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Bore Sizes from 32 – 250 Mm Air Cylinders HP Series

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Catalog No. C13103B ® Air Cylinders HP Series Bore Sizes from 32 – 250 mm HP Series Air Cylinders Introduction Non-lube Operation DADCO HP Cylinders are manufactured to exacting ® standards and are prelubed at assembly with a high DADCO’s HP Series Air Cylinders meet or exceed quality, non-dissipating, pneumatic cylinder lubricant to most worldwide standards. These products comply eliminate the need for further lubricants during operation. with the North American Automotive Metric Standards Special low friction materials are employed to reduce (NAAMS), the International Standards Organization heat and wear. Each cylinder is fully tested to give long, (ISO 15552), and the German Automotive Standards trouble-free operation. When properly applied, field tests (Verband Deutscher Maschinen – und Anlagenbau have demonstrated that HP Series Air Cylinders often e.V. -- VDMA 24-562). operate for years without requiring service. If the product ever fails to perform to expectation, contact your DADCO DADCO’s air cylinders are quite versatile and, because service representative for assistance. of a wide array of options, can be supplied to conform to most individual metric cylinder customers’ requirements. Non-Rotating Option DADCO’s HP.N Non-Rotating Air Cylinders have all the The HP Series provides force from .27 kN to 49 kN features of DADCO’s standard air cylinders, while the (64 lb. to 9100 lb.). For more precise force information, piston square rod prevents rotation. DADCO offers the see cylinder pages 4 – 23. HP.N model in bore sizes from 32 mm to 100 mm with a variety of stroke lengths to meet customer requirements. HP.N.80.100.P.1.TO Two Post Lifters DADCO offers two post direct lifters utilizing the HP Series. These lifters deliver smooth, consistent, non-lube lifting. They are available in a variety of bore sizes and stroke lengths to accommodate different applications. For more information refer to Two Post Direct Lifter pages 30 – 3 1. Mount Options DADCO HP Series Air Cylinders feature steel bolt-on mounts that fully conform to NAAMS, ISO, and VDMA standards, and are available for each bore size, ranging from 32 – 250 mm. Mounts can be easily attached or removed in the field to accommodate different needs, such as changing the mount style or rotating the port location, without altering other features of the cylinder. Fittings DADCO offers BSPP fittings. A variety of push-in fittings are available for 32 mm – 125 mm bore cylinders. BSPP Delivery and NPT adapters are available for all bore sizes. For DADCO’s modern 13,150 m² main production facility, more detailed fitting information, see page 26. as well as satellite facilities, provide worldwide support. Products are available both directly and through a Position Sensing Capability network of distributors. The HP Series Air Cylinders can be prepped to accommodate most popular types of sensors. A variety CAD Templates On-line of switches can be installed upon customer specification, DADCO’s entire product line is available on-line in solid including magnetic reed switches and proximity switches. models and 2D CAD formats. For more information, visit See page 29 for more information. our website, www.dadco.net, or contact DADCO. 2 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net ® HP Series Features Air Cylinders Tie Rod Nuts Adjustable Cushioning Corrosion Resistant Tube DADCO’s long, multi-purpose tie rod nuts Every HP Series Cylinder Non-corrosive, high strength, clear feature a full length internal thread below is equipped with adjustable anodized aluminum tubing is supplied the allen key slot. One end secures the cushion control at each end as standard on the DADCO HP tie rods while the other end accepts bolts as standard. Cylinder. Chrome plated steel tubing for attaching mounts to the cylinder. In is optionally available. addition, the large flange diameter of the tie rod nuts provides an excellent Precision Cast Heads mounting surface. DADCO’s HP Series Cylinder heads are precision Multiple Port Capability Rod Seal and Wiper Ring die cast and contain several The HP series has BSPP ports as The HP Cylinder’s highly built-in features. standard, NPT ports are optional. The effective rod seal/wiper ring HP Series Air Cylinders can also be combination retains lubricant, ordered with multiple ports. seals air pressure, and wipes the rod free of contaminants. Piston Rod Construction All standard piston rods are produced from alloy steel with a smooth finish and hard chrome plating to resist wear, optionally available in alternative finishes. Contact DADCO for more information. Long Life Piston Seals Rolled Threads High quality block vee piston Built-in Lubrication System All piston rod end threads Rod bushing provides seals are used on all bore sizes through M27 are rolled to continual lubrication and for superior performance. ensure maximum durability. minimizes bearing, seal and A female rod end model rod wear. Durable Piston and special rod end stud Dampening and Tube Seal DADCO’s three piece (ISO 12.9) optionally can The inner face of each head piston is constructed be provided. is covered by a polyurethane out of non-corrosive, bumper which counters impact high strength, anodized wear, prevents spalling, and aluminum with plastic reduces noise from piston-to- cushion spears. Cushion Seals head contact. The bumpers A floating cushion seal engages each cushion also act to retain the cushion spear as it enters the head, thereby completely seals and provide a positive sealing off the main exhaust orifice. The trapped tube-to-head seal, superior to air is metered past the cushion regulating screw, o-rings, which can cut or pinch. providing a highly repeatable deceleration effect. The cushion seal also operates in place of a cushion ball check so that, even at low pressure, it opens to allow full air flow through the main orifice to facilitate immediate, unrestricted piston movement. 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net 3 ® HP Series Air Cylinders ø32 Air Cylinder 33 33 6 17 13 4 5 M6 4 1 ø12 Port ø30 ø30 4 2 M10 x 1.25 10 3 20 16 32.5 22 L 26 48 HP.Z = Standard Model Rod Options M8 x 1.25 10 M8 x 1.25 ø12 15 15 26 26 10 HP.W = Female Rod End Model HP.N = Non-Rotating Model Piston rod with a female thread. DADCO offers rod Square piston rod with female thread prevents rotation. DADCO offers end studs to convert the female thread to the standard rod end studs to convert the female thread to the standard male rod end. male rod end. See page 27. See page 27. HP.N standard stroke lengths available up to 200 mm. Contact DADCO for more information. HP.100 Part No. Stroke L ForceHP. Charts32 Force Chart (mm) 5.00 1100 HP._.32.25 25 119 0.50 120 4.50 1000 110 0.45 900 HP._.32.50 50 144 100 4.00 0.40 800 HP._.32.80 80 174 90 3.50 700 HP._.32.100 100 194 0.35 80 3.00 600 HP._.32.125 125 219 0.30 70 PUSH PUSH 2.50 PULL 500 FORCE (lb.) PULL FORCE (kN) PUSH 60 PUSH 0.25 HP._.32.160 160 254 PULL 50 PULL 2.00 400 40 50 60 70 80 90 HP._.32.200 200 294 0.20 40 33.5 44.5 55.5 6 33.5 44.5 55.5 6 40 50 60 70 80 90 HP._.32.250 250 344 PRESSURE (bar) PRESSURE (psi) Contact DADCO for special stroke lengths. PUSH Force: P(bar) = HPF(kN).40 ÷ 0.080 F(kN) = P(bar) x 0.080 NOTE: HP.40 Force Chart HP.125 HP.125 Force Chart P(psi) = F(lb.) ÷ 1.25 F(lb.) = P(psi) x 1.25 A cylinder’s theoretical force 0.80 180 should be 50 - 100% greater 8.00 1800 PULL Force: P(bar) = F(kN) ÷ 0.069 F(kN) = P(bar) x 0.069 than the force required. P(psi) = F(lb.) ÷ 1.07 F(lb.) = P(psi)160 x 1.07 0.70 7.00 1600 140 1400 0.60 6.00 120 1200 Ordering Example: 0.50 5.00 HP. Z. 32. 100. G. 1. TO 100 1000 Series PUSH PUSH 0.40 Mount Option80 (TO-T8) 4.00 PUSH PUSH PULL PULL 800 Rod Option TO = Basic Mount. PULL PULL Z = Standard Model, N = Non-Rotating Model, 0.30 60 3.00 600 33.5 44.5 55.5 When6 not specified40 50 default60 is TO. 70 Mount 80ordered90 33.5 44.5 55.5 6 40 50 60 70 80 90 W = Female Rod End Model. with cylinder will be attached at the factory. When not specified, default is HP.Z Mount Only Example: 32T1 Bore HP.50 Port Location (1-4) HP.50 Force Chart HP.160 Force Chart HP.160 Stroke Length 1.20 Standard300 = 1. Port Style 1.10 When not275 specified, default is 1. Refer to page 32 12.50 2900 G = 1/8 BSPP, P = 1/8 NPT 1.00 for information250 on proper orientation. 11.50 2700 0.90 225 2500 4 1.734.207.1100 • 800.DADCO.USA • fax 1.734.207.2222 • www.dadco.net 10.50 0.80 200 2300 ® 9.50 0.70 175 2100 1900 0.60 150 8.50 PUSH PUSH 1700 0.50 125 PULL 7.50 PULL PUSH 1500 PUSH 0.40 100 6.50 PULL PULL 33.5 44.5 55.5 6 40 50 60 70 80 90 1300 5.50 1100 3 3.5 4 4.555.5 6 40 50 60 70 80 90 HP.63 HP.63 Force Chart HP.200 HP.200 Force Chart 1.95 450 19.00 4500 1.75 400 17.00 4000 1.55 350 3500 15.00 1.35 300 3000 13.00 1.15 250 2500 PUSH PUSH PUSH PUSH 0.95 200 11.00 2000 PULL PULL PULL PULL 0.75 150 9.00 1500 33.5 44.5 55.5 6 40 50 60 70 80 90 33.5 44.5 55.5 6 40 50 60 70 80 90 HP.80 HP.80 Force Chart HP.250 HP.250 Force Chart 3.25 750 30.00 7000 3.00 6500 650 28.00 6000 2.75 26.00 5500 2.50 550 24.00 2.25 5000 22.00 4500 2.00 450 20.00 4000 1.75 PUSH 350 PUSH 18.00 PUSH 3500 PUSH 1.50 PULL PULL 16.00 PULL 3000 PULL 1.25 250 14.00 2500 33.5 44.5 55.5 6 40 50 60 70 80 90 33.5 44.5 55.5 6 40 50 60 70 80 90 HP Series ø32 Mounts Air Cylinders T1 Foot Mount Conforms to NAAMS, T2 Rectangular Flange and meets or exceeds Part No.
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