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Service Manual TM Contents ® Parts Manual 1 FRAME ASSEMBLY WEIGHT ASSISTED 2 LINKAGE ASSEMBLY 3 HANDLE BAR ASSEMBLY CHIN-UP/DIP 4 BELT & PULLEY ASSEMBLY 5 WEIGHT STACK ASSEMBLY 6 PARTS LIST SERVICE Maintenance Manual MANUAL Follows page 6 REVISED: January 15, 1999 See last pages of this manual for 2ST Floor Plan Kit and 2ST Strength Circuit SERIAL NO.'S Exercise Order Diagram. TM ______________ through PARTS AND SERVICE 709 Powerhouse Road • Independence, Virginia 24348 ______________ 800-235-2233 • Fax: 540-773-2298 5 19 79 1 22 24 25 9 6 7 23 K 2 3 4 19-4944 TM ® Weight Assisted Chin-Up/Dip FRAME ASSEMBLY 18 76 18 67 60 49 52 48 53 18 49 52 48 18 18 67 60 76 2 18 10 3 56 11 54 13 12 54 10 13 12 54 11 54 54 13 12 1 55 59 54 13 12 55 59 50 46 57 45 52 49 18 49 52 45 18 58 18 18 52 52 20 45 52 52 47 45 49 47 78 4 45 52 1 TM ® Weight Assisted Chin-Up/Dip LINKAGE ASSEMBLY 14 28 32 9 16 34 15 16 3516 43 34 15 35 76 36 15 32 28 8 67 36 21 61 71 70 7 6 28 32 35 36 35 32 28 36 2 TM ® Weight Assisted Chin-Up/Dip HANDLE BAR ASSEMBLY 5 41 41 29 33 29 31 30 42 37 31 39 30 38 30 39 42 30 68 73 64 62 68 74 75 3 TM ® Weight Assisted Chin-Up/Dip BELT & PULLEY ASSEMBLY 76 67 60 67 60 76 77 75 65 63 72 70 67 61 71 76 80 65 63 72 4 WEIGHT ASSISTED CHIN-DIP WEIGHT STACK USE CAUTION WHEN WORKING WITH WEIGHT REF# PART# DESCRIPTION STACK ! WS06 220 lb. WEIGHT STACK (20-220) A............01-1185......BOLT HH5 3/8 X 3 1/2 BLACK F B............03-1035......3/8 NUT NTE BLACK C ...........04-5070......RUBBER WASHER 3/4 X 1 1/2 X 1/2 F D ...........05-4020......BUSHING PLASTIC (WTS.) J M E............05-4035......TOP WEIGHT BUSHING R F............06-8150......SNAP RING 5100-125 EXTERNAL G ...........07-4000......BEARING PLASTIC .376 ID X 3/8 L 6L6-F TYPE 5 M H ...........07-8296......PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH G I.............08-5015......SPACER NYLON (WACD) 7/16 OD X 25/64 X 31/32 J ............09-6135......ROLLER BOLT WEIGHT STACK PIN B K............12-1024......DECAL WARNING 3" L............12-1282......WEIGHT STACK DECAL 20-310 lbs & kgs M...........17-1550......GUIDE ROD 65 13/16 L N ...........17-2060......WEIGHT BOTTOM 1 X 3 10LB O O ...........17-2070......WEIGHT TOP 2 X 3 20LB P............17-4115......WEIGHT STACK PIN 24 HOLE, 25 1/4 (powder paint) Q ...........19-1340......PLATE WT. SUPPORT BOTTOM A E R ...........06-2005......CHAIN LINK #100 CONNECTING LINK P I E D D H N L C Q 09-27-99 5 WEIGHT ASSISTED CHIN-DIP REF# PART# DESCRIPTION 56..........09-4040......RUBBER BUMPER 3/4 ID REF# PART# DESCRIPTION 57..........09-5010......RUBBER DOCK BUMPER 58..........09-5030......ROUND FOOTPADS WL25 WELDMENT KIT WEIGHT ASSIST CHIN DIP 59..........09-5035......RECTANGULAR FOOTPADS 1............BF15...........BACKFRAME ASSEMBLY 2............BSF27 ........STEP FRAME ASSEMBLY BLT24 BELT & PULLEY KIT WEIGHT ASSIST CHIN DIP 3............BSF28 ........STEP FRAME ASSEMBLY 60..........01-2180......BOLT HH5 5/8 X 1 1/2 BLACK 4............CM34..........CROSSMEMBER ASSEMBLY 61..........01-2185......BOLT HH5 5/8 X 2 1/2 BLACK 5............HB30 ..........HANDLEBAR ASSEMBLY 62..........01-3060......BOLT SH 1/2 X 1 1/2 6............LK17...........LINKAGE ASSEMBLY 63..........01-4030......BOLT BLACK 1/4-20 X 1 WHIZ FLANGE 7............LK18...........LINKAGE ASSEMBLY 64..........04-1035......3/8 NUT NTE 8............LK530.........LINKAGE ASSEMBLY 65..........03-4290......NUT BLACK 1/4-20 WHIZ FLANGE 9............MA66..........MOVEMENT ARM ASSEMBLY 66..........04-5213......3/8 INT LOC WASHER 67..........04-5215......5/8 INT LOC WASHER BLACK UPH22 UPHOLSTERY KIT WEIGHT ASSIST CHIN DIP 68..........05-1030......BRASS BUSHING FLANGE 1/2 X 3/4 X 1/2 10..........14-6321......FOOTPAD LEFT WACD 69..........06-2005......LINK CONNECTING #100 W/COTTER PINS 11..........14-6322......FOOTPAD RIGHT WACD 70..........06-5045......NYLON BELT ROLLER 12..........01-1121......BOLT HH5 3/8 X 2 BLACK 71..........07-5072......ANTI-JUMP PIN SPACER 13..........04-5213......3/8 INT LOC WASHER BLACK 72..........07-8982......END STRAP CLAMP 1/4 X 1 1/4 X 2 14..........14-6323......KNEE PAD WACD 73..........07-9040......PLATE ANCHOR SIDE 1/4 X 1 X 2 1/4 L (DRILLED) 15..........02-9220......BOLT HH5 3/8 X 1 1/4 BLACK 74..........07-9050......PLATE ANCHOR SIDE 1/4 X 1 X 2 1/4 L (TAPPED) 16..........04-5213......3/8 INT LOC WASHER BLACK 75..........08-1120......PLASTIC SPACER 1/2 X 1 1/8 SH52 SHIELD KIT WEIGHT ASSIST CHIN DIP 76..........09-8330......PULLEY NYLON 4" 17..........03-4040......NUT INSERT 1/4-20 X 5/8" 77..........24-6030......BELT KEVLAR 104" 18..........03-4060......NUT CLIP 1/4-20 IN01 INSPECTION KIT 19..........12-1026......KEEP HANDS AWAY 78..........12-1080......INSPECTION STICKER DECAL 20..........12-1106......DECAL "DO NOT DISENGAGE WEIGHTS" 79..........12-1088......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long 21..........12-1107......DECAL WARNING NWACD 80..........19-1291......DECAL SERIAL # BAR CODE 22..........12-2794......PLACARD NWACD 81..........40-7167......BAG 50 X 46 X 86 X .002 THICK 23..........14-1971......SHIELD WACD LEFT SIDE 24..........14-1972......SHIELD WACD RIGHT SIDE 25..........14-1973......SHIELD WACD INNER 26..........19-4944......PARTS DIAGRAM WAC 27..........02-4070......SHIELD SCREWS MV13 MOVEMENT ARM KIT WEIGHT ASSIST CHIN DIP 28..........01-2180......BOLT HH5 5/8 X 1 1/2 BLACK 29..........01-3250......BOLT SH 3/4 X 2 1/4 30..........02-4170......10-32 X 1/8 SET SCREW 31..........02-4147......ALLEN BUTTON HD 1/2-20 X 2 FINE THREAD 32..........04-5215......5/8 INT LOC WASHER BLACK 33..........05-1070......BRASS BUSHING FLANGE 3/4 X 1 X 3/4 34..........06-8220......SNAP RING EXT. INVERTED 3/4" P/N 5108-75 35..........06-8260......SNAP RING 1 3/8" INV. EXT. 5008-137 36..........07-1060......BEAR ROLLER, 5/8" CARTER .625 X 1.375 X .750 37..........07-9030......CHIN-UP BAR 38..........09-1145......GRIP FOAM .938" X 21" OPEN END 39..........09-1135......GRIP FOAM .938" X 12" OPEN END 40..........09-3073......9/16 BLACK HOLE PLUG 41..........09-4080......RUBBER BUMPER 1" OD X 1/4" THICK 42..........09-8051......GRIP CAP 1 1/8 I.D. 43..........09-8320......BUSHING STOP BUMPER (NYLON) 1" DIA X 3" FR21 FRAME KIT WEIGHT ASSIST CHIN DIP 44..........01-1261......BOLT HH5 1/2 X 1 45..........01-1261......BOLT HH5 1/2 X 1 BLACK 46..........01-1560......BOLT HH5 1/2 X 1 3/4 47..........01-1321......BOLT HH5 1/2 X 2 1/2 48..........01-1351......BOLT HH5 1/2 X 3 1/4 49..........03-1055......1/2 NUT NTE 50..........04-5207......1/2 FLAT WASHER SAE 51..........04-5214......1/2 INT LOC WASHER 52..........04-5214......1/2 INT LOC WASHER BLACK 53..........09-1120......GRIP 1 1/4 X 14 1/2 DIP BAR 54..........09-2020......PLUG FRAME 1 1/2 SQ 55..........09-2070......PLUG FRAME 2 SQ 6 ™ TM Kevlar Belt Adjustment ® Instructions Warranty Information Belts require tightening when a lack of resistance and Nautilus® Variable Resistance Warranty Limited uneven feel is noticed at the beginning of an exercise. USE Warranty Terms & General Specifications CAUTION AROUND THE WEIGHT STACK WHEN TIGHTENING KEVLAR™ BELTS. Nautilus warrants only to the original purchaser that Nautilus® exercise equipment from the To adjust belt: manufacturer is free from defects in material and workmanship under normal use and service. Our 1. Remove the Shielding. obligation under this warranty shall be limited to the 2. Remove the Tethered Weight-Pin from weight stack hole. repair or exchange at our plant (a) of any part or parts See Figure 3. of the structural frame, moving weldments or weight 3. Lift top weight using the appropriate lifting mechanism stacks which may thus prove defective under normal - in most cases the moving arms for exercising. use and service for the lifetime of the product from 4. While top weight is suspended, insert a shim between delivery to the original purchaser; (b) of any moving the first and second weight (two quarters will suffice). part or parts not otherwise disclosed within this 5. Release top weight so the first stack is resting on the warranty which thus may prove defective under shim. normal use and service within one (1) year from 6. Loosen the two bolts at the end of the belt and pull delivery to the original purchaser; and (c) of any through excess belting until tight. upholstery, pads, grips or tethered weight pin 7. Tighten belt bolts and lift top weight to remove the shim. connectors which thus may prove defective under 8. Lower the mechanism to rest on the weight stack. normal use and service within 120 days from delivery to the original purchaser. This warranty only applies 9. If belt is still loose, repeat this procedure until there is no looseness at the beginning of an exercise. to those parts that our own examination discloses to our satisfaction to be thus defective.
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