of the water content must be understood in order to successfully mold parts Manufacturers of plastic resins in many cases with as little variation in their process as possible.
    [Show full text]
  • Label Papers Label
    Label Papers Label Papers Label Papers Label your brand. As premium. With their outstanding brightness and excellent printing and metallisation results, our high-quality label papers are an ideal choice for customers looking to achieve a high shelf impact and brand differentiation for their products. Developed for the wet-glue and face stock labelling of cans, jars and bottles, PET, PVC and PET containers, wines and spirits and more, they are the perfect fit for a wide vari- ety of applications and offer high-quality and consistent results. The label papers offer high operation speed and excellent properties, such as wet strength and anti-mould. 74 Sappi Packaging and Speciality Papers March 2020 Features • Wide portfolio of face stock and wet-glue label papers • Unique pulp recipes and coating technology/expertise • Outstanding surface properties • Back-up solutions (PM and mills) • Financial strength and global presence Benefits • Excellent printing and metallisation results • Achieving high shelf impact and brand differentiation • High operation speed • Excellent converting operations • Perfect fit for different advanced applications • Matt labels • Oil- and grease-resistant labels (Kit Test) • Suitable for both labels and package insert applications Sappi Packaging and Speciality Papers March 2020 75 Label Papers For face stock and wet-glue labelling Face stock labelling Wet-glue labelling • Adicar 2 • Labelcar 6 WSM • Adicar Matt • Labelcar MT / Labelcar MTS • Adicar MC • Labelcar WS HG 5 • Adicar OGR • LusterCote • Adicar WS AM
    [Show full text]