Rapid Prototyping Ste D Am Ce Oa Lei R 3 C East Midlands J24 Ston R Loughborough a Melton Mowbray O Or Airport 600 6 a Braun B D
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Assembly and Quality Control Jigs Faster and cheaper manufacture Manufacturing processes generally involve more than one operation A6 06 M elt or require parts to be checked in some way. In order to do this on M ow rth Ma bra in y Oakham Roa 1 No jigs and fixtures are required either for assembly d A ad 68 6 y Ro B rle u or to aid efficiency and control quality. B n Roa Statio d Cold Overton Road Sta mford Road A606 Stamford West Road U A1 North pp in Stamford Road A600 r gh Rapid Prototyping ste d am ce oa Lei R 3 C East Midlands J24 ston R Loughborough A Melton Mowbray o or Airport 600 6 a Braun b d A1 y and Jig Manufacture J23 A 6 7 A M 0 6 6 0 A 6 1 Oakham 46 A Stamford J21A 3 A60 0 6 0 LEICESTER 6 A J21 7 A47 A4 Uppingham A1 3 A 6 M69 A600 M1 Corby Market Harborough A426 J2 304 A4304 J20 A4 A6003 M6 J1 A6 J19 A14 Kettering A14 Benefits of 3D printed jigs Traditionally jigs and fixtures have been fabricated or machined from metal, wood or plastic. This method is time consuming and can be expensive. An alternative approach is to manufacture jigs and fixtures using 3D printing. Not only can they be produced in a matter of hours but they are also considerably cheaper – more than 70% in some cases. Soft touch, non-scratch features can be easily incorporated as can non- removable text and symbols. In the majority of cases the jig or fixture can be Cold Overton Road, Oakham, manufactured in a single build resulting in improved accuracy and performance. Rutland, Leicestershire LE15 6NU Rutland Plastics services include the manufacture of assembly jigs and Quality Tel: 01572 723476 Control gauges and checking fixtures to aid your production process. Fax: 01572 757700 Email: [email protected] www.plasticprototypes.co.uk Q6391 MD 596423 EMS 517192 Innovation in injection moulding Complex Prototypes Prototypes can be printed as a complete item or made up of a Working Prototypes number of individually printed components. Surfaces on all axis have a smooth finish and any print, branding or The high resolution plastic prototypes printed by the Connex350 are as close barcodes are clearly defined. as you can get to the final manufactured product. Smooth surfaces, fine Innovative Options details and moving parts enable form, fit and function to be accurately tested. Models are tough enough to withstand machining or drilling and designers At Rutland Plastics we harness the multi-material capability of our can add finishing touches such as paint or chrome plate. in-house Objet Connex350™ 3D printer to create finely detailed Wall sections from a minimum of 0.6mm are possible with accuracy of parts functional rapid prototypes. These high quality plastic models can of 0.1mm – 0.3mm. The maximum build size of any part is 342mm x 342mm withstand rigorous product testing. This gives you confidence in the x 200mm. Larger prototypes are possible by joining two or more models. final design before investing in an injection mould tool. As well as rapid prototypes; assembly jigs, QC gauges and checking fixtures can be manufactured using this process. Applications Durable end use parts Test your design even if it is complex or made from different materials. All materials are REACH compliant. Over-moulding and two-shot injection moulding prototypes Get an accurate feel and explore the functionality of parts. Texture and print simulation Apply visual effects such as text and images without additional processes. Material Possibilities Transparent parts An ability to combine two different prototyping materials in varying proportions Transparent parts can be produced either individually or allows us to economically create realistic prototypes or assemblies that are as part of an assembly. manufactured from a mixture of materials. The resulting composite materials Translucent parts have specific values that simulate polypropylene, ABS, transparent (similar to Print translucent models showing internal details. acrylic), high temperature (thermal resistance up to 90ºC with high impact) and a wide range of rubber-like materials from shore 40A to 95A. Seals and gaskets Incorporate seals into the prototype in a single build. • Eliminate the need to design, print and glue separate parts together • Print different parts in different materials at the same time Living hinges To find out how Rutland Plastics can help you call 01572 723476 • Combine rigid, flexible, transparent materials to simulate polymer grades Create parts that include a living hinge able to withstand or visit www.plasticprototypes.co.uk • Combine black and white materials to create a range of grey scales repeated flexing..