Manufacturing,Masters Research Materials and Design Exhibition Group Projects 201510 September 2015
www.cranfield.ac.uk Please note that some of the work you see today may be work in progress
Development of Consultancy Tools from Research which Help Organisations (Through-Life Engineering Services)
Background Through-Life Engineering Services (TES) are the technical services that are necessary to guarantee the required and predictable performance of a complex engineering system throughout its expected operational life with the optimum whole-life cost. Aim & Objectives The aim of this project is to gain an in-depth understanding of the research output of the TES Centre (i.e. tools) and consult the TES Club Partners to validate these tools, by identifying how this research fits their business requirements. This study involved creating a standardised portfolio of the tools with the help of interaction with researchers/tool developers. Another major deliverable of the project is to create a generic tool development process that can be employed by the TES Centre in the future. Approach In order to gain comprehensive understanding of the research carried out in the TES Centre we interacted with the researchers/tool developers. A portfolio of the existing and underdevelopment tools has been created and presented to the TES Club Partners. A specific methodology was designed to carry out the entire project, which consisted of three phases. The first phase “Knowledge Capture”, aimed to gain an in-depth understanding of the research output of Through-Life Engineering Services and the proto tools. The second phase consisted of interaction with the TES Club Partners and validation of the tools. The tool portfolio was presented to the partners and workshops were conducted to find a way of how the TES Centre research can benefit their organisations. The third phase included gathering the feedback from companies and collating them in a conference paper. Findings / Recommendations Study and analysis of the existing tool development methodologies revealed the following limitations: Lack of flexibility, difficult to use and implement Developed with a focus on product based environment and have not been modified to take into consideration the recent shift from a product to a service based environment Thus, to overcome these issues and to achieve standardisation a generic tool development methodology developed by the Group Project Team is recommended.
"The Group Project Team successfully pieced together an intuitive and effective method for a difficult and ever challenging task of reaching out and commercialising outcomes of academic research.”
Dr. Piotr Sydor
For further information contact Andy Shaw & Dr. Piotr Sydor a.shaw@cranfield.ac.uk & [email protected]
Team members
Deep Chawla Meriem Mahiou Pooja Thourani Project Management background. BSc in Digital Technology Engineering Holds a degree in Computer Science Air Transport and Logistics Management background from ISEP an Engineering Engineering from Shri Shankaracharya from Huddersfield University. She has School. MSc in Management and Institute of Professional Management worked for NATS on the Graduate Information System at Cranfield University and Technology, India. Currently Programme and has Customer Service School of Aerospace, Transport and pursuing her Masters in Management & experience at Virgin Atlantic Airways. Manufacturing. She has worked for CATU Information Systems, at Cranfield Currently pursuing a Masters in Electrical Safety Equipment Company as University. Worked as a project intern Aerospace Manufacturing, key learning a Project Manager assistant and has been cum developer with Soft Galaxy consists of Simulation modelling, involved in a Junior Enterprise experience Services Pvt. Ltd. Also worked for a manufacturing processes and as a Project Manager. She has a year as a coordinator in setting up of the Composites Manufacturing. background in Object programming school “MM Junior School” part of the (Java), database, Network 3G and 4G. Godriwala Education Society. [email protected] [email protected] [email protected]
Sarah Cohen Shabaaz Supariwala Shuo-Yuan Chang Digital Technology Engineering Mechanical Engineering Mechanical Engineering background. background from ISEP, an Engineering background. BEng in Mechanical Bachelor of Engineering from National school. MSc in Management and Engineering from Cardiff University. He Chin-Yi University of Technology. he Information System at Cranfield University has worked for General Electric Oil & Gas worked for three years in manufacturing School of Aerospace, Transport and and NRB Bearings LTD as an Engineering processes working in different areas Manufacturing. She has worked for a web Intern. He has a background in Six Sigma, related to product design, operating agency at Fullsix-Ekino as a technical Lean manufacturing projects and Design. machines, maintenance engineering and consultant and has been involved in a He played Snooker for Cardiff University Sales. junior enterprise experience as a Project and represented them in tournaments. and Sales Manager. She has a background in object programming (Java), Database and Network 3G and 4G. [email protected] [email protected] [email protected]
Developing a production planning and control system to improve on-time delivery and minimize inventory (Bromford Industries) Background Bromford Industries, formed in 2009 as part of a management buy-out, is primarily a manufacturer of Aerospace and Industrial Gas Turbine components, specialising in the manufacture of fabricated and machined, close-tolerance components that fit predominantly, in the hot gas path area of the engine. It has a demand pattern of 150 to 200 parts with low volume and the business expecting to grow, the company has a traditional ERP system that does not provide reliable planning information for production, so there is regular manual intervention to the production schedules to meet on-time delivery. Aim & Objectives The aim of this project is to map the current system across all work streams, including external contractors, to identify “best-practice” suitable for a low-volume high-variety company. This study has also the aim to quantify non-value adding activities and to propose a way to reduce the work in progress inventory levels. The project also, in conjunction with company management, has the objective of selecting the most appropriate visual management tool for planning and control system. Finally, it will be necessary to elaborate an evaluation of the proposed benefits and possible costs. Approach First of all, the group had to identify different family of products throughout developing a Pareto analysis, the study was based on the impact of the product into the benefits for the company. After this selection, the group split up their task in order to collect more details at the same time: the development of different VSM (value stream mapping) and pick up some testimonies from operators. In the second part of this project, the methodology focused on researching the best practice of visual management tools for the low-volume high-variety environment, evaluating costs and benefits. The group, also, did benchmarking with several companies in order to identify the best practice. Findings/Recommendations Having conducted VSM activities and analysis, root causes of capacity issues were found out and improvements were suggested to increase on time in full deliveries. According to collection of data we proposed a visual management system to increase schedule adherence which could support the existent ERP system.
For further information contact Dr. Patrick McLaughlin [email protected]
Team members
Mr Jose Luna Mr Pedro Duarte Mr Julio Cermeron Sponsored by Mexican Government Sponsored by an Erasmus Scholarship to Aerospace engineering (CONACYT) to study the MSc Aerospace study in Cranfield University (UK) the background. Student of MSc Aerospace Manufacturing. Graduated with Honours MSc in Manufacturing Consultancy Manufacturing. Several experience as a Mechatronics Engineer and (double-degree). Still Graduating in modelling with CatiaV5, with recognised recognized as the best student by the Universidade do Minho courses in CatiaV5 and Lean National Association of Engineering (Portugal).Graduated in MSc Industrial Manufacturing. Internship at the Spanish Schools and Faculties (ITESM - Mexico). Management, ESEIG (Portugal). With Army and in association with ITP as Certificate in Computer Aided Engineering work experience in Pfp SA (Portugal) as a mechanical engineer. and Design applied to Aeronautical Logistics Manager and also in LiderGraf- Engineering (ESTACA - Paris, France). 4 Artes Gráficas, SA (Portugal): Developing [email protected] years of work experience in Procter & a Project on the Analysis and Process Gamble as a manager in the Planning Optimization. department. [email protected] [email protected]
Ms Alice Laurent Material sciences and industrial engineering background. Master Degree from Ecole des Mines de Nancy, France. Currently studying for a double degree in Aerospace Manufacturing. Experience as an intern for Snecma (France) in the Industrial and Supply Chain Direction. Responsible for the implementation of a new barcode system in the ERP BaaN to improve stock reliability. [email protected]
A Physical Demonstrator of Cybersecurity in Manufacturing (Atkins) Background Within our increasingly interconnected world, manufacturing companies, long used to the isolation of production networks as the only line of security, are coming under increasing threat. Attackers of various shades, from Public organization to Competitors are increasingly able to launch attacks on SCADA infrastructure. This raises an immediate concern about cybersecurity and the extent to which companies are exposed. Atkins – industry leaders in their respective fields – have sponsored this project, in order to improve cybersecurity awareness among stakeholders in the manufacturing industry. Aims & Objectives This project aims at improving the level of awareness among companies of various sizes, about cybersecurity threats as well as potential best practices within the manufacturing industry. This will be achieved by: Determining the current state of cybersecurity awareness of via a detailed review of the manufacturing industry in line with a publicly available information and security frameworks. Design and development of a physical model using SCADA infrastructure and penetration testing tools to display a potential exploit of a manufacturing system Approach With our team of six students, and the avid support of supervisors from school and industry, our approach to the project has been to: Review relevant survey and reports → Analyse and document relevant findings from the reports → Identify knowledge gaps and future trends → Build a physical model of a SCADA system → Conduct a cyberattack on the built model → Document all findings, procedures, and recommendations. Findings/Recommendations A detailed evaluation of published literature reveals two main points – that manufacturing SMEs constitute the most vulnerable group within the industry, and that SCADA infrastructure can be attacked using public search engines (e.g. Shodan), well known vulnerabilities and attack methods. As these can have very high business impact, the key recommendation is therefore that every player within the manufacturing industry needs to be proactive in taking defence measures against cyber-attacks. “The group project findings highlight the issues faced by manufacturing companies and SMEs in particular, in securing their automation. By developing a demonstrator utilising common automation components, the students have illustrated the threats and vulnerabilities to manufacturing systems, and importantly shown the potential business impact of cyber incidents. The recommendations build on the insight gained to suggest prudent approaches for SMEs to take in making their systems more resilient to adverse events, whatever their cause.” Dr Richard Piggin (Atkins) For further information contact Prof. Tetsuo Tomiyama; [email protected] Dr Hongmei He: [email protected] │Dr Jeff Alcock: [email protected]
Team members
Faisal Alturki Chigozie Amaraegbeni Sasithorn Chatrapongporn Graduated from King Saud University Graduated with a Bachelors degree in Graduated from Thammasat with a B.Eng in Industrial Engineering. Computer Science from Covenant University with a Bechelor degree in He works for Saudi Industrial University. He has worked for Dimension Industrial Engineering. She has Development Fund (SIDF) as an Data and KPMG in Nigeria. He has worked for Triumph motorcycles Assistant Technical Analyst. He is experience in Network design/ (Thailand) as a Quality engineer. passionate about manufacturing and implementation, Information Security Currently doing an MSc in technical evaluation of industrial audits and data analysis. He is passionate Management & Information Systems enterprises. about technology and its applications in at Cranfield University. She is business and daily life. passionate about new technologies in [email protected] manufacturing. [email protected] [email protected]
Laurent Carlander Taishan Huang An engineering student at ISEP Paris Electronic Engineering background. Olamide Oguntoye studying Architecture in Wireless Bachelor in Automation from University Bachelors degree in Mechanical Telecommunications. Currently doing an of Electronic Science and Technology of Engineering from University of Lagos. MSc in Management and Information China.Currently doing an MSc in Currently enrolled in the School of Systems. He is passionate about new Management & Information Systems Design And Innovation for an masters technologies and their application in at Cranfield University. in Sustainability. Passionate about organisations and companies. manufacturing and its evolving trends. [email protected] [email protected] [email protected]
Degradation Study of Heat Exchangers (UTC Aerospace Systems) Background The centre is working with HS Marston Aerospace Limited on heat transfer and fluid management systems, key parameters in the Aerospace industry. HS Marston Aerospace Limited is sponsoring this MSc Group Project to improve the design of two of its products using an innovating technology: thermography. Aim & Objectives The aim of this project is to perform an experimental study to detect and analyse failure in aerospace heat exchangers. This study included the investigating of the major types of failures on a selected product line over the last 5 years. The next step was the identification of root causes for top three failures. The project also includes designing, developing and conducting degradation/lifing experiments for heat exchangers and validating on existing products using a test rig. Approach At the start of the project, a client brief was written to determine the aim, objectives, and scope of the project. As a result of the literature review and the interview at the company, a failure report was created. This report includes clues and initial ideas for the rig design and test plans. Corrosion tests were carried out on coupons provided by both companies and analysed with Scanning Electron Microscopy. Thermography was also carried out on cracked tube-shell heat exchanger provided by the company. Two rigs were built, with appropriate purchased components, one for the tube-shell air/air heat exchanger and one for the plate-fin air/oil heat exchanger. Thermographs were recorded when running the rigs. Corrosion test were performed according to the initial tests carried out on coupons. For each heat exchanger, the thermographs were compared. Several experts were involved all along the project to guide us as well as to bring their technical expertise. Findings/Recommendations Once the studies were conducted and the results of our experiments were analysed, some clues were enlightened. They were then provided to UTC Aerospace Systems as recommendations and suggestions for recording and analysing failures of current products.
“As we move towards incorporating advanced technologies into the design and manufacture of the next generation of heat exchanger the need to understand failure and its associated degradation mechanisms has become essential. Working with Cranfield University we have been able to assemble a very effective and multidisciplinary team of young researchers who have provided an excellent quantity and quality of work which has been invaluable to our Advanced Research Programme”
Dr Paul Phillips Head of Advanced Projects UTC Aerospace Systems – Marston, UK
For further information contact Mr Pavan Addepalli & Prof Rajkumar Roy [email protected] & [email protected]
Team members
Miss Juliette Guisset Miss Anne-Laure François Mr David Sanjaime Rodríguez Industrial engineering background. Mechanical engineering background, Mechanical engineering background, Arts MSc Knowledge Management for Mines Douai (France). She is doing the et Métiers ParisTech (France).She is Innovation at Cranfield University. He MSc Advanced Materials at Cranfield currently doing a MSc Advanced Materials, has done BSc Industrial Electronic University. She has worked for Lafarge Cranfield University. She has worked for Engineering, Polytechnic University of Wössingen (Germany) in the Process Dpt UNITAIR and ECOENERGIE in the air Valencia. MSc Industrial Engineering, and Total (Belgium) in the Recycling treatment field. She has a background in Polytechnic University of Valencia Business Dpt. She has a background in failure, corrosion, surface, mechanical and (Spain). He has done an internship in polymers and composite materials, industrial engineering, CAD and project the Technical Office, Moncada Town corrosion and mechanical engineering. management. Hall.
[email protected] [email protected] [email protected]
Miss Suphansa Lieotrakool Miss Julia Duda Mr David Suárez Eiroa Msc in Enigineering and Management in Msc in Engineering and Management of Industrial engineering background. Manufacturing System at Cranfield Manufacturing Systems, Cranfield MSc Aerospace Manufacturing at university, UK. She has a background in University. BSc in Production Engineering Cranfield University. He has done 5 Chemical Engineering at Kasetsart and Management, spe in Quality years degree in Industrial Engineering, university (Thailand). She has done Management, AGH University of Science with 2 specializations, Mechanics and bachelor’s thesis in Life Cycle Assesment and Technology (Poland). Internship in Design & Manufacturing, Vigo of emission carbon dioxide in NGV Inergy Automotive Systems in Quality Dpt. University. He has experience in transportation. Internship in PTT public Experience in production management production technology, CAD / CAM and company limited (Thailand) in technical and quality tools implementation. laser technology. engineer.
[email protected] [email protected] [email protected]
Mr Michele Kazarian MSc in Engineering and Management of Manufacturing Systems at Cranfield University. MSc in Production Engineering and MSc in Production Engineering at Sapienza University of Rome, Italy. He has done a project on FBG sensors embedded in composite materials, and a project on thermoforming of methacrylate sheets for large aquariums application. [email protected]
An analysis of UK Reshoring Capability
Background Reshoring is increasing in UK Manufacturing, driven by shifting consumer preferences, a reduction of the wage gap with emerging economies, volatile international transport costs and a desire by management to better control quality and supply chain risks. One in six British companies has reshored production in the past three years, according to a study of almost 300 businesses by the EEF. This project will examine the historic and current situation with reshoring to the UK and will investigate the national capability required to sustain the reshoring companies in the UK. Aim & Objectives 1. Map the historic and current position on reshoring to the UK through literature review (including public press articles) 2. Identify issues facing companies considering reshoring and those who has reshored already, and their impact on the reshoring process 3. Identify the political, social, environmental and economic impact of reshoring to the UK 4. Identify the types of national capability required for sustainable reshoring 5. Assess the UK national capability vs. that of US 6. Publish the UK Manufacturing Well Being Profile for 2015 Approach In order to gain comprehensive understanding of reshoring project team conducted comprehensive literature review. A web survey was done on reshoring with many UK companies. Several experts were involved all along the project to guide us as well as to bring their technical expertise. Finally, recommendations and special online tool were develop to help companies to make well-considered decisions about reshoring. Findings/Recommendations Team has organised top 10 drivers and challenges of the reshoring and also found out the capabilities to needed to generate and promote offers of the countries to attract business. Drivers and challenges were analysed sector by sector and it was also compared between major manufacturing countries. Offers were ranked according to their frequency both in media and journal articles, which are slightly different: according to journals the top 5 offers are better quality, better supply service, better management and control, higher productivity and better innovation environment while through media article analysis the equivalent are better quality, better supply service, better management and control, better innovation environment and less lower energy costs. A total cost of ownership estimator for the UK was adapted with the support of the US Reshoring Initiative.
For further information contact Prof Rajkumar Roy& Dr Patrick McLaughlin [email protected] & [email protected]
Team members
Mr Gonçalo Melo Mr Maciej Kasiarz Mr Mu Chen
Currently studying MSc in Engineering Economic and Management Studied electrical engineering and and Management of Manufacturing background. BA in International Economic automation in Nanjing University of Systems at Cranfield University. Industrial Relations from the University of Gdańsk. Science and Technology for the Engineering and Management BA at Currently student of Management & Bachelor Degree. He worked as Minho’s University, Portugal. Experience Information Systems at Cranfield industrial engineer and process in commercial activities and student University and International Management engineering supervisor in Delphi organisations as well as industrial at Gdańsk University of Technoogy. He Packard Electric Systems Co., Ltd. Main environment projects regarding worked for transportation company as experience include manufacturing scheduling, maintenance and quality. VBA Account Manager. His skills and interest system design, implementation and programming, process simulation, cost lie in International Business, Finance, improvement, new project launch, engineering, systems analysis and Enterpreneurship and Product manufacturing information system improvement skills. Develpoment. requirement development and system implementation. [email protected] [email protected] [email protected]
Mrs Oluseyi Olaoye
MSc in Management and Information systems, Cranfield University. MSc Managerial Psychology, a BSc in Psychology and Prince2 certified. With over 13 years in the banking industry. Her experience spans from business strategy and development, merger and acquisition, client relationship management and ebanking. Also experienced in product innovation and development, business analysis, project coordination and planning, quality assurance, compliance and branch operational management. She worked previously with Eco-bank, intercontinental bank, NHS, Lloyds banking group and Nationwide building society as Quality Assurance and compliance Audit consultant. [email protected]
Flywheel Rotor Dynamics and Design Criticality (GKN Hybrid Power) Background GKN Hybrid Power was formed in April 2014 after the acquisition of Williams Hybrid Power by GKN PLC. GKN Hybrid Power specialises in the design and manufacture of composite flywheel based energy storage systems and will continue to work closely with customers, focusing on delivering complete hybrid solutions across multiple sectors. They have recently acquired a new state of the art facility in Abingdon, Oxford for the design and production of the composite flywheel. Aim & Objectives The aim of this project is to assess the design criticality and its effects upon the rotor dynamics of the GKN composite flywheel utilised in commercial hybrid buses. The study was conducted on the Mark IV development flywheel. The objectives of the project are to develop a FEA (Finite Element Analysis) model of the Mark IV flywheel, whilst correlating the data with experimental modal testing and making a critical comparison between them. The model could then be utilised by GKN to better understand how the rotor dynamics affect design for future flywheels. Approach In order to construct a valid FEA model of the composite flywheel based upon technical data and specifications, experimental modal testing was developed and conducted in order to ascertain the fundamental vibration modes of the flywheel assembly. The same modal analysis was simulated and the experimental data was compared and correlated with the model in order to ensure its accuracy. The methodology used for developing the final model was based upon several smaller models of individual components from the flywheel correlated with the experimental data from the modal testing of the same parts. The expertise of GKN staff and the knowledge of the project supervisors was consulted throughout. Findings/Recommendations An FEA model was developed and validated through modal analysis experiments on all the individual flywheel components provided, which could be used by GKN to locate areas of uncertainty and modify the design of the flywheel to avoid undesirable responses. A methodology for modal analysis was developed and refined throughout the project in order to provider an accurate and repeatable experimental procedure than can be used by GKN for further flywheel development. The group recommends the use of more sophisticated equipment such as LMS modal testing suite in order to improve data acquisition capability. “The group have worked well to combine their existing knowledge with research and the expertise shared by Cranfield academics and GKN Hybrid Power engineers. I set high expectations and the group have risen to the challenges encountered and covered a lot of ground, learning a lot along the way. All of the team members contributed to the project findings and always presented themselves in a professional manner, with good preparation for project meetings.” Glen Pascoe, Project Manager, GKN Hybrid Power For further information contact Prof Mark Jolly & Prof Andrew Starr [email protected] & [email protected]
Team members
Mr D. Cognolato Mr B. Martinez Mr T. Novais Background in manufacturing engineering BSc in Industrial Engineering from the BSc in Business Management from the working for Schrader Electronics with Universidad Politecnica de Madrid in Spain University of Minho in Portugal with one experience in electronics, lean followed by an MSc in Industrial year residing at Bielefield University in manufacturing and Six Sigma tools. Management at the same institution. Germany. Undertaking a double Msc BSc in Physics gained from Warwick Experience in research and development degree in Industrial Engineering at University and now studying for an MSc in in the field of emerging technologies in Minho University in conjunction with the Aersopace Manufacturing at Cranfield metallurgy. Currently studying for a MSc in EMMS course at Cranfield University. University. Design, Strategy and Leadership at [email protected] Cranfield University. [email protected] [email protected]
Miss M. Nuñez-Fernandez Miss X. Zhang BSc in Industrial Engineering from the Background in manufacturing engineering University of Vigo in Spain followed by an working for the Shengyang Aircraft MSc in Mechanical Engineer at the same Corporation with experience in assembly institution. Has gained work experience in technologies and stress analysis as a CAE project management working for an engineer. BSc in Compound materials and consultancy in Spain called Iterica engineering from Harbin Institute of Tecnica. Has a bakground in lean Technology in China. MSc in Engineering manufacturing tools, improving Mechanics from the same institute. production processes and CAD/CAM Currently studying for an MSc in Advanced through her work in her BSc and an Materials at Cranfield University. internship for Isabel cannery in Spain. Currently studying for a double MSc in [email protected] EMMS at Cranfield University in conjunction with the University of Vigo. [email protected]
Non Destructive Testing (NDT) alternatives to CT scanning of thick-walled composites for energy saving in passenger vehicles. (GKN Hybrid Power) Background GKN Hybrid Power specialises in the design and manufacture of composite flywheel-based energy storage systems. Initially focused on the mass transit – urban bus, truck and tram markets, the flywheel system recovers stores and delivers energy to where power is applied, thereby reducing fuel consumption and emissions while increasing efficiency. This technology is race proven in the 24 Hours of Le Mans, securing victories over three consecutive years with the Audi Team. The technology offers significant fuel savings and emissions reductions by harvesting the energy normally lost when braking and turning it into useable, additional power. Aim & Objectives The aim of this project is to find a highly reliable and cost effective NDT technique for the thick walled carbon fibre component that can detect delimitation, cracks and other defects and can be applied in series production. Approach A thorough study of existing NDT techniques and their applicability to thick sections was done in order to gain knowledge in the area. Several Thermography, Ultrasonic, X-Ray and CT scanning experiments were conducted on the component and their technical performance and cost implications were studied. Apart from this, numerous NDT suppliers and service providers were contacted, many were visited and their equipments were used to test the component for flaws. Several experts both within and outside the University were involved all along the project to guide us as well as to bring their technical expertise. Findings/Recommendations The recommended NDT techniques for flaw characterization of the CFRP Flywheel are Through Transmission Ultrasonic and Computed Tomography. The limitation like iterative experimental design due to uniqueness of component and lack of viable integrated system leave TT Ultrasonic solution with a lot of unexplored areas. However, the CT scan is proven technique with very high degree of sensitivity and resolution along with wide applicability across industries making it an invulnerable solution. Therefore, an in-house CT scan facility will inarguably provide financial competitiveness to the company. Potential suppliers were evaluated in the report. GKN has to get in contact with them to make further arrangements. “The group approached this complex and demanding project with professionalism and excellent organisation. Their engagement with wider industry and the GKN Hybrid Power staff involved has been conducted at a level exceeding my expectations. All of the team members have made effective contributions to the project findings and their work will lead to further investigations by GKN Hybrid Power.” Glen Pascoe, Project Manager GKN Hybrid Power
For further information contact Prof. Mark Jolly, Mr. Andrew Shaw & Prof. Peter Foote [email protected], [email protected] & [email protected]
Team members
Mr Arun Prabhakar Mr Bogdan George Sturzu Mr Kai Hollstein Bachelors in Mechanical Engineering from Bachelors in Aerospace Engineering, first Bachelors in Mechanical Engineering National Institute of Technology Calicut, three years from University Politehnica of from TU Munich, Germany. Currently India. Currently pursuing MSc in Bucharest followed by final year at pursuing MSc in Manufacturing Aerospace Manufacturing at Cranfield Kingston Unviersity of London. Currently Technology and Management at University. He has worked for CERN, pursuing MSc in Aerospace Manufacturing Cranfield University. He has experience Indian Institute of Science, Bangalore and at Cranfield University. He has experience in the field of robotics, programming and has freelance experience. Arun is a proud working on projects in Air Navigation image processing. He has done several Co-founder of Hound Electric, a startup Systems, design and fabrication of gliders. internships at the Dr. Johannes which makes high perfomance Electric He has also worked for Next Aviation Heidenhain GmbH in Traunreut, Motorcycles based in India. Agency. Germany. He has also worked at Institute of Thermodynamics, Munich. [email protected] [email protected] [email protected]
Mr Rahul Singh Mr Sandeep Thomas Bachelors in Production Engineering from Bachelors in Aeronautical Engineering Birla Institute of Technology, Ranchi, from Hindustan University, Chennai. India. He is currently pursuing his MSc in Currently studying MSc Aerospace Advanced Materials at Cranfield Manufacturing at Cranfield University. University. He has eight years of Areas of interest include Composites, experience working in the industry. He Aircraft structures and propulsion systems. has worked for NBC bearings in the past He has experience in design and and is currently deputy Manager at aerodynamics, and has undergone training Hindustan Aeronautics Limited. He is a in Aeromodelling. specialist in Helicopter Transmission details and Sub-assembly components. [email protected] [email protected]
Knowledge-Driven Process Model to Support the Establishment of Successful Entrepreneurial Business (Okaz Organization for Press & Publication, Saudi Arabia)
Background Small and Medium Enterprises (SMEs) are the backbone of modern economies. Through a high level of innovation provide the base needed by larger companies. Therefore they strongly contribute to the overall employment and growth of the economy. Never the less in Europe about 60% of the companies fail during their first four years. Consequently a well-defined methodology is required to enhance the success rate of entrepreneurial activities. Aim & Objectives The aim is to define a generic knowledge-driven process model to support and sustain the successful establishment of an entrepreneurial business. 1.Formulate of a theory-based entrepreneurship process model based on the analyses of the published work and industrial applications 2.Capture the critical success factors (CSF) as well as the key activities and their associated "know-how" from entrepreneurial SMEs via an industrial field study in Europe 3.Develop a detailed reference knowledge model of the CSFs using a mind-map based on the findings of the literature review and field study 4.Define knowledge-driven entrepreneurship process model 5.Evaluate the work through expert judgement Approach In order to gain a thorough understanding of the actual entrepreneurship process, the main CSFs and entrepreneurship process models for successful businesses have been studied and analysed through a literature review. This lead to the design of a theory-based entrepreneurship process model. In order to validate the model and CSFs a semi structured questionnaire was developed to conduct a field study with SMEs in several european countries. The data of the field study was analysed and used in combination with the findings of the literature review to define a generic knowledge-based entrepreneurship process model using IDEF0. In addition the “know how”, for the CSFs and key entrepreneurial activities, was captured and organized in form of a mind-map. Several experts guided and assisted the team during the research project with their technical expertise. Findings/Recommendations The key findings and deliverables are a generic entrepreneurship process model using IDEF0 and its associated reference knowledge model of the critical success factors using mind-map.
“We are happy to collaborate with Cranfield University in this important research project on entrepreneurship programs. We are impressed with the enthusiasm and caliber of the young research team, who produced excellent results in a short time. In the future we are keen to customize the process model for our regional entrepreneurship programs.” - Dr. Waleed J. Kattan, Member of the Board and Director General
For further information contact Dr. Ahmed Al-Ashaab [email protected] Team Members Team Members
Mr Guillaume Eppinger Ms Aleksandra Kaszubowska Mr Charles Obatolu Engineering background with a BSc in Management background with a BA in Business and Financial background. He general engineering from Mines Albi- International Business from the University has a degree in Business with accounting Carmaux, France. He is currently studying of Gdańsk, Poland. She is in a Double and finance and currently doing MSC in a MSc in Aerospace Manufacturing at degree program Gdansk University of Knowledge management for Innovation at Cranfield University for a double degree Technology/Cranfield University, MSc in Cranfield University. He has previous program with Mines Albi-Carmaux. Open- Management and Information Systems. experience in management and analysis. minded and adaptable, his skills are Her skills and interest lie in International Skills are; problem slover, business related to problem solving in industrial Economics, Business Mathematics and modelling, d a t a a n a l y s t , g o o d environment. His curiosity led him to a Statistics, Finance and Business Law. communication and presentation skills. m e m o r a b l e e x p e r i e n c e w i t h t h i s entrepreneurship focused project. g.eppinger@Cranfield.ac.uk a.e.kaszubowska@cranfield.ac.uk c.abotolu@cranfield.ac.uk
Mr José Miguel Pardo Mr Antonio Andrea Spanò Mr Stephan von Wolff Aerospace engineering background with a BSc in Management and Production Mechanical engineering background. Bsc from the Universidad Politécnica Engineering from “Politecnico di Milano”. BASc in Production Technology from Madrid. He currently completing his During his BSc he qualified for a Double RWTH Aachen University in Germany. He M a s t e r s b y s t u d y i n g A e r o s p a c e Degree Program with “Tongji University” has worked for Porsche as a production Manufacturing at Cranfield University and studying Mechanical and Production planner and engineer for driving dynamics, Aerospace Engineering in Madrid. Further Engineering in Shanghai. now selected member of the Porsche he is interested in Management for which He is currently undertaking a MSc in Talent Pool. He is completing a MSc he successfully attended some courses. Management & Information Systems at double degree in Manufacturing His primary emphasis lies on financial Cranfield University that prepares for Consultancy at Cranfield University and in management and Start-up businesses. managerial positions in business Production Technology with the emphasis Where this project helped him to depend operations and ICT projects. in Business Development at RWTH his knowledge. Aachen University. j.m.pardo@cranfield.ac.uk a.spano@cranfield.ac.uk s.t.vonwolff@cranfield.ac.uk
Managing the Knowledge Content and the Development of Scholarly Electronic Database Background The state of research and producing scholarly output is evolving increasingly with the phenomenal success of the internet. Scholarly databases make digital collections accessible to a widespread audience, over a worldwide platform. Building these repositories for storing and disseminating research information in such high-scale requires formal foundation for its execution. This research project outlines of the processes that are essential for the development of a scholarly electronic database and proposes a “good practices” framework in order to create standards for the development of such databases. Aim & Objectives The aim is to develop a generic process and knowledge framework to guide the development of "Scholarly Electronic Database" based on the good practices of the available systems which will be captured via extensive literature review and the industrial applications. This is to provide comprehensive services in order to increase productivity of students, scholars, professionals and libraries that will use the system. Approach In order to gain a comprehensive understanding of the Scholarly Electronic Database development process, a capability analysis of the existing systems and review of relevant literature was undertaken. This led to the development of a “theory based” IDEF0. A semi-structured questionnaire was designed and implemented in form of a field study to validate and modify the Scholarly Electronic Database development process according to current industry practices; and to capture the knowledge that drives this process. Thereafter, a generic and detailed IDEF0 process map was developed, together with a knowledge framework using mind-map. Findings/Recommendations Having analysed the results obtained from the field study, a generic framework that supports the development of a Scholarly Electronic Database that enforce the captured “good practices” was proposed. It was recommended that a prototype scholarly database be developed based on the knowledge gained from the research as no actual database development was done during this project.
"The students have been pivotal in creating a process framework to develop Scholarly Electronic Databases. The team has approached their work with dedication and enthusiasm. They analysed the capabilities of the existing system, carried out extensive literature study and successfully validated the process framework by the various field studies performed. The team were hardworking and sincere in their attitude towards overcoming the challenges of the project and the results provided are highly satisfactory." Mr. Abdullah Alrabghi Project Manager, Benaa Group
For further information contact Dr Ahmed Al-Ashaab [email protected]
Team members
Mrs Éva Hegyesné Görgényi Mr Jingyao Zhu Mr Oladiran Oladosu Experienced product manager with 4 Jingyao Zhu holds a bachelor degree in Oladiran has worked as a Finance and years of work experience. Marketing accounting and is currently pursuing his Administrative Manager, Business background. BSc in International Business Masters degree in Management and Development Consultant and an IT Economics from Budapest Business Information Systems at Cranfield personnel at various companies. He School. She is currently attending her University. He also has financial holds a Bsc in Library and Information MSc courses: MSc in Marketing at Szent internship experience in Standard Science and is currently pursuing his István University and MSc in Knowledge Chartered Bank and various companies. Masters degree in Knowledge Management for Innovation at Cranfield And still, he is good at learning in other Management for Innovation at Cranfield University in a double degree program. fields like computer hardware. University. [email protected] [email protected] [email protected]
Mrs Prithyukshaa Thoppur Ravi Experienced IT professional with 7 years of work experience with Tata Consultancy Services.Undergraduate degree in computer science and engineering.She has performed a variety of roles including IT business analysis & project management, requirements gathering & knowledge capture. Her key skills include software engineering & programming, business process analysis & modelling, UML and technical documentation. [email protected]
Team members
Mr Rémi Bonnel Mr Guillaume Buisson Mr Ernesto de Dios Logistics and manufacturing production Engineer degree in IT (ISEP – Paris). Aeronautical engineer (Bachelor + MSc) engineer for Ecole des Mines de Saint- Msc in Management and Information from Universidad Politecnica de Madrid. Etienne, France. systems at Cranfield University. Msc in Management and Information Msc in Engineering and Management of He has worked for Junior ISEP as IT systems at Cranfield University. Manufacturing Systems at Cranfield Project Manager and President. Junior He has worked as an intern analyst at University. ISEP was elected “The most creative and Accenture Strategy for one year. He has a background in simulation and innovative Junior-Enterprise” of Europe in Previous experience in the trading and problem solving, and has worked as an 2013. project management departments at intern at Spantech International in the Elecnor Renovables. logistics division. [email protected] [email protected] [email protected]
Mr Alexandre Deschateaux Mr Antoine Mercier Mr Mikel Tarousa Engineer degree in IT (ISEP – Paris). General engineer from Ecole Centrale de MSc in Management and Information Msc in Management and Information Lille, France, with a specialisation in Systems at Cranfield University. BSc in systems at Cranfield University. manufacturing production. Business Administration from DEREE- He has worked for Junior ISEP as Project Msc in Engineering and Management of The American College of Greece. Manager and Sales Manager. Manufacturing Systems at Cranfield He was elected as a course University. representative of MSc at Cranfield University. He has worked as assistant project manager of MD for Tarusha Constructions Ltd. and Sales-Consultant for European Reliance SA. [email protected] [email protected] [email protected]
Mr Yuanxu Tong Project Management background. BA in Mechanical engineering at Dalian University of Technology in China. MSc in Engineering and Management of Manufacturing System at Cranfield University. He has worked for Aviation Industry of China during the past four years, involving gas turbine operation, maintenance and project management. [email protected]
Developing a framework for a visual management tool tracking productivity in real-time (Geopost/DPD)
Background DPD is one of the UK's leading time-critical carriers and has a reputation for being the most innovative carrier in the express parcels sector. Thanks to Predict, customers receive a one-hour delivery window via SMS or email, so they don't need to wait in all day. Follow My Parcel allows customers to watch the progress of their parcel on a real-time map, and it also supplies a final 15-minute time slot. The Oldbury Superhub (Hub 3), currently the largest and most advanced in Europe, is an £80 million facility based on a 27-acre site and has a capacity of over 500,000 parcels per night. It can process 55,000 parcels per hour. Aim & Objectives Through the hub, depending on their type, size and destination, parcels take different routes. Performance measurement is currently based on traditional metrics that tend to be retrospective. Hub managers make use of tacit knowledge and past experience to determine where problems occur. With such a fast-moving parcel sorting service, problems can very quickly cause disruption to large areas of the hub. DPD wants to implement a visual performance measurement tool, based on parcel throughput, labour required and available, to track hub performance in real-time. The company wants the project team to take a fresh view of what are the appropriate metrics for a world-class hub and build a framework to develop a visual management tool that allows hub managers and operatives to track hub performance on a real-time basis. Approach In order to gain comprehensive understanding of the actual situation, we created value stream maps for each process occurring in the hub. An analysis of the metrics currently used was conducted and a short list of key performance indicators was built. A framework to develop a visual management tool was built. It includes a feasibility study with the identification of the cost drivers and a ranking of the proposals regarding the potential future impact on the hub. Visual proposals for the dashboard have also been provided. Findings/Recommendations Having analysed the several processes of the hub and the way they were currently measured, recommendation and suggestions for the necessary changes on the current performance measurement system have been provided to Geopost/DPD.
"Cranfield students were asked to create an engaging visual management tool for the workforce in a fast paced, on time delivery environment where meeting kpi’s was crucial. They interpreted the brief and their approach to the research was impressive. They not only met our expectations but also future proofed it. They were well coordinated and professional, delivering concise and professional updates weekly.” Damian Palmer Justin Pegg
For further information contact Dr Mclaughlin, Patrick [email protected]
Team members
Mr Jean Pierre Curi Miss Margot Huin Mr Jian Jiang Mechanical engineering background. Bio-industry engineering background (Bio- Cranfield MSc in Management & Double MSc degree in Engineering and Industry Engineering School at Cergy, Information System. BSc in Computer Management of Manufacturing System at France) with a strong emphasis on the Science & Technology, and MSc in Cranfield University and in Mechanical management and optimisation of the Management from University of Systems Engineering with a specialisation production line. Double degree MSc in Liverpool. He has worked as a solutions in integrated production and logistics at Engineering and Management of instructor. His background in IT, University of Technology of Compiègne. Manufacturing System in Cranfield management, and sociology has made Large industrial experience in group and University. Working on numerous group him experienced in process & simulation individual projects related to the projects allowed her to develop strong modelling, lean manufacturing, optimisation of manufacturing processes analytical skills and a pratical approach to strategizing, and entrepreneurial (AGCO) and the optimisation of problem solving while enhancing her ability decision making. production lines by solving ergonomics and willingness to be an efficient team [email protected] issues (L'Oréal). leader. [email protected] [email protected]
Mr Marco Licitra Miss Ana Miguel Lima Miss Amélie Marichal Industrial and Management Engineering Industrial Engineering background. Double Information Systems background. background (Bsc and Msc in Management degree MSc in Engineering and Double degree MSc in Management and Engineering in University of Pisa, Italy) Management of Manufacturing System in Information Systems from Cranfield and italian junior Ceng. Currently doing a Cranfield University and MSc and University and MSc in Information double degree Msc in Engineering and Bachelor Degree Industrial Engineering System Architecture from the French Management of Manufacturing system in and Management in Minho University, Engineering School ISEP. She was Cranfield University. He has taken part in Portugal. Vast experience in group involved in the Junior Enterprise of ISEP other group projects focused on projects in partnership with industrial as a project manager (for entrepreneurs, developing a Quality plan and designing a companies, regarding the following topics: SMEs and the government), head of product in CNC environment. All these analysis of a production system in a quality & secretary general and has experiences allowed him to develop lithography area, ergonomic study of a done an internship at the French bank strong interpersonal, analytic, problem metrology workstation and quality and BNP Paribas as a project management solving and presentation skills, further maintenance analysis in a shoemaker officer. developed working in environmental noise company. [email protected] data collection and analysis for Ipool s.r.l. [email protected] [email protected]
Miss Anne Omerin Mr Adrián Souto Moure General Engineering background. Industrial engineer with a background in Currently doing a MSc in Engineering and Graphic design and computer engineering. Management of Manufacturing Systems at Double degree MSc in Engineering and Cranfield University as a double degree Management of Manufacturing Systems in with the French engineering school ECAM Cranfield University and 5 year Spanish Lyon. Involved in several industrial and degree in Industrial Engineering management projects, she has developed specialized in Industrial Management in planning skills, and competences in Universidade de Vigo. Especially proficient operations management. in Adobe Photoshop and Illustrator, as well [email protected] as Object oriented programming languages and lean manufacturing. [email protected]
Proactive Problem Solving For Aerospace Industry Information and Communication Technology (Airbus) Background Airbus IDS domain manages a large portfolio of software applications that support the development of Airbus Aircraft, providing capability to over 10,000 users within Airbus. In the scope of Information Technology Infrastructure Library (ITIL) Framework, Airbus IDSO department is running a project to improve the management and resolution of problems in ICT. Aim & Objectives The project aims to develop and implement a Proactive Problem Solving (PPS) training pack and evaluate different processes / methods / tools that can be used to perform Root Cause Analysis (RCA).The main objectives are: (i) assessing current Airbus documentation on PPS and RCA; (ii) researching the latest industry standard and academic literature regarding PPS and RCA; (iii) developing and documenting a communication pack about PPS and RCA; (iv) running training session with Airbus people to communicate the tools chosen to perform PPS and RCA. Approach In order to gain comprehensive understanding on PPS and RCA in Airbus, we studied the organisation of ICT, the roles of its employees and the processes they follow. A study of existing PPS and RCA practices was done in order to gain knowledge in the area. A parallel study about communication and learning theory was done in order to deliver the training in the most efficient way possible. To capture attendees’ attention and involvement, a specific structure of training was designed following the 70/30 principle. Moreover, information about organisation and participants was gathered via several meetings, video calls and company documentation. After each training, feedback was gathered in order to improve the following training sessions. Findings/Recommendations Having trained more than 50 managers of the ICT department over four different countries, the team validated the training through a series of surveys. Surveys that proved the great capacity of the training to engage the attendees, as over 70% valued the training sessions interesting. These surveys showed the usefulness of the training as over 85% of the participants assessed the training as very useful. This data validates the approach followed by the team to create a RCA training for an organisation.
"The students have over delivered against the initial expectations in terms of the number and quality of ideas they have developed. The team was excellent to work with and proactive adding value to the initial purpose of the project. This ground work may result in a significant shift in the way Airbus ICT manages and runs problem solving. Their regular communications and enthusiasm have allowed us to reach a level of project maturity that would not have otherwise been possible. We particularly appreciated their professionalism in terms of work achieved and presentation skills. Their attitude towards the issues encountered during the project, and the results provided are highly satisfactory." Christine Brown - Process Improvement Manager and Noemí Gutiérrez -IS Project Manager IDSO- UK
For further information contact Dr Essam Shehab [email protected]
Team members
Miss Jessica Besagni Mr. Piotr Frankowski Mr. Javier Martinez-Conde Information Systems background. MSc Management engineering background. Mechanical engineering background. Management and Information Systems BSc in Information Technology from MEng in mechanical engineering from from Cranfield University and Information Gdansk University od Technology. He has the ETSIB. MSc in Industrial Engineering System Architecture from Insitut Superieur a backround in business management, from the ETSIB. He has a background d’Electronique de Paris (ISEP). She has operations management and general in design, industrial processes, experience in software design and menagement. He is currently studing a operations management and general developement as well as project MSc in Management and Information management. He has worked for management. She did an internship in Systems for a Double Degree programme. Ormazabal, Velatia Group. Networth and worked as Project Manager and Head of Quality for his school of [email protected] [email protected] engineering in the Junior Entreprise (Junior ISEP). [email protected]
Mr. Alessandro Petti Mr. Farouk Rezaigui Miss Leire Ruiz Management engineering background. Mechanical and Industrial Engineering Telecommunications engineering BSc from Politecnico di Bari. He is Background. He is currently studying a background from the ETSIB. She has a currently studying a MSc in Manufacturing MSc in Management and Information high knowledge of Matlab for image and Consultancy for a Double Degree Systems for double degree programme signal processing. She has a programme between Cranfield University between Cranfield University and Arts et background in programming with C++, and Politecnico di Bari. He has a Metiers ParisTech.He has a background in Visual Basic and HTML. She is currently background in industrial processes, design, industrial processes, operations studing a MSc in Management and operations management, and general management and general management. Information Systems for a Double management. He was the project Manager during a Degree programme. project with Airbus Helicopter and Arts et [email protected] Metiers ParisTech. He also did an [email protected] internship at Nexteria, a consultancy company, as a Business Manager.
Background Augmented reality (AR) is a relatively new form of human-machine interaction that overlays computer- generated information on the real world environment. This novel approach can be combined with human abilities to benefit medical tasks greatly. This project collaborates with St George’s University of London Hospital in applying AR technology on maxillofacial surgery. Aim & Objectives This project aims to design and develop an AR application which will provide surgeons with a real-time 3D display of the hard and soft tissues to facilitate accurate cancer removal in complex anatomical areas intra-operatively. The main objectives of the project include: (1) identification and validation of an AR platform, (2) development of an AR application on the selected platform and (3) implementation of the application in simulated environment. Approach Conducting an extensive background research of current status of AR applications in different industries to gain comprehensive understanding on the AR hardware and software solutions. Launching an online survey and conducting in-depth interviews with surgeons to identify the needs and determine the specifications of the application. Illustrating the specifications through use case analysis, system flowchart and activity diagrams for the subsequent development. Evaluating and comparing a wide range of alternative platforms for realisation of the application. Development and tests of the application under simulated operating theatre environment with prototype demonstration and user trials. Outcomes In this project, a practical, ease-of-use surgical AR application has been developed to fill the gap between AR technology and surgical requirements. With outstanding graphics quality and improved user interaction, it enables surgeons to have superimposed vision with 3D anatomical information during the surgery. It facilitates pre-operative preparation as well as intra-operative operations to fully utilise 3D patient data in order to reduce time and risk of complex surgical procedures.
"It was a pleasure to work with the Cranfield team who approached the task at hand with a comprehensive, systematic and efficient manner given the time constraints involved. It was clear from an early stage that team members would be applying their enthusiasm and talents in a focused manner to ensure that the defined outcomes were consistent with the pre-investigation brief."
- Dr Kavin Andi Consultant Surgeon at St. George’s, University of London Hospital
For further information contact Dr. John Ahmet Erkoyuncu; Prof. Daniel Steenstra Email: [email protected]; [email protected]
Team members
Mr Pau Cubertorer Segarra Ms Ayako Dumont Mr Joseph P. Mathew MSc in Management and Information MSc in Management and Information MSc in Global Product Development and Systems. Business Management and Systems (IS). General Engineering with Management in Cranfield University. He Computer Science BSc at UPV management background in Information has a background in Mechanical (València). Together with the Cranfield Technology (IT) and IS architecture Engineering from Anna university, India. Robotics Society he’s been involved in specialisation at ISEP (Paris). She has He has experience in automotive software projects such as the Birmingham worked for two years as Technical Sales components through internship in gabriel Hackathon and the Cranfield drone apprentice in business communications at India Limited (manufacturers of shock competition. He’s worked in Quemono Aastra/Mitel France. She created a student absorbers). He worked as a service opening retail stores in Spain and USA. association for international students and engineer in Jackson Engineering led a team of 25 people to help them to Company, cochin, India (bag closing and integrate successfully the school. packaging machineries provider). [email protected] [email protected] [email protected]
Mr Yuchen Wang Ms Haomiao Yu Engineering design background. E-Commerce Engineering background. MSc in Global Product Development and MSc in Management and Information Management from Cranfield University. Systems. BEng in E-Commerce BEng(Hons) in Product Analysis and Engineering with Law at Queen Mary Engineering Design from the Hong Kong University of London (joint programme). Polytechnic University. She has worked and developed an indoor He has work experiences as a product map application for the project of the design engineer in Hong Kong and crowdsourcing-based technology for POIs Beijing, China, and has been a freelance annotation and assimilation of indoor designer for consumer electronics OEMs vector map at Institude of Computing in the past three years. Technology, Chinese Academy of Sciences (CAS). [email protected] [email protected]
A Comparative Assessment of Industrial Composites Using Thermography and Ultrasound Background In aerospace components, the detection and characterisation of degradation is essential in remaining component life prediction, extending the service life of components while striking a balance of caution to prevent component failure while it is in service. Aim & Objectives The aim of this project is to develop a prototype software tool that enables a better visualisation and a quantitative measurement of degradation for industrial composites based on thermographic inspection. The aim of this project will be achieved through meeting the following objectives: Identifying degradation types through literature review and interviewing with industrial partners Preparing a set of specimens that simulate identified types of degradation with different degrees of impact Performing experiments and collecting images using pulse thermography to assess degradation of specimens Developing an advanced prototype software for image and data processing of the thermographic images and measuring the extent of the degradation Validating the developed software by comparing with the results from a C-scan Approach In order to gain a comprehensive understanding the damages of the composite materials we studied a large amount of literature about composites, common non-destructive testing (NDT) technologies and thermographic inspection. An interview was conducted with the industrial partners at Rolls-Royce to ascertain the minimum requirements and specifications of the project. Various lab times were allocated to perform the thermography experiments, during which time the experimental data was extracted. On the basis of literature and previous experiments, a set of algorithms was created in an open source project in MATLAB, and several new methods of damage detection were implemented via the software. Also a specific methodology was built from the beginning, and a Gantt Chart was updated timely. Findings a) A prototype software integrating four algorithms that enables a better visualisation of the damage, as well as a further damage measurement and analysis. b) A scientific report with an interpretation of methods and results.
For further information contact Dr Jörn Mehnen & Dr Yifan Zhao [email protected] & [email protected]
Team members
Mr Stephen Abineri Mr Mosab Alrashed Ms Wei Xu MSc in Aerospace Materials, Cranfield MSc in Engineering and Management & MSc in Global Product Development and University, UK. Manufacturing Systems, Cranfield Management, Cranfield University, UK. BEng in aerospace engineering, University, UK. BEng in Measurement & Control University of Southampton, UK. BEng in Computer engineering, Kuwait Technology and Instrument, China Experience in computer programming University. Jiliang University, CHN. languages MATLAB and Python as well Interested in technology, innovation, Familiar with manufacturing process and as CAD software SolidWorks and Ansys engineering and problem solving. DFMA and has a basic knowledge of (Structural). software programming. [email protected] [email protected] [email protected]
Waste Identification and Minimisation in industrial flooring manufacture (Altro Limited) Background Altro Ltd is a leading manufacturer of floorings and wall claddings for a wide range of sectors including health, education and transport. The headquarters is located at Letchworth with offices globally. Founded in 1920, Altro aims to be a £1 billion company by 2035 with a core message: ‘Valuing our customers, valuing each other’. Sustainability and Safety are key to all of Altro’s products and operations. As a result, the company’s mission is to design and manufacture reusable products. In the last 8 years, Altro has continuously been ranked by The Times as one of the ‘Top 100 Companies to work for in the U.K’. Aim & Objectives The aim of this project is to implement and support existing and new lean initiatives at Altro’s manufacturing plant. This will improve the efficiency and sustainability of the plant. The objectives include waste identification and reduction and research into alternative ways to use recycled PVC floorings. Approach In order to better understand the manufacturing and recycling processes, the group monitored and collected data from all operations, including the different technologies, techniques and raw materials used. Based on the information gathered, lean tools were used to identify and quantify existing waste in the factory. The final step consisted of finding solutions with the help of simulation, cost cutting tools and market research that best fit Altro’s requirements and core values. Both managers and shop floor operators were involved, to help achieve the objectives of this project. Findings/Recommendations Within the Manufacturing Plant, issues identified included overstock of raw materials and finished goods, poor scheduling of production and operations as well as waste of raw materials and finished goods. To improve this, a new sequence of production and operations were proposed. An action plan was delivered to reduce inventory as well as the waste of products and movements in the plant. Within the Recycling Unit, issues identified included overproduction and high running costs. To address these, a schedule was recommended to optimise the use of personnel and equipment. This will help to reduce overproduction and in turn decrease the cost of recycling. "The Cranfield student team have continually impressed the Operations group within Altro. They have successfully applied tools and techniques learned in their academic studies to practical problems within dynamic and unfamiliar manufacturing environments. The students have communicated well throughout the projects ensuring that their presentations are concise and deliver key points correctly. As teams, they have worked well together ensuring roles and responsibilities are clearly identified and supporting each other to deliver major elements of each project. Individually they have adapted well to feedback and worked hard to balance the aims of the projects with the requirements of the business." Darren Gray
For further information contact Dr Konstantinos Salonitis [email protected] Team members
Mr Oluwaseun Bello Mr Marc Bisseron Miss Antonella Colella He has Industrial Engineering General and Manufacturing Engineering Management and Industrial Engineering background, BSc in Industrial and background. École d’Ingénieur en Génie background. BEng in Management Production Engineering from University of des Systèmes Industriels La Rochelle Engineering from Politecnico di Bari. Ibadan, Nigeria. He has done internship in (France). He is completing a Double She is in a Double Degree program with Six Sigma functions and he is EC-Council Degree Programme at Cranfield: Cranfield University: MSc in Engineering certified E-business Professional in Engineering and Management of and Management of Manufacturing Supply Chain Management. He is Manufacturing Systems. He is Events System. Key skills developed: currently studying MSc Engineering and Planner at Cranfield Aeronautical Society. operations management, supply chain Management of Manufacturing Systems in He has work experience in the aerospace management, lean manufacturing, and Cranfield University. sector in France and in Germany. continuous improvement.
[email protected] [email protected] [email protected]
Mr Harry Gagnière Mr Lorenzo Giuntini Mr Péter Lörincz General engineer background at ECAM Industrial and Mechanical Engineering Technical Management BSc degree at Lyon (France). Double master degree in background. BEng in Management Szent István Egyetem, Gödöllő Aerospace Manufacturing at Cranfield Engineering at Università di Pisa (Italy). (Hungary). He is studying MSc University. He worked for Airbus, SNC He is on a Double Degree Programme Engineering and Management of Engineering and now works for a real with Cranfield University and completing Manufacturing System in Cranfield estate company. He has experience in the MSc in Engineering and Management University under the framework of the project management and collaborative of Manufacturing Systems. He has keen Double Degree Programme. He has working. He would like to insestablish best interests in the transportation sector and done an internship in Purchasing practices in lean manufacturing and has worked in the food and retailer department and Tools&Supply management in his future company. industry as a waiter and shop manager. Management, in the energy industry.
[email protected] [email protected] [email protected]
Mr Stanley Rusev BEng in Materials Engineering from Loughborough University. He has 3 years of industrial experience in Manufacturing, Heat Treatment and Surface Engineering . He is currently studying for an MSc in Aerospace Manufacturing.
Copper Nanowire Transparent Conductive Electrodes for Energy and Display Applications
Background Transparent conductive electrodes (TCEs) are a fundamental part of a range of everyday devices, such as touchscreens, displays, and photovoltaic cells. The mainstream material, indium tin oxide (ITO), is expensive due to the scarcity of indium and the slow sputtering deposition process. It is also brittle, and therefore not the best material for touchscreens and the emerging wearable electronics. Alternatives include graphene, carbon nanotube, and conductive polymer films, which currently suffer from inferior optoelectric properties. Silver nanowire (NW) TCEs have been shown to match or surpass ITO performance, but remain about as expensive as ITO. Copper is 1000 times more abundant than silver, 100 times less expensive, and only 6% less conductive, and therefore potentially a promising candidate to replace ITO. Aim & Objectives This project aims to develop a lab-scale production method of Cu NWs based film-like networks to be used as an ITO replacement. Performance criteria include high transparency (transmittance T>85%) 2 and good conductivity (sheet resistance ρs<200 Ω/m ), as well as minimal degradation over time. In addition, the ability to produce our own NWs, as well as corrosion/oxidation prevention techniques, was also investigated. Approach Cu NWs were prepared following a previously documented chemical synthesis route. Homogeneous, transparent films were produced by two different methods (vacuum filtration and Meyer rod). The films were post-treated in a number of ways (e.g. low-temperature annealing, plasma etching, electroless plating) to enable conductivity. NW and films were characterised through a range of techniques (SEM, TEM, transmittance spectrum measurement, resistivity measurement by 4-point probe). Findings/Recommendations A systematic investigation has been carried out on the Cu NW synthesis. High aspect ratio (>1000) Cu NW were produced. Uniform and highly transparent (T>90%) films were obtained. However, a proficient method for the removal of residues (surfactants, auxiliary polymers) is still needed to ensure satisfactory film conductivity. Methods using different solvents and surfactants are a priority for further research. In addition, more detailed characterisation of corrosion and mechanical properties is needed.
"The TCE market is huge and ever expanding, and it is foreseen that metal nanowire TCE will play a big role in it in the next decade, especially for the touchscreen sector. This project is an important first step to involve Cranfield University in this promising technology." Zhaorong Huang
For further information contact Dr Zhaorong Huang & Prof José L. Endrino Armenteros [email protected] & [email protected]
Team members
Mr Pablo Coladas Mato Ms Mélodie N. Cueto Carrion Mrs Sylwia B. Drużdż Double degree: Industrial/Mechanical Double degree MSc Advanced Materials Nanotechnology and material science Engineer at Vigo Industrial Engineering from Cranfield University, and Technology background. Inżynier (engineer) degree School (Spain) and Cranfield MSc of Polymers and Composite Materials from in Nanotechnology and Materials Aerospace Manufacturing. the French engineering school Ecole des Processes Technology from Mechanical He has been taken part in research of Mines Douai. She has done research Engineering Faculty of Silesia University bioceramics for bone engineering (UVIGO internships in polymers processing and of Technology. She had an internship in FA3), and tackled projects involving surface characterization in the OBRUM in the Design and Testing Production/Manufacturing Engineering, Universidade do Minho, Portugal. departments. She has a background in surface treatments,assisted by laser, AFM and SEM testing; CAD and CAD, and simulation. biomaterials chemistry. [email protected] [email protected] [email protected]
Mr Rémi Rafael Currently in Applied Nanotechnology MSc; he is doing a double degree with the French mechanical engineering school “Supméca”. With a background in mechatronics and NDT, he has worked for Technatom (Spain) on composite testing. President of the Cranfield Robotic Society, he is also interested in autonomous UAVs and 3D printing.
Feasibility Study of Manufacturing Wear Resistant Sol-Gel Coatings With High Gloss (MAIER UK) Background The MAIER group is European leader in automotive decoration with production sites in UK, Europe and India. It offers full customer service including design, development and manufacturing of complex and highly aesthetic parts. The company possess a high level of knowledge about high- quality high gloss surfaces for their use in external and internal automotive components. The current interest of the company is to be able to maintain optical properties after environmental aggressions. SENTi Institute at Cranfield University has an infrastructure for the design, manufacture and evaluation of coatings with sol-gel, which deposited on the surface of plastic material substrates could form a complex protective barrier, which could increase the lifetime of surfaces exposed to environmental conditions. Aim & Objectives This project aims to produce superior transparent sol-gel coating compositions that mitigate the most severe problems facing current high-gloss coatings, such as poor scratch resistance. Therefore several sol-gel compositions and coating parameters for piano-black PMMA substrates are developed and tested for mechanical and optical properties. Approach The possibilities of sol-gel coatings were studied in a literature review. Silicon dioxide (SiO2) and titanium dioxide (TiO2) sols that promised a good processability and the wanted properties were made and spin-coated on PMMA substrates. Suitable characterizing techniques have been carried out. The sols and process parameters have been optimized for high coating quality with little defects, low surface roughness and good optical and mechanical properties. Findings/Recommendations After conducting different optical and mechanical tests, some efficient ceramic based coating have been found suitable. It is challenging to coat PMMA with ceramic sol-gel derived thin films but they can offer advanced optical and mechanical properties.
“Cranfield University is giving us a different point of view on differential finishes on aesthetic plastic parts” Dr. Estibaliz Medina (Maier) “(The) team was well-organized from the very beginning and (was) capable of rapidly learning the sol- gel chemistry involved and apply it in the real world Prof. Jose Endrino (Head of Institute of SENTi)
For further information contact Prof Jose Endrino & Dr. Qi Zhang [email protected] & [email protected]
Team members
Mr Björn Anders Mr Ajay John Mr Jian Ma Production engineering background. BSc Mechanical engineering background. Materials background. BSc in Physics of in Mechanical Engineering from the TU B.Tech in Mechanical Engineering from Materials from the School of Physics, Berlin where he worked as a tutor at the the Kannur University, India. He has Nankai University, China, and Graduate Department of Materials Engineering. He worked for Galfar Engineering & Diploma in Science and Engineering focussed on additive manufacturing of Contracting SAOG, Oman. He has from the Kaplan International College superalloys with SLM at the Fraunhofer experience in production and repair of flow London. He has experience in analysing Institute IPK. He has experience in lines. optical waveguide. material science and CPS. [email protected] [email protected] [email protected]
Mrs Lucie Raulet Mr Pierre Stephan Material background. Engineering degree Mechanical engineering background. in Material Sciences, equivalent of an Engineering degree from the Engineering MSc, from the Engineering School School Arts et Métiers Paristech, France. Polytech Montpellier, France. She has He did an internship in Fives Cinetic worked for Rescoll on polymer automation on an assembly line and took functionalisation for biomedical part to the designing of a low consumption application. She has experience in protype car for the Shell Eco Marathon characterisation techniques and contest. He has experience in fabrication mechanics of materials. and material science. [email protected] [email protected]
Watch It Made® – Go Mobile
Background Watch It Made® is a new concept bringing the excitement of modern manufacturing engineering into the hands of children. The approach is to enable children to design, manufacture and assemble quality watches. Children experience the pride of invention and indeed of producing for themselves a useful self-designed quality engineered product. Today 2 recently graduated MSc students work to translate this manufacturing learning experience into a franchise business. Aim & Objectives Watch It Made® – Go Mobile will create a mobile version of the Watch It Made® Manufacturing Learning Studio. This mobile unit will then travel across the UK delivering Watch It Made® experiences. The aim of this project is to design, specify and develop mobile technologies for the Watch It Made educational experience. Approach A benchmark study and the double diamond methodology were used in order to evaluate numerous options with the aim of selecting the most suitable one for the Watch it Made® experience. The mobile solution can be divided into three areas: transport, equipment handling and housing. After a selection process involving different tools such as SWOT analysis, HCD analysis and score sheets, the most appropriate solution has been developed. Findings/Recommendations The evaluation and selection process and a market research have highlighted the remote-controlled stairs climbing Twin-Track 66 from Movex Innovation as the best handling machine. A structure has been designed through CAD models. Fixed on the Twin-Track 66, this structure allows a full integration of the Watch it Made® parts and machines (including a lathe, a UV printer and an engraving machine). After qualifying a supplier and selecting all the aluminium frames, fastening components and panels, an exhaustive bill of materials has been created and a discounted quotation has been negotiated. The mobile platform developed allows not only the Watch It Made® team to move the equipment easily but also shows the potential of engineering to the children. A partnership with Vauxhall has been negotiated, who will provide a Vivaro van to enable the watch making experience to be delivered at various venues. Watch it Made® branding has been designed for the vehicle.
"Watch It Made® - Go Mobile is a key point in the further development of the Watch It Made® educational program as a company, and this MSc group project has revealed a great creativity and problem analysis to provide an efficient and original solution." Armand Didier - Watch It Made® Coordinator
For further information contact “ Professor Paul Shore & Dr Paul Comley [email protected] & [email protected]
Team members
Mr Stephen Ajadi Mr Julien Haba Ms Clotilde Lebrun 5 Year B.Tech (Hons) & 2 year Master of General engineering background. Julien is A Mechanical Engineer, Clotilde is Env. Des(Hons) in Architecture, Pg.D in currently studying for a double degree in currently studying a double degree at Customer Management, currently an Engineering and Management of Cranfield University (Innovation and MDes Student of Design and Innovation Manufacturing Systems at Cranfield Creativity in Industry-MDes) and INSA for Sustainability. He has over 6 years University. He has studied at Ecole de Rouen in France and FIUBA in working experience in Architecture & Centrale de Lyon in France. He has Argentina (Mechanical Engineering- Urban Planning firms and was a Lecturer worked at EDF as an assistant engineer to MSc). She has developed technical skills of Building Engineering, Architecture and develop benchmarking tools. His skills project management. She was an intern Product Design at the College of overlap engineering, management and at Nexteer Automotive in Paris to Advanced and Professional Studies, business. optimise the lab space. Nigeria. [email protected] [email protected] [email protected]
Ms Ramóna Péter Ms Bich-Lan Phan Mr Bertrand Richer An Economist; BA in Commerce and Mechanical Engineering background. Bich- Mechanical and Industrial Engineering Marketing. She currently studies for two Lan is currently studying for a double background. Bertrand is currently degrees: Knowledge Management for degree in Engineering and Management of studying for a Double-degree in Innovation (MSc) at Cranfield University, Manufacturing Systems. She has studied Manufacturing Consultancy (MSc) in and Management and Leadership (MSc) at the engineering school Université de Cranfield University and the Arts et at Szent István University, Hungary. She Technologie de Compiègne. She has Métiers ParisTech School in France and has worked in different areas at Atlas worked at UTC Aerospace Systems on his education touches a large scope of Copco for 3 years. She has one year work aeronautical product design optimisation. engineering skills. He worked as an experience as a buyer at Einhell Hungária Her skills include: supply chain engineer assistant intern for Id-Logistics Kft. management, manufacturing, electronics. as a logistical supplier. [email protected] [email protected] [email protected]
Mr Robbie Wang Manufacturing technology background. Robbie is studying a degree of MSc in Manufacturing Technology and Management at Cranfield University. He works as an engineer in the field of laser drilling and cutting and sheet metal forming for AVIC and qualified as a Honeywell Aerospace Source Certifying Agent in the laser beam machining processes.
Optical Fibre Refractive Index Sensor
Background Cranfield University has pioneered a new chemical sensing platform based upon a nanoscale coatings of functional, chemically sensitive materials deposited onto an optical fibre device, a long period grating (LPG). An LPG is a hologram that can be fabricated in the core of an optical fibre that allows the light propagating in the core to interact with the medium surrounding the fibre, allowing to use it for example as a refractometer. Since the refractive index is an important property of materials its determination could be useful especially in the fields of chemistry and process control. However, to get high resolution of the measurements using LPGs their response has to be tailored for specific measurement ranges for example by deposition of thin film. Aim & Objectives The main aim of this project is to investigate the influence of Silica (SiO2) and Alumina (Al2O3) sol-gel derived coatings on the refractive index sensitivity of LPGs, with consideration of the sol compositions, optimal deposition and processing conditions of the sol-gels and characterisation of the modified refractive index sensitivity of the LPG, allowing recommendations for further development of refractive index sensors. Approach A semi-automated system, using a high power UV laser, was used to inscribe gratings in the optical fibres. The coating process involves the deposition of thin films onto the fibres using the dip-coating technique. Spectroscopic and SEM/ESEM analysis were carried out in order to determine the optical and morphological properties of the coatings obtained for different process parameters. The refractive index of the sol was estimated from the experimental results using the FILMSTAR® tool. Findings/Recommendations LPG sensor’s performance degrades with temperature, and for the fibre-type used the LPG was found not to operate at temperatures above 300 ºC, which limits the annealing temperature of the sol and therefore the range of refractive indices achievable. In order to control the crystal phase and porosity of the sols, LPGs should withstand temperatures of up to 400 oC. This may require the use of a different type of optical fibre, or modified sol fabrication techniques. Improved fibre cleaning and surface modification techniques have to be developed to enhance wettability of the fibre by sol. An automated dip coating system is required to keep the same conditions for the manufacturing process.
For further information contact Prof Stephen James, Dr Debabrata Bhattacharyya, Dr Matthew Partridge [email protected], [email protected], [email protected]
Team members
Mr Tomasz Brzezinka Mr Christian Nwosu Inżynier (engineer) degree in Physics background. Graduated with Nanotechnology and Material Processes BSc(Hons) in Physics (Nigeria). Has Technologies from Silesian University of worked as a Graduate research assistant Technology. He has background in with Federal University Ndufu-Alike Ikwo polymer nanocomposites and in material (FUNAI), Nigeria. He is a graduate characterization using atomic force and member of the Nigerian Institute of scanning electron microscopy. He did Physics (NIP) and an Associate Member apprenticeship in Department of (AMInstP) of the Institute of Physics (IOP), Nanostructures and Nanotechnology, London. Currently undertaking an MSc in Faculty of Physics, Astronomy and Applied Nanotechnology at Cranfield Applied Computer Science at Jagiellonian University, United Kingdom. University. Student of MSc in Advanced Materials at Cranfield University. [email protected] [email protected]
Miss Rose Mary Mr Ander Fernández Materials science and Aerospace Telecommunications Engineer (5-year background. Btech in Aerospace degree) from Faculty of Engineering in Engineering from the Amrita University, Bilbao (ETSI Bilbao), University of the India. She has a background in structures Basque Country, Spain. and materials science, with a keen Background in electronic, radio and optical interest in surface engineering. communication systems. Knowledge of Student of MSc Aerospace Materials at signal processing, low- and high-level Cranfield University. programming skills. Student of MSc Applied Nanotechnology at Cranfield University. [email protected] [email protected]
Bearing Temperature Sensor for Aerospace AC generator (SAFRAN Labinal Power Systems) Background Labinal Power Systems groups all of SAFRAN's electrical power system businesses for the aviation market, encompassing aircraft electrical systems, along engineering services for the aerospace, auto and rail sectors. Labinal Power Systems is a centre of expertise in aircraft electrical wiring interconnection systems (EWIS), power systems, wiring and advanced engineering. Aim & Objectives The aim of the project is to develop and successfully implement an improved failure detection system for the bearing of an AC generator The sensor should be able to accurately detect when the bearing exceeds a running temperature limit and send information to the Generator Control Unit. The objectives of this work are to identify types of temperature sensors and their mounting position to effectively measure the temperature of the outer race of the bearing. CAD and FEA was used to ensure that sensor accuracy and effectiveness would not be compromised by the operating environment. Approach In order to fully understand the problem a study of the generator was made, learning how it works, which were the most sensitive parts and where opportunities to introduce a modified or different temperature sensing system may be exploited, without significantly changing the overall mechanical structure. Further, research of the most appropriate sensors within the market via literature review was undertaken. The next step was to find the position to install the selected sensor inside the generator. Thermal analysis was used to understand the behavior of the integrated sensor and overall installation. Academic experts from different fields were consulted to provide knowledge and guidance about the approach. Results and Conclusions After completing all the experiments and analysis needed enable down selection of solutions we supplied our results, technical drawings and prototypes to Labinal Power Systems for assessment of each proposed solution. Prototypes were then designed and built to demonstrate and test the selected temperature measuring system. A total of three final solutions were eventually selected for adoption in the short and medium term. Our research also enabled us to propose improved technology based solution for future use by the company.
"The team was faced with a challenging assignment with an ambitious deadline and have shown a great deal of determination in presenting solutions which will be pursued further." Oscar De Souza
For further information contact Dr Jeff Rao & Dr Tim Rose [email protected] & [email protected]
Team members
Mr Alberto Álvarez Alonso Mr Thomas Bertrand Mr Thibault Hernandez Mechanical engineering background. 5 Materials and manufacturing background. Mechanical Engineering background, years degree in Industrial Engineering. 3 He studied materials sciences in ISITV specialized in materials sciences. He years of general engineering and 2 years school in France and did some researches has studied at the University of of Mechanical Engineering from the about composites bonding in Auckland Technology of Compiegne (UTC). He University of Vigo, Spain. He has University. worked for Airbus Helicopters, SAFRAN background in CAD design, management, Snecma on several projects. Currently team leadership and group working. studying an MSc in Aerospace Materials.
[email protected] [email protected] [email protected]
Mr Tom Horvat Mr Vicente Rivas Santos Mechanical engineering background. BA Five years degree in Industrial engineering in Mechanical Engineering Research and with a specialization in Industrial Design Development Programme from University and Manufacturing at ETSEI in Vigo, of Ljubljana. He has worked for Kolektor Spain. He worked in a architectural firm as Group as mechanical engineer. He has a structural and energetic analysis background in CAD design, prototyping technician. and mechanical design.
[email protected] [email protected]
Laminate Adhesion and Next Generation Electrical Generators (Safran Labinal Power Systems) Background Safran Labinal Power Systems is a world leader in aircraft power generation and power electronics, and is a key player in developing tomorrow's "more electric" aircraft. Electric power is essential for an increasing number of applications – fly-by-wire, flight computer, cabin air control, etc. – and Labinal Power Systems supplies electrical generators and motors for a wide range of business jets and commercial airliners. Aim & Objectives Electrical generators contain iron-based alloys in the form of thin sheets which are bonded together to create a stator. However, the thermal capability of the current adhesive is not sufficient for future high temperature applications. The aim of this project was to determine and optimise a manufacturing process for a new resin system to provide sufficient adhesive mechanical properties for higher operating temperatures in the stator whilst reducing manufacturing time and costs. Approach The main design objective of any stator/rotor is to achieve a high metal content: therefore a thin adhesive layer between the laminates is of paramount importance. The first area of work has consisted of investigating and testing thin layer (a few microns) manufacturing techniques in order to determine the most suitable method. The second area of work has been to characterise the material properties of the adhesive and to identify a suitable curing cycle. This has been achieved by various mechanical (Dynamic Mechanical Analysis) and thermal (Differential Scanning Calorimetry) testing techniques. The third area of work has consisted of characterisation of the bonding of the adhesive; through lap shear tests and optical microscopy for strength and adhesion quality assessment. Findings/Recommendations Corepacks made with traditional adhesive are subject to softening while operating at high temperatures so are not suitable for next generation machines. This study has demonstrated the feasibility of a novel adhesive system for higher operating temperatures combined with a reduced cure cycle. Nevertheless, the presence of burrs on the metal sheets (which are thicker than the target adhesive thickness), along with the solvent evaporation during the cure will be a challenge for industrial production.
“The students have excelled in providing novel solutions which can be used in designing and productionising next generation electrical machines for the aerospace market"
Dr Mark Craig, SAFRAN Labinal Power Systems
For further information contact Dr David Ayre & Dr Paul Kirby [email protected] & [email protected]
Team members
Ms Laure BOUQUEREL Mr Luca CORNERO Mr Gurjinder SHERGILL Mechanical engineering background with Bachelor degree in Mechanical General Multi-Disciplinary Engineering specialism in materials. Engineering. Double degree MSc in background. MSc in Applied MSc in Advanced Materials from Cranfield Advanced Material from Cranfield Nanotechnology from Cranfield University. Double degreee with Ecole University and MSc in Mechanical University. BA in Electrical and Centrale de Nantes, France. Engineering with a specialism in Design Electronic Engineering from the Completed internships in R&D related to and Manufacturing from Università degli University of Cambridge. composites manufacturing for Plastic studi di Genova, Italy. Completed internships in Component Omnium Auto Exterior, and Composites Takes a particular interest in Testing Laboratories for automotive car Technology Center Stade of Airbus. manufacturing technologies, composite parts. As well as an internship for Takes a special interest in composite materials and joining technologies. detecting defects in packaging for the materials. food industry. [email protected] [email protected] [email protected]
Mr Aymeric VELLY Mr Emmanuel WALCH Manufacturing and Industrial engineering Materials engineering background. MSc in background. MSc Aerospace Advanced Materials, Cranfield University. Manufacturing at Cranfield University. Materials Science Engineering in Polytech’ Bachelor degree in industrial engineering Grenoble, France (Double Master degree). from Arts et M tiers Paristech (France). He has completed R&D internships related He has worked for SAFRAN and Airbus to materials & surface characterisation for Helicopters. Takes a special interest in Novartis Pharma AG (Switzerland), as well lean manufacturing, operations as manufacturing processes and quality management and industrialisation. control for STMicroelectronics (France). [email protected] [email protected]
Study of laser metal interaction for pulsed nanosecond fiber laser
Background SPI Lasers are dedicated to the design and manufacture of pulsed fibre lasers for the manufacturing industry since 2003. They have developed a new generation of nano-pulsed fiber laser. These types of laser have much application in metal processing industry, ranging from marking and drilling, to cleaning and thin foils cutting. However, welding capabilities are yet to be established comprehensively. Aim & Objectives The project establishes to assess the capability of such next generation fiber laser for micro-welding and micro-drilling applications. The work was carried out using the G4 Pulsed Fiber Laser manufactured by SPI, and two popular but different structural alloys, aluminium AA5051 and stainless steel 304L were used as base materials for the investigation. In this work, the primary aim was to understand how the applied energy by laser interacts with the metallic alloy based on their very different physical properties. A wide range of average laser energy was applied and resulting welded area was characterised based on the peak power density and specific process energy. Approach In order to study capability of G4 laser for welding we investigated the effect of different parameters on the profile and depth of penetration of the weld. Systematic laboratory trials were done using different waveforms, welding speeds and overlapping factors to vary the applied energy. Analyses of the results lead us to determine optimal conditions for the required applications. Findings/Recommendations Results indicated within the parametric range studied a stable welding conditions for stainless steel was observed. On the other hand, in case of aluminium the laser interaction resulted in drilling of the substrate and a stable welding regime could not be obtained. This could be attributed to the different physical properties and the low thermal conductivity, higher melting and vaporisation temperature coupled with higher absorptivity for laser formation of a stable weld pool formation in stainless steel. Further study in different energy level and laser optics would be necessary to understand the applicability of this laser in aluminium welding.
"Understanding laser metal interaction for a new laser is a technically challenging task. The group showed high level of maturity and commitment in understanding the technological
issues and communicated clearly and rapidly to have plan of action in resolving the issues.
The concerted effort resulted in excellent understanding in how such high average power nano-second pulsed laser interacts with structural alloy e.g. stainless steel and aluminium. I enjoyed immensely working with the group and wish them all the success in future"
For further informationKaren Millard contact Dr SupriyoGanguly [email protected]
Team members
Mr Armando Caballero Mr Hamed Ghadrdan Mr Eze Samuel Bob Metallurgy and materials sciences Materials engineering background. BSc B.Tech. in Industrial Physics, PGD in background. Presently, a master student in Materials Science and engineering, Electrical/Electronics Engineering, both in Welding Engineering at Cranfield specialized in industrial metallurgy from from the Federal University of University. He has participated in several the University of Karaj, Iran. He has Technology Owerri, Nigeria. failure analysis cases. His aim is to experience in NDT inspection of steel CWI - AWS, NDT - ASNT Certified establish a strong link between his structures. Currently doing an MSc in Currently pursuing the MSc in Welding metallurgical background and the Welding Engineering at Cranfield Engineering. He is very keen on manufacturing industry. University. structured career progression.
[email protected] [email protected] [email protected]
Mr Oluwaseyife Oguntuberu Ms Aleksandra Jankowska Mr Avinash Prabakar Background in Metallurgical and Materials Mechanical engineering background with B-Tech Mechanical engineering, (ABET Engineering. Current MSc student in specialisation in materials processing accredited), VIT University. Internship at Welding Engineering at Cranfield technologies. Currently student of Welding Hindustan Aeronautics Ltd. Good University. Worked with the Ministry of Engineering at Cranfield University.She research skills; published scientific Petroleum and Environment Owerri as completedvarious internships in Pratt & papers in FSW in scopus indexed Environmental Engineering and Ecology Whitney, Navic and Dresden University of journals. Experience in materials & NYSC Assistant, Industrial Trainee at Technology; working on quality of metallurgy, rapid manufacturing KRPC Maintenance Department and at materials and structures for oil and gas technology. Worked as assistant NNPC Renewable Energy Division. industry. Member of International engineer in QC division. Pursuing MSc Association for the Exchange of Students in Welding Engineering at Cranfield for Technical Experience. University.
[email protected] [email protected] [email protected]
Mr Petros Prodromou Mr Mohammad Alsaidi Mechanical and Petroleum engineering BEng in Mechanical engineering Honours background. Diploma (5 year studies) of background (UK).DVS ® Welding Mechanical and Aeronautics Engineering Instructor . iiw/iis ® International Welding from the University of Patras, Greece. Specialist. EWF ®. Welding Specialist. MEng in Petroleum Engineering from the TWI Member.Member of Canada global University of Cyprus. He has worked as Consulting. Full Member Professional an assistant engineer, and gained Engineers (The UK Professionals experience in mehanical systems Board)Member of (IASP). ASNT Certified installation and maintenance. Currently Currently pursuing an MSc in Welding pursuing an MSc in Welding Engineering Engineering at Cranfield University. at Cranfield University.
[email protected] [email protected]
In situ Cleaning for Vaccine Manufacturing Equipment (Novartis Vaccines) Background There is a black-to-brown residue after the production of vaccines in vessels where the product is held for a period of time. In addition to the constituent elements of the vessels’ materials, chemical analysis indicates the presence of mercury and selenium as the main component of the residue. An additional labour intensive step is necessary to remove trace elements of this residue. Aim & Objectives The aim was to find a way to prevent or minimise residue formation and also to find a cleaning pr otocol that is compatible with the existing company infrastructure. The factors affecting the mechanism of residue formation, deposition and build-up were investigated as part of this study. Approach A characterization study of the residue from vessels used for vaccine production was performed. Laboratory scale experiments were conducted to reproduce the residue and investigate the mechanism of adhesion. From experimental results, measures were developed to prevent residue adhesion and an in-situ cleaning process to prevent residue formation was suggested. Further testing of the proposed solution were undertaken to ascertain any side effect on the vessel materials and subsequent impact on the manufacturing process. Findings/Recommendations The results concluded that temperature, concentration, and the type of reagent affects the prevention and cleaning of residue. Optimising these parameters constituted the recommended solution for the prevention of adhesion and cleaning of the residue. Changes to the existing clean-in-place (CIP) protocol was recommended.
“The project has significantly increased our understanding of a long-standing process related issue. In a relatively short space of time we have found some clear avenues towards a practical solution that can be implemented on site. The determination, flexibility and innovation of the team has been evident throughout and was key to the success of this collaborative effort"
Novartis Vaccines
For further information contact Dr Jeff Rao & Dr Tim Rose [email protected] & [email protected]
Team members
Miss Alix Vaillant Jane Mr Oghenefego Okathe Mr Simone Bursich Mater ials engineering background. A Engineering and Management of BSc in Aerospace Engineering at degree in Physics and Chemis try f rom the Manufacturing Systems student in Sapienza University of Rome, Italy. He University Institute of technology. Cranfield University. B.Eng in Mechanical has a background in aeronautical Engineering diploma from Engineer ing Engieering from University of Benin. Work materials, aerospace structure School of Seatech. Pr epar ing a Ms C in experience in Oil and gas, construction and technologies and flight mechanics. He is Applied Nanotechnology from Cranfield food industry.Trained in project experienced in maintenance, University. She has w orked for Nov artis, management and Health, Saf ety and manuf ac tur ing and mater ials f or jet Dublin City Univ ers ity and CNRS. She is Environment. He is hands -on in creative engine blading parts, specifically competent in Optics, Physics, Chemistry, problem solving. research in titanium and super alloys. He Materials, Nanotechnology . was a lecturer at Sapienza University of [email protected] Rome on Welding Process for [email protected] Manufacturing and Aerospace Applications.
Mr Thak Ariyapuwong Mr Yading Wang Bechalor’s degree in Chemical B.Eng in Material Science and Engineering Engineering from Kasetsart University. and MMet in Advanced Metallurgy, both Interns hip as a Quality control engineer at from the University of Sheffield. He is Bridgestone Tyre manufacturing (Thailand) currently studying MSc in manufacturing co. ltd. Studying MSc. Engineering and technology and management in Cranfield management of manuf ac tur ing s y s tem a t University. He has laboratorial experiences Cranf ield Univ ers ity . in microscopy analysis and thermal mec hanic al tes ting on magnes ium alloys t.ariyapuw [email protected] and nickel based super alloys.
yading.w [email protected]
Development of WEEE Material Separation Technology for the Re-Manufacture of Consumer Goods. Background Waste electrical and electronic equipment (WEEE) has become a major cause of pollution worldwide. Approximately 1 million tonnes of household electrical and electronic equipment is disposed yearly in the UK. Environcom is a participant in the circular economy revolution, processing 150 tonnes of WEEE for reuse weekly. They are faced with the challenge of accurately separating and improving the material purity thereby encouraging its reuse in a closed loop. Aim & Objectives The aim of this project was to design, prototype and test technologies for the separation of materials resulting from the disassembly of WEEE. The project was carried out based on Environcom’s recycling plant situated in Grantham, to improve the current separation process, to recommend solutions for separation with an implementation plan and to propose an ideal layout for an efficient WEEE line based on the research and findings from the project. Approach A Design thinking approach was used to carry out this project. Discover-Define-Develop and Deliver. Different tools where used to tackle the situation at each stage. During the discovery stage a variety of separation technology were researched and they were then categorised and ranked based on relevant criteria to the company values. Several visits to the plant were carried out to gain insights from the separation process and also Environcom workers. Experts in WEEE recycling were also contacted to gain more understanding of available technology on the market. Intense Brainstorming, with relevant stakeholders, was undertaken at different stages to define solutions for material separation. The knowledge and insights gathered were tailored specifically based on the company’s needs and they were ranked using selection criteria to develop the most suitable processes for them. During the development stage prototypes were made and tested to deliver an implementation plan based on the results of the successful prototypes. Findings/Recommendations The findings from this research lead to outlining the weaknesses in Environcom’s recycling process and providing solutions with an implementation plan on how to improve; the plant layout, ergonomics of the workers, separation accuracy of the materials and the elimination of contaminants. "The group is extremely capable, very motivated and engaged and both as individuals and as a group they have added huge value to our research and development in recycling technology as well as clearly working very well together as a team and learning a huge amount. It was a pleasure working with them!" Sean Feeney, CEO of Environcom For further information contact Dr Fiona Charnley [email protected]
Team members
Mr Dastan Abilev Miss Cynthia Adu Miss Zaira Gonzalez Penilla He is an experienced graphic designer BSc in Computer-aided mechanical She has an Industrial Design currently studying for a MDes in Design Engineering from Oxford Brookes background which she has applied in Strategy and Leadership to expand his University. She gained experience in using working with various companies. She knowledge in design thinking and creative various CAD software. She has worked designed educational material for kids problem solving. He is passionate about with developing and managing sustainable and moved forward as a project all areas related to smart and sustainable housing with renewable heating systems. manager for different areas, where she design. He is also an entrepreneur of his She is currently studying an MSc in gained expert organisational skills and own graphic design firm back in engineering and management of leadership skills. She is passionate Kazakhstan. manufacturing systems. about sustainability, whole systems thinking and Creative design. She also [email protected] [email protected] worked for a sustainable company to design furniture for Interior design.
Mr Shivakumar Miss Lucie Lambert Mr Giorgio Torre Kolinjavadi Ramesh She is from a Mechanical Engineering Management and Industrial Engineering He has completed a Diploma and a background in France and is currently background from University of Pisa. He Bachelors degree from Jain University, pursuing a Double Degree to combine her is currently an MSc student in Bangalore (India) in Mechanical MSc with a Masters of Design in Engineering and Management of Engineering. He is currently pursuing an Innovation and Creativity in Industry. She Manufacturing Systems. He is MSc in Manufacturing Technology and has expertise in developing consumer passionate about sustainability, process Management. He has a passion for the driven solutions through design thinking. optimisation, leadership, self- various technological advancements She gained skills in project management development and networking. He has around the world and the concept of lean during placements in companies. gained multicultural experience and manufacturing. He has been exposed to excellent communication skills from his working in an Industrial Environment for [email protected] frequent travels to US and EU countries. most part of his life. [email protected] [email protected]
Transforming the landscape of consumer goods through big data and Re-distributed Manufacture
Background This project was a preliminary study for the EPSRC Network in Re-distributed Manufacture, Big Data and Consumer Goods (RECODE) exploring the future of UK manufacturing. The RECODE network is a two year research project looking to investigate how big data can support the transition to a re-distributed manufacturing model in the consumer goods sector. The network s goal is to develop a multi-disciplinary vision and research agenda for the future. The group worked alongside CISCO and Dragon Rouge, two members of the RECODE network. Aim & Objectives This preliminary study aimed to develop an initial understanding of the application of big data and a re-distributed manufacturing model in the consumer goods sector and design a strategy for engaging a diverse community of stakeholders from both academia and industry. Approach The project was divided into two phases. The first phase looked to develop a comprehensive understanding of RECODE, re-distributed manufacturing, big data, and consumer goods. The second phase looked to develop an engagement strategy and test our hypothesis developed in phase one. Findings gathered in these interviews allowed us to iterate our hypothesis and engagement tools over the course of the project. Key findings and recommendations for future areas of research identified during the project were documented in a final report. Findings/Recommendations Our final engagement strategies for the network included: 1. A definition that described what re-distributed manufacture is, what technologies facilitate and support this type of system and what benefits this new system will provide. 2. A set of engagement tools to be used by the network moving forward 3. A document set of key findings and recommendations for future research
"This is a very exciting project to be involved with and reflects the timeliness and economic importance of Big Data and its potential impact on UK manufacturing. It has been a pleasure to work with a team of professional and motivated postgraduates" Daniel Keely, Head of Business Development Manufacturing and Transport, Cisco. "The project has provided an excellent opportunity to investigate the use of big data to facilitate user-driven innovation and alternative models of production. The quality of work and depth of thinking from the Cranfield team has provided insightful foundations for the two-year RECODE Network" Nick Liddell, Director of Strategy, Dragon Rouge.
For further information contact Dr Fiona Charnley [email protected] Team members
Mr Rob Armes Mr Andrea Barbesta Mrs Perpetua Gora Currently studying Design, Strategy He holds a BSc in Management and She has many years of experience and Leadership (MDes) at Cranfield Production Engineering. He previously in Education and in Healthcare, University. He holds a Bachelor s worked at an IT consulting company with a BSc Honours in Education degree from Loughborough University before returning to study Management Management, and an NVQ2 in in Industrial Design and has and Information Systems (MSc). Healthcare. She is currently experience with mobile studying Design, Strategy, and communications company BlackBerry Leadership (MDes) at Canfield from a one year work placement. University.
[email protected] [email protected] [email protected]
Mr Clément Samson Mr Matt Wright Mr Dongxin Xu He is currently pursuing a Master s He is currently studying Design and Economic and Management degree in Industrial and Mechanical Innovation for Sustainability (MDes) at background. MSc Global Product Engineering and he is studying Canfield University. He holds a BSc Development and Management. Management and Information Honours from the University of Alberta BSc in Information System and Systems (MSc) at Cranfield in Environmental Earth Sciences and Management. He has experience University. previously worked as an in operations management with a Environmental Consultant. He was focus on retail and distribution. recently awarded a 2015 fellowship position with the Ellen MacArthur Foundation.
[email protected] [email protected] [email protected]
Pushing the Boundaries of Design and Materials in Pursuit of Innovation
Background Common to many blue-chip manufacturers, having teams of experts around the world in different disciplines, leads to innovation initiatives that typically run in parallel. Three case studies taken from the white goods industry were used to develop proof of concept solutions in pursuit of innovation, by employing novel materials and engineering to improve future home appliances. The areas involved in each case study greatly differed from one another: mechanical systems, material selection and user centred design.
Aim & Objectives The aim was to develop and prove multidisciplinary solutions that can be employed to address innovation challenges in a reproducible way. The objectives: to explore the technical challenges presented in home appliances and propose solutions based on disruptive technology, but ensuring highly marketable results. Additionally, to enrich the process of product development for white goods, allowing teams of experts to work together effectively. Finally, to propose the use of an integral methodology that improves collaboration between industry and academia.
Approach A hybrid methodology was developed in a closed loop, aiming to ensure innovation to be driven and further improved by consumers needs, regardless of the disciplines involved. The process included a vast amount of research on disruptive technology in order to develop a group of concepts to solve each challenge. Filters were used after each phase to evaluate concepts, to converge on optimal solutions based on metrics set .
Findings/Recommendations Having developed the methodology outlined, he team progressed towards one optimal solution (or blend) using ensuring innovation was viable and marketable. The solutions were delivered accordingly.
Bruna M. Palma Product Development PMO Project Leader, Whirlpool Corporation
For further information contact Dr Leon Williams & Dr Jeff Rao [email protected] & [email protected]
Team members
Carolina De los Rios Hemant Kumar Konstantinos Kentrotis Global Product Development background. Advanced Materials background. Degree Electrical engineering and Innovation BA in Industrial Design, especialising in in Mechanical engineering and an MBA in background. MEng in Electrical and user centric design. She has worked for Supply Chain Management. Hemant has Computer Engineering from the National Perfect Choice Lifestyle Technology, 10 years working experience in the Technical University of Athens, majoring developing consumer electronics in the Aerospace Industry Hindustan Aeronautics in the area of Energy Sources. Current role of senior product designer, and has Limited, working on Lean Manufacturing areas of study include Management of experience in marketing and UX design as systems, in the role of Manager of Innovation, new product development a trainee at KP Alazraki. Carolina has a Assembly Shop since 2011. The project and Whole System Design. The team hands-on approach and experience in was favoured by his knowledge of benefitted from a blend of engineering new product development that were materials engineering and manufacturing and creative thinking. valued assets. processes. [email protected] [email protected] [email protected]
Marion Metzdorff Yaqian Huang Yoonkyung Choi Advanced Materials background. Degree Innovation and Creativity in Industry Background in Innovation and Creativity in Mechanical Engineering, from the background. Yaqian has a degree in in Industry. Business Administration University of Technology of Compiegne. Advertising and working experience as degree, majoring in Marketing. Marion worked as a trainee at Valeo Account Executive for an agency in Beijing Yoonkyung worked as a intern in the Lighting Systems, performing functions in social media promotion campaigns. Her Korean Design Council and in Service involving technical and manufacturing current areas of study involve detection of Design Firm, developing customer problem solving, and testing for high market gaps and optimising services and insights for multiple projects. Skills in quality standards. Problem solving products through innovation. Core skills business analytics, market research, and mindsets for mechanical and material are marketing strategies and creative her interest in design applications for engineering was a very valuable skillset thinking. kitchen and homeware were beneficial brought to the project. for the project. [email protected] [email protected] [email protected]
Masters ResearchResearch Exhibition
1110 September September 2014 2015
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