WORKSHOP & FACILITIES
Turbine Shop & Facility
STEAM 1. Changwon HQ Factory (Korea) TURBINE 2. Plzeň Factory (Czech Republic)
Copyright by Doosan Heavy Industries & Construction Co., Ltd. All Rights Reserved. WORKSHOP & FACILITIES TURBINE | CHANGWON HQ FACTORY (KOREA) DOOSAN POWER SERVICES
1.1 Manufacturing Shop Overview – Steam Turbine
Handling Equipment ∙ Overhead cranes (Max. 650 tons)
Machines ∙ CNC plano miller (X22,000 x Y7,800 x Z4,500 x 450 tons) ∙ CNC horizontal boring M/C (X20,000 x Y6,000 x Z1,500 x 400 tons) ∙ CNC vertical boring M/C (D7,500 x Z6,800 x 350 tons) ∙ CNC horizontal lathe (D5,000 x L18,000 x 320 tons)
Special Machine ∙ High-speed balancing M/C (D6,000 x L22,000 x 8,000rpm x 320 tons)
1.1 Manufacturing Shop Overview – Gas Turbine WORKSHOP & FACILITIES TURBINE | CHANGWON HQ FACTORY (KOREA) DOOSAN POWER SERVICES
1.1 Manufacturing Shop Overview – Fabrication
1st Fabrication Shop 2nd Fabrication Shop
Handling Equipment Handling Equipment ∙ Overhead cranes (Max. 150 tons) ∙ Overhead cranes (Max. 150 tons)
Machine Welding Equipment ∙ Roll bending M/C (T100mm x W3.6m) ∙ SAW welding machine & 50-ton positioner
Welding Equipment ∙ Strip cladding M/C (SAW) ∙ Rotor inlay welding M/C (L8,100 x 30 tons) WORKSHOP & FACILITIES TURBINE | CHANGWON HQ FACTORY (KOREA) DOOSAN POWER SERVICES
1.2 Manufacturing Facility List
Category Facility Name Quantity Max. Capacity (mm)
Steam turbine test facilities 1 - 62" (LSB)
Generator test facilities 1 - 1,450Mw Test Facilities
Gas turbine test facilities 1 - 300Mw ST Test Facilities
High-speed balancing machine 1 L'22,000 x D'6,000 x 200 tons
Plano miller (PM) 12 L'22,200 x W'7,800 x H'4,500 x 500 tons
Horizontal boring machine (HBM) 13 L'20,000 x H'6,000 x 400 tons Steam Turbine Vertical boring machine (VBM) 21 D'7,500 x H'6,800 x 400 tons Balancing Machine
Horizontal lathe (HL) 5 L'18,000 x D'5,000 x 320 tons
Slotting machine 2 L'18,000 x H'5,800 x 200 tons
Stator frame milling machine 2 H'11,000 x D'3,200 Generator Taping machine 2 L'14,900 x 250 Rpm Slotting Machine Compound equipment 2 L'9,800 x D'3,500
Broaching machine 1 H'3,000 x D'2,300 x 15 tons
Gas Turbine Curvic machine 1 D'2,300 x H'1,000 x 15 tons
High-speed mill machine 2 L'3,000 x W'762 x H'1,500 Broaching Machine WORKSHOP & FACILITIES TURBINE | CHANGWON HQ FACTORY (KOREA) DOOSAN POWER SERVICES
1.3 Manufacturing Product
Doosan’s TG manufacturing can make all components of turbines and generators
Valve Diaphragm Blade Generator
LP Turbine
IP Turbine
HP Turbine
HP Casing Rotor LP Casing Exciter WORKSHOP & FACILITIES TURBINE | CHANGWON HQ FACTORY (KOREA) DOOSAN POWER SERVICES
Test Facility – High Speed Balancing Shop
Reducing the vibration of rotors and checking the product reliability during over-speed test
Facility Specifications
∙ Work piece load: Max. 320 tons ∙ Work piece diameter: Max. 6,000mm ∙ Work piece length: Max. 22,000mm ∙ Operating speed: Max. 8,500rpm ∙ Drive power: 9.2MW motor ∙ Transporter: Max. 400 tons WORKSHOP & FACILITIES TURBINE | CHANGWON HQ FACTORY (KOREA) DOOSAN POWER SERVICES
Test Facility – Feedwater Pump Turbine Test Building
Conducting mechanical and electrical tests for feedwater pump turbines (rated and over-speed running test)
Composition of Equipment (in Test Facility)
∙ Lube oil system ∙ Steam input system (boiler) ∙ Cooling water system ∙ Vacuum pump ∙ Condenser