Blow Molding Solutions Selection Guide
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Download the Course Outline
Fundamentals of Packaging Technology Seminar Course Outline Semester 1 Day One • Course Introduction • Course Overview 1-3 Market Research • Course Logistics • Why perform market studies • Market study tools 1-1 Perspective on Packaging • Broad based studies • Demographic Workshop: Part One • Focused studies • A definition of packaging • Updating persona through market • The historical evolution of packaging research and packaging materials • The industrial revolution and packaging 1-4 Graphic Design • Growth of modern packaging roles • Demographic Workshop: Part Two • The modern packaging industry • Technical and communication roles compared 1-2 Package Development • The importance of demographic and Process psychographic information • Management of the packaging function • The modern retail environment • The package as the purchase motivator • Project Scope and objectives • Fundamental messages: Cords of • The package development process familiarity and points of difference • The package design brief • Equity and brand names • Specifications • Emotional aspects of color • Basics of graphic design: balance, unity, direction, typography and Day Two illustrations 1-5 Introduction to Printing 1-6 Printing Methods and Printing Methods • Preparing the artwork, prepress proofing Flexographic and Related Relief Printing Processes • Package printing methods and printing presses • Nature and production of the printing plate • Line art, color selection and Pantone Matching System • Configuration of the printing station • Halftone art, screens and -
Thinwall Packaging High Performance Systems for High Performance Parts
Thinwall Packaging High performance systems for high performance parts Benefits • High performance production systems— fast, repeatable • Lighter, more sustainable high performance parts • Consistent part quality • High productivity, low scrap • Complete melt delivery systems with all elements optimized for each application: - machine - hot runner - Altanium® controller With more than 50 years of experience in Our dedicated global thinwall team sup- • Single point of contact for the thinwall packaging industry, Husky is ports customers on multiple levels offering integrated workcell a leader in developing high performance skills, software and services that ensure packaging solutions. Our complete high- the best return on investment. In the early speed systems are optimized to meet our product development stages, we offer • In-mold labeling solutions customers’ specific packaging needs while a wide range of services, including part that help parts stand out on lowering overall part costs. design, flow simulation analysis, finite ele- store shelves ment analysis and resin validation tests. We are committed to being a long-term Once in production, our locally-based partner to help thinwall packaging custom- Service and Sales network is accessible for ers grow their business. To achieve this, 24/7 spare parts and technical support to we maintain collaborative relationships keep systems running efficiently and with with other industry-leading companies to maximum uptime. deliver integrated, best-in-class thinwall packaging systems. Thinwall systems tailored for performance requirements HyPAC two-stage injection HyPAC with two-stage injection is ideal for customers running the highest cavitation molds with the largest shot weights at fast cycles. HyPAC reciprocating-screw injection The unique HyPAC injection unit design offers 30% more throughput and more than twice the melt acceleration for a given screw size. -
Solutions for Injection Molding Applications Selection Guide
TOUGH, RELIABLE SOLUTIONS FOR INJECTIONMOLDING APPLICATIONS YOUR ONE-STOP SHOP FOR INJECTION MOLDING SOLUTIONS As the world’s top producer of polyethylene, • CONTINUUM™ Bimodal Polyethylene The Dow Chemical Company (Dow) is uniquely Resins offer opportunities for enhanced qualified to meet your needs for injection closure performance and increased molding solutions. Our product portfolio competitive advantage with the potential covers everything from industry standards for lightweighting, incorporation of post- to the latest breakthroughs – all backed by consumer recycle (PCR) content, and more. a singular understanding of material science • DOW HEALTH+™ Polyethylene Resins and processing, plus global manufacturing deliver the high levels of quality, compliance, capabilities. By working closely with customers and commitment needed to meet the and other key members of the value chain, stringent requirements of healthcare and Dow helps drive innovation and promote pharmaceutical applications. sustainability in applications such as: • DOW™ HDPE Resins feature excellent • Caps & Closures (C&C) flow, impact strength, rigidity, ESCR, and downgauging capabilities – plus low warpage • Industrial Containers and taste/odor contributions – making • Thin-wall Containers (TWC) them a solid choice for injection molded and • Lids extruded/thermoformed applications like The following pages provide an overview of tubs, pails, and single-serve containers. Dow plastic resins designed for use in injection • DOWLEX™ IP HDPE Resins offer the high molded rigid -
A Guide to Polyolefin Blow Molding Z Bellows-Shaped Shields and Doublewall Instrument and Tool Carrying Cases
A Guide to Polyolefin Blow Molding z Bellows-shaped shields and doublewall instrument and tool carrying cases. Polyolefins for Blow Molding H H This book contains extensive Polyolefins are the most widely used information on polyolefin blow molding; plastic for blow molding. This book, “A C = C however, it makes no specific Guide to Polyolefin Blow Molding,” recommendations for the processing of contains general information LyondellBasell Chemicals’ resins for H H concerning materials, methods and specific applications. For more detailed equipment for producing high quality information, please contact your polyolefin blow molded products at LyondellBasell polyolefins sales optimum production rates. Figure 1. Ethylene monomer representative. molecular structure Blow-Moldable Polyolefins and Other Products from LyondellBasell Applications Chemicals offers an extensive range of Polyolefins that can be blow polyolefin resins, plus polyolefin-based molded include: tie-layer resins not only for blow z Low density polyethylene (LDPE) molding, but also for: z Linear low density polyethylene (LLDPE) z Injection Molding z Medium density polyethylene z Film Extrusion (MDPE) z Extrusion Coating z High density polyethylene (HDPE) z Sheet and Profile Extrusion z Ethylene copolymers, such as H H H H H H H H H H z Wire and Cable Coating ethylene vinyl acetate (EVA) z Rotational Molding and Powder z Polypropylene and propylene coating C C C C C C C C C C copolymers (PP) z Blending and Compounding In general, the advantages of z Flame Retardant Applications H H H H H H H H H H polyolefin blow molding resins are good z Pipe processability, light weight, good toughness, outstanding chemical LyondellBasell also produces Figure 2. -
Silicone Molding with FDM Patterns
TECHNICAL APPLICATION GUIDE Silicone Molding With FDM Patterns Silicone molding, also known as room temperature vulcanized (RTV) molding, is a fast and affordable solution for prototyping and short-run production. Offering lead APPLICATION times of three to seven days at just a fraction of the cost of an aluminum tool for COMPATIBILITY injection molding, silicone molding is an attractive alternative for the production of TECHNOLOGY IDEA DESIGN PRODUCTION plastic parts. FDM 2 3 3 PolyJet NA 5 5 A silicone mold is made by pouring liquid silicone rubber over a pattern. After the rubber cures, it becomes firm, yet flexible. The result is a mold that can hold tight (0 – N/A, 1 – Low, 5 – High) tolerances while reproducing extremely complex geometries, intricate details, COMPANION AND and undercuts. REFERENCE MATERIALS By replacing machined patterns with FDM® patterns, the mold-making process Technical • Document can be completed in two to three days. And unlike machining, complex and application guide intricate shapes have little effect on the time or cost of the FDM pattern. Application brief • Document • Commercial An important consideration, which is often overlooked, is that FDM patterns can Video • Success story endure the mold-making process. They can withstand the weight of the rubber • How It’s Used and heat from an accelerated curing process. Additionally, the strength of the Case Studies • ScanMed FDM material makes it possible to extract complex patterns from the silicone mold • Best Practice: without breaking, which means that patterns can be reused to make Referenced processes Orienting for multiple molds. Strength, Speed or Surface Finish • Best Practice: CAD to STL • Best Practice: Sectioning an Oversized Part • Best Practice: Applying Custom Toolpaths for Thin • Walls and Bosses • Best Practice: Bonding • Best Practice: Optimizing Seam Location • Best Practice: Media Blasting Silicone molded MRI cover and tooling. -
Considerations for Plastic Food Packaging
PET Packaging Materials Polyethylene terephthalate (PET) is a commonly used plastic in the packaging industry. Common PET products include: • Take-out containers • Baked goods containers • Bottled water • Ketchup • Jars (peanut butter and mayonnaise) • Juices and carbonated drinks • Frozen foods • Cosmetics • Household products Composition of PET Plastic PET is a thermoplastic polymer resin from the polyester family. It is a polymer that is formed by combining modified ethylene glycol and purified terephthalic acid or dimethyl terephthalate. Although its name contains polyethylene, PET does not contain polyethylene. PET Plastic Characteristics • High clarity • Good chemical resistance • Good gas and moisture barrier • High impact resistance • Medium rigidity (semi-rigid to rigid) • Medium scratch resistance • Food contact safety • Temperature tolerance of -50 degrees F to 110 degrees F Origins of PET Plastic Although PET plastic was patented in 1941, the first PET bottle was not produced until 1973. How are PET plastics made? There are two primary processes for producing a PET package. • Thermoforming – a process by which a sheet of PET plastic is heated and shaped using a mold into the desired shape. • Blow Molding – typically used to make containers with narrow mouths Thermoforming vs. Blow Molding PET Plastics Thermoforming allows for custom shaping of PET plastic into any desired shape. PET plastic is often used to produce clamshells, bakery containers or take-out containers. Blow molding is primarily used to create bottles. Why PET -
Cosmetic Packaging to Save the Environment: Future Perspectives
cosmetics Review Cosmetic Packaging to Save the Environment: Future Perspectives Patrizia Cinelli 1,*, Maria Beatrice Coltelli 1,* , Francesca Signori 1, Pierfrancesco Morganti 2 and Andrea Lazzeri 1 1 Department of Civil and Industrial Engineering, University of Pisa, Largo Lucio Lazzarino 2, 56126 Pisa, Italy; [email protected] (F.S.); [email protected] (A.L.) 2 Dermatol Unit, Campania University L.Vanvitelli, Via Pansini 5, 80131 Naples, Italy; [email protected] * Correspondence: [email protected] (P.C.); [email protected] (M.B.C.); Tel.: +39-050-221-7869 (P.C.) Received: 18 March 2019; Accepted: 11 April 2019; Published: 15 April 2019 Abstract: Consumer awareness about the damages that plastic packaging waste cause to the environment, coupled with bio-economy and circular economy policies, are pushing plastic packaging versus the use of bio-based and biodegradable materials. In this contest, even cosmetic packaging is looking for sustainable solutions, and research is focusing on modifying bio-based and biodegradable polymers to meet the challenging requirements for cosmetic preservation, while maintaining sustainability and biodegradability. Several bio-based and biodegradable polymers such as poly(lactic acid), polyhydroxyalkanoates, polysaccharides, etc., are available, and some first solutions for both rigid and flexible packaging are already present on the market, while many others are under study and optimization. A fruitful cooperation among researchers and industries will -
S.B. No.3W Jan I8 2019 a Bill for an Act
THE SENATE THIRTIETH LEGISLATURE, 2019 STATE OF HAWAII S.B. NO.3W JAN I8 2019 A BILL FOR AN ACT RELATING TO ENVIRONMENTAL PROTECTION. BE IT ENACTED BY THE LEGISLATURE OF THE STATE OF HAWAII: 1 SECTION 1. The Hawaii Revised Statutes is amended by 2 adding a new chapter to be appropriately designated and to read 3 as follows: 4 "CHAPTER 5 PLASTIC STRAWS, PLASTIC BAGS, POLYSTYRENE FOAM CONTAINERS, AND 6 EXPANDED POLYSTYRENE FOOD SERVICE PRODUCTS 7 S -1 Definitions. As used in this chapter: 8 "Carryout bag" means a bag provided by a store or food 9 service business to a customer at the point of sale for the 10 purpose of transporting groceries or retail goods. 11 "Department" means the department of health. 12 "Expanded polystyrene" means blown polystyrene and expanded 13 and extruded foams that are thermoplastic petrochemical 14 materials utilizing a styrene monomer and processed by a number 15 of techniques, including, but not limited to, fusion of polymer 16 spheres (expandable bead polystyrene), injection molding, foam 17 molding, and extrusion-blow molding (extruded foam polystyrene). SB LRB 19-0090.doc 1 Page 2 S.B. NO. 367 1 "Expanded polystyrene food service product" means a product 2 made, in whole or in part, of expanded polystyrene that is used 3 for selling or providing a food or beverage, and includes, but 4 is not limited to, a food container, plate, hot or cold beverage 5 cup, meat or vegetable tray, or egg carton. 6 "Expanded polystyrene food service product" does not 7 include a product used to package raw, uncooked, or butchered 8 meat, fish, poultry, or seafood for off-premises consumption. -
Consolidating Plastic Suppliers?
Consolidating Plastic Suppliers? Flambeau Gives You: Experience You Can Trust • Contract Manufacturing Since 1947 • Injection Molding/Blow Molding/Mold Making • Stainless Steel Overmolding • Catheter Overmolding • Insert Molding • Class 7 Cleanroom Molding, Assembly & Packaging • Turnkey Program Management Speed to Market • Prototyping & Value Engineering • Domestic and Offshore Tooling a division of Flambeau INC. • DFM and Product Development a Nordic Group Member Company Global Footprint 1-800-628-1672 • www.flambeaumedical.com • 10 Locations on 3 Continents • ISO13485:2016 Certified • FDA Registered • • Worldwide Logistics • Class 7 Cleanroom Molding, Assembly & Packaging • • Regional Customer Support • cGMP Compliant • LU03092020 Copyright © 2020 Flambeau Medical Markets Group, a division of Flambeau, Inc. All Rights Reserved a division of Flambeau INC. Headquartered in Baraboo, Wisconsin www.flambeaumedical.com 1-800-628-1672 • E-mail: [email protected] USA: Baraboo, WI • Columbus, IN • Madison, GA Middlefield, OH • Phoenix, AZ • Sharon Center, OH International: Ramsgate, Kent, UK • Saltillo, Coahuila, Mexico Company Description Flambeau Medical Markets Group is a diverse manufacturing company providing a complete product fulfillment service for medical device and equipment industries. Quality, traceability, speed to market, and economic value are all important factors to better enable you to compete in the rapidly evolving medical world. Our Phoenix, Arizona facility is an ISO 13485:2016 (CFR21 820 Compliant) Certified Contract -
A Guide to Polyethylene Blow Moulding
POLYETHYLENE BLOW MOULDING 08 – TECHNICAL GUIDE Front Cover The Qenos Technical Centre operates a range of commercial and laboratory scale extrusion and moulding equipment for the injection moulding, blow moulding (pictured), fi lm extrusion, pipe extrusion and rotational moulding markets. Qenos produces a full range of Alkatane HDPE grades for blow moulding applications ranging from thin walled high speed milk and juice bottles to high molecular weight 1000L cubes. Alkatane – Super Clean. Super Safe. Qenos, the Qenos brandmark, Alkathene, Alkatuff, Alkamax, Alkadyne and Alkatane are trade marks of Qenos Pty Ltd. A GUIDE TO POLYETHYLENE 8 BLOW MOULDING 8 A GUIDE TO POLYETHYLENE BLOW MOULDING CONTENTS EXTRUSION BLOW MOULDING AND EXTRUSION BLOW MOULDING MACHINES 6 Basic Processing Principles 6 Plastication Systems 6 Basic Design of Plastication Systems 6 Shear Rate 7 Throughput Efficiency 7 Basic Requirements for the Plastication System 7 Single-screw extruders 8 Slow Running Extruders of Conventional Design 8 Specific Power Requirement 8 Output 8 Reciprocating Screw and Reciprocating Barrel Extruders 9 Reciprocating Screw Machines 10 Reciprocating Barrel Machines 10 High Speed Extruders 10 Twin-screw Extruders 10 Ram Extruders 11 Extrusion Dies for Continuous Parison Production 11 Axial Flow Crosshead with Spider Support 11 Radial Flow Crosshead with Through Mandrel 12 Design with Circular Groove 13 Design with Heart-shaped Channel 13 Parison Dies 14 Dies with cylindrically parallel annular gap 15 Design with Conical Inflow Zone 15 Expansion -
WO 2012/120109 Al 13 September 2012 (13.09.2012) P O P C T
(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property Organization International Bureau (10) International Publication Number (43) International Publication Date WO 2012/120109 Al 13 September 2012 (13.09.2012) P O P C T (51) International Patent Classification: (72) Inventors; and B65D 51/28 (2006.01) C12H 1/14 (2006.01) (75) Inventors/Applicants (for US only): AAGAARD, Olav B65D 81/20 (2006.01) C12H 1/22 (2006.01) Marcus [NL/NL]; van Slingelandtlaan 32, NL-305 1 HX B65D 81/24 (2006.01) B65D 1/02 (2006.01) Rotterdam (NL). CAMPBELL GLASGOW, Katherine B65D 81/32 (2006.01) [US/US]; 1729 Gracechurch Street, Wake Forest, North Carolina 27587 (US). THOMPSON, Malcolm Joseph (21) International Application Number: [US/US]; 112 Walcott Way, Cary, North Carolina 275 19 PCT/EP2012/054084 (US). KIRCH, Marco Josef Otto [DE/US]; 220 Caniff (22) International Filing Date: Lane, Cary, North Carolina 2751 9 (US). March 2012 (09.03.2012) (74) Agent: COHAUSZ & FLORACK (24),; Bleichstrasse 14, (25) Filing Language: English 4021 1 Dusseldorf(DE). (26) Publication Language: English (81) Designated States (unless otherwise indicated, for every kind of national protection available): AE, AG, AL, AM, (30) Priority Data: AO, AT, AU, AZ, BA, BB, BG, BH, BR, BW, BY, BZ, 61/45 1,192 10 March 201 1 (10.03.201 1) US CA, CH, CL, CN, CO, CR, CU, CZ, DE, DK, DM, DO, 61/538,242 23 September 201 1 (23.09.201 1) US DZ, EC, EE, EG, ES, FI, GB, GD, GE, GH, GM, GT, HN, (71) Applicant (for all designated States except US): NOMA- HR, HU, ID, IL, IN, IS, JP, KE, KG, KM, KN, KP, KR, CORC LLC [US/US]; 400 Vintage Park Drive, Zebulon, KZ, LA, LC, LK, LR, LS, LT, LU, LY, MA, MD, ME, North Carolina 27597 (US). -
Manufacturing Methods and the Impact of Moisture on Plastic Resins
an R2M co. PLASTIC RESINS AND MOISTURE WHITEPAPER BY: JAYMIN JEFFERY, QA MANAGER, ICONN SYSTEMS, LLC Manufacturing Methods and The Impact of Moisture on Plastic Resins Introduction Many plastic resins are “hygroscopic”. When resins are hygroscopic, the materials absorb and release moisture from the air depending upon the environment in which they are exposed and the duration of the exposure. This study examines the impact of moisture on plastic resins during the production process of molding the raw materials into finished products and examines steps that manufacturers should take in order to manage the moisture content in their resins. If the appropriate steps to control moisture when injection molding plastics is not taken, moisture is a monster. Plastic Resins: The hygroscopic molding material The majority of resins that are available in the plastic resin manufacturers may dry the material, marketplace are hygroscopic. In other words, the polyethylene bags are not enough to prevent materials absorb moisture in humid air condi- moisture from entering into the bag. Polyethylene tions and release moisture in arid or dry condi- bags are porous and will allow some amount of tions.Hygroscopic resins include PA, PC, PET, ABS, water into the bag. Polyurethane, and PBT. Non-hygroscopic resins include PE, PP, PVC, and Polystyrene. Nylon 6 For manufacturing companies that utilize these is one of the more hygroscopic resins and is plastic resins, both hygroscopic and non-hygro- capable of containing as much as 9% of its weight scopic, in their injection molding process a gen- in moisture. eral understanding of the water content must be understood in order to successfully mold parts Manufacturers of plastic resins in many cases with as little variation in their process as possible.