2012 Stabilizer Apache Warning Track Mix Leed

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2012 Stabilizer Apache Warning Track Mix Leed Stabilizer Solutions, Inc. 33 S. 28th St. Phoenix, AZ 85034 800-336-2468 (Fax) 602-225-5902 Website: stabilizersolutions.com E-Mail: [email protected] SECTION 1 STABILIZER® “APACHE” WARNING TRACK MIX FOR BASEBALL OR SOFTBALL FIELD PART 1 - GENERAL 1.1 SUMMARY A. The work of this Section consists of all surfacing work and related items as indicated on the drawings and or as specified herein and includes, but is not limited to, the following items: 1. Stabilizer® “Apache” Warning Track Mix for baseball or softball field surfacing B. Related Sections: 1. Section 02100 – Site Preparation 2. Section 02200 – Earthwork 3. Section 02230 – Granular Materials C. General Provisions 1. All of the contract documents, including General and Supplementary Conditions and Division I General Requirements, apply to the work of this Section. 2. Examine all drawings and all other Sections of the Specifications for requirements therein affecting the work of this trade. 3. Coordinate work with that of all those affected by work of this Section. Cooperate with such trades to assure the steady progress of all work under the Contract. 1.2 PERFORMANCE REQUIREMENTS A. The following standards and definitions are applicable to the work of this Section to the extent referenced herein: 1. ASTM: American Society for Testing and Materials. 1.3 SUBMITTALS A. Shop Drawings: Show details of installation, including plans and sections. B. LEED Submittals: 1. Credit MR 4 – Recycled Content: Attach product data and certification letter indicating percentages by weight of post-consumer and pre-consumer recycled content for products having recycled content. Include statement indicating costs for each product having recycled content. 2. Credit MR 5 – Regional Materials: Attach product data for regional materials indicating location and distance from Project of material manufacturer and point of extraction, harvest, or recovery for each raw material. Include statement indicating cost for each regional material and the fraction by weight that is considered regional. 3. Credit MR 6 – Rapidly Renewable Materials: Attach product data and certification letter indicating percentages by weight of rapidly renewable materials for each product. Include statement indicating costs for each product having rapidly renewable material. ©2007-12 Stabilizer Solutions, Inc. All Rights Reserved. Page 1 of 5 C. Maintenance Instructions: Submit copy(ies) of manufacturer’s written maintenance instructions in accordance with 01 73 23 – Operation and Maintenance Data. 1.4 PROJECT/SITE CONDITIONS A. Environmental Conditions: Proper drainage is required. B. Field Measurements: Each bidder is required to visit the site of the work to verify the existing conditions. No adjustments will be made to the Contract Sum for variations in the existing conditions. 1. Where surfacing is indicated to fit with other construction, verify dimensions of other construction by field measurements before proceeding with the work. 1.5 QUALITY ASSURANCE A. Installer Qualifications: Installer to provide evidence to indicate successful experience in installation of Stabilizer® “Apache” Warning Track Mix or approval by manufacturer. B. Manufacturer’s technical representative shall visit the site at the start of an installation to ensure the installer understands the correct installation methods to use. 1.6 WARRANTY A. General Warranty: The special warranty specified in this Article shall not deprive the Owner of other rights the Owner may have under other provisions of the Contract Documents and shall be in addition to, and run concurrent with, other warranties made by the Contractor under requirements of the Contract Documents. B. Special Warranty: Submit a written warranty executed by the installer agreeing to repair or replace components of Stabilizer® “Apache” Warning Track Mix that fail in materials or workmanship within the specified warranty period. Failures include, but are not limited to, the following: 1. Premature wear and tear provided the material is maintained in accordance with manufacturer’s written maintenance instructions. 2. Failure of system to meet performance requirements. C. Warranty Period: Contractor shall provide warranty that product was installed per specifications upon completion of install. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Stabilizer® “Apache” Warning Track Mix is provided by the following manufacturer: 1. Stabilizer Solutions, Inc. 33 South 28th St., Phoenix, AZ 85034; phone (602) 225-5900, (800) 336-2468; fax (602) 225-5902; website www.stabilizersolutions.com; email [email protected] or Stabilizer Solutions, Inc. licensed manufacturer. B. Stabilizer® “Apache” Warning Track Mix shall be produced by use of mechanical pugmill blender and metering controls for accurate proportioning of soil binder. Soil binder shall be a natural, non-toxic, non-staining, odorless, environmentally safe powder. The powder binder shall be “Stabilizer®” as manufactured and patented by Stabilizer Solutions, Inc. Product to have 64% pre-consumer recycled content. Soil binder shall have 25 years experience at same formulation. 2.2 MATERIALS ©2007-12 Stabilizer Solutions, Inc. All Rights Reserved. Page 2 of 5 A. 3-mm minus crushed aggregate screenings mechanically blended with supplemental silt and clay to match existing infield. 1. Color must be Apache Pink to match existing warning track color. 2. 3-mm minus must be derived from parent material crushed by use of jaw crusher to achieve desired angularity. 3. Supplemental silt and clay must be blended mechanically by use of pugmill. 4. Sand and crushed stone shall consist of inert materials that are hard and durable, with stone free from surface coatings and deleterious materials. Gradation requirements shall be as follows: 5. Warning Track Mix Particle Size Analysis Percentage by ASTM F1632 3-MM MINUS PARTICLE SIZE ANALYSIS Particle Size Percent Retained by Weight Sand 2.0 – .05mm 60 – 75 Silt .05 – .002 mm 10 – 20 Clay <.002mm 10 – 20 Sand Gradation U.S. Sieve No. Percent Retained USGA mm Gravel #5 0 Gravel #10 0 – 5 V. Coarse #18 10 – 25 Coarse #35 10 – 20 Medium #60 10 – 25 Fine #140 10 – 15 V. Fine #270 5 – 10 B. Stabilizer® Binder 1. Patented, non-toxic, organic binder that is a colorless and odorless concentrated powder that binds infield mix soil particles. 2. Shall be mechanically blended by use of metering controls and pugmill at a rate of 8-lbs per ton. 3. Product to have 64% pre-consumer recycled content. 4. Product shall have 25 years experience at same formulation. PART 3 - EXECUTION 3.1 PREPARATION A. Proper base preparation is essential in the performance of the Stabilizer® “Apache” Warning Track Mix. Base material should be leveled or laser graded to same grade as Stabilizer® “Pro Red” Infield Mix. Base material has to be level to ensure Stabilizer® “Apache” Warning Track Mix is at a uniform depth of 3” to 6” across entire field. B. Pre-soak base material with water prior to installing Stabilizer® “Apache” Warning Track Mix and allow base to dry. Once dry, compact base to 95% compaction. Sand is not an acceptable base. 3.2 BLENDING ©2007-12 Stabilizer Solutions, Inc. All Rights Reserved. Page 3 of 5 A. Stabilizer® “Apache” Warning Track Mix is a solely owned process. Blending procedures are performed only by a licensed Stabilizer® “Apache” Warning Track Mix blender and can only be sold through licensed Stabilizer® “Apache” Warning Track Mix Dealers. 3.3 PLACEMENT/COMPACTION A. Stabilizer® “Apache” Warning Track Mix at a 3” to 6” compacted depth. Allow for an approximate 1 inch cushion for compaction 1. Estimated Coverage: a. 1” Depth = 180 sqft. Per ton b. 2” Depth = 90 sqft. Per ton c. 3” Depth = 60 sqft. Per ton d. 4” Depth = 45 sqft. Per ton e. 6” Depth = 30 sqft. Per ton B. Grade Stabilizer® “Apache” Warning Track Mix with box blade, laser grader or equal to ½% slope. C. Water heavily for full-depth moisture penetration of profile. Water activates Stabilizer®, saturate to total depth. Apply 25 to 45-gallons of water per 1-ton. Application test moisture using a probing device reaching full depth. D. Compact Stabilizer® “Apache” Warning Track Mix once moisture begins to dry and surface is able to accept roller without any deformation or pumping. 1. Compaction can be achieved by a 1-ton double-drum roller 2. Compact material making 1 to 2 passes. 3. Use plate compactor, water roller, or hand tamp on edges and hard to reach areas. E. Check for low areas and add additional Stabilizer® “Apache” Warning Track Mix to level. 3.4 INSPECTION A. Finished surface shall be uniform, solid under foot, with desired amount of loose surface material. Compacted Stabilizer® “Apache” Warning Track Mix shall be firm to full depth with no soft areas. 3.5 YEARLY MAINTENANCE A. Add new Stabilizer® “Apache” Warning Track Mix as needed. B. Rip and till the field 1-2 times a year to bring fresh material to surface. Avoid tilling base material or any outside soil in with Stabilizer® “Apache” Warning Track Mix. 1. If infield is dry, water the infield throughout the profile the night before. 2. Mark base pegs and sprinkler heads if in the infield. 3. Sweep all calcined clay off of infield 4. Rip open infield with tractor rippers to make the tiller's job easier. 5. Add additional Stabilizer®, with drop spreader at this time. Stabilizer® should be spread 1lb per 45 square feet on the infield. 6. Till to a 2-2.5 inch depth and always beware of getting into your base material when you are tilling. 7. After tilling, the infield should be leveled, preferably by a laser grader to achieve a 1/2% slope. 8. New infield mix should also be added at this time, leveled, watered, and rolled. 9. If more compaction is desired after mechanical compaction, Please contact Stabilizer Solutions Inc. for more information. C. Level and compact field as needed with box blade or laser grader to ½% slope.
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