MGB Supercharger System Installation Instructions for 1975 to 1980 PART # 150-070
Total Page:16
File Type:pdf, Size:1020Kb
Load more
Recommended publications
-
Spark Plug Condition Chart
Spark Plug Condition Chart Normal Mechanical Damage Oil Fouled May be caused by a foreign object that Too much oil is entering the combustion has accidentally entered the combus- Combustion deposits are slight chamber. This is often caused by piston tion chamber. When this condition is and not heavy enough to cause rings or cylinder walls that are badly discovered, check the other cylinders to any detrimental effect on engine worn. Oil may also be pulled into the prevent a recurrence, since it is possi- performance. Note the brown to chamber because of excessive clear- ble for a small object to "travel" from greyish tan color, and minimal ance in the valve stem guides. If the one cylinder to another where a large amount of electrode erosion which PCV valve is plugged or inoperative it degree of valve overlap exists. This clearly indicates the plug is in the can cause a build-up of crankcase pres- condition may also be due to improper correct heat range and has been sure which can force oil and oil vapors reach spark plugs that permit the piston operating in a "healthy" engine. past the rings and valve guides into the to touch or collide with the firing end. combustion chamber. Overheated Insulator Glazing Pre-Ignition A clean, white insulator firing tip and/or excessive electrode ero- Usually one or a combination of several sion indicates this spark plug con- Glazing appears as a yellowish, var- dition. This is often caused by over engine operating conditions are the nish-like color. This condition indicates prime causes of pre-ignition. -
Executive Order D-425-50 Toyota Racing Development
State of California AIR RESOURCES BOARD EXECUTIVE ORDER D—425—50 Relating to Exemptions Under Section 27156 of the California Vehicle Code Toyota Racing Development TRD Supercharger System Pursuant to the authority vested in the Air Resources Board by Section 27156 of the Vehicle Code; and Pursuant to the authority vested in the undersigned by Section 39515 and Section 39516 of the Health and Safety Code and Executive Order G—14—012; IT IS ORDERED AND RESOLVED: That the installation of the TRD Supercharger System, manufactured and marketed by Toyota Racing Development, 19001 South Western Avenue, Torrance, California, has been found not to reduce the effectiveness of the applicable vehicle pollution control systems and, therefore, is exempt from the prohibitions of Section 27156 of the Vehicle Code for the following Toyota truck applications: Part No. Model Year Engine Disp. Model PTR29—34070 2007 to 2013 5.7L (3UR—FE) Tundra PTR29—00140 2014 to 2015 5.7L (3UR—FE) Tundra PTR29—34070 2008 to 2013 5.7L (3UR—FE) Sequoia PTR29—00140 2014 to 2015 5.7L (3UR—FE) Sequoia PTR29—60140 2008 to 2015 5.7L (3UR—FE) Land Cruiser/LX570 PTR29—35090 2005 to 2015 4.0L (1GR—FE) Tacoma PTR29—35090 2007 to 2009 4.0L (1GR—FE) FJ Cruiser PTR29—35090 2003 to 2009 4.0L (1GR—FE) 4—Runner PTR29—00130 2010 to 2014 4.0L (1GR—FE) FJ Cruiser PTR29—00130 2010 to 2015 4.0L (1GR—FE) 4—Runner The 5.7L Supercharger System includes a Magnuson supercharger (rated at a maximum boost of 8.5 psi.) with a 2.45 inch diameter supercharger pulley and the stock crankshaft pulley, high flow injectors to replace the stock injectors, a new ECU calibration, intercooler, intake manifold, an air bypass valve, and a new replacement fuel pump which is located in the fuel tank. -
Installation Instructions SUPERCHARGER ‘90-’93 Mazda Miata Part# 999-000, 999-005, 999-010, 999-015
Installation Instructions SUPERCHARGER ‘90-’93 Mazda Miata Part# 999-000, 999-005, 999-010, 999-015 440 Rutherford St. P.O. Box 847 Goleta, CA 93117 1-888-888-4079 • FAX 805-692-2523 • www.jacksonracing.com INSTALLATION TIME IN AS LITTLE AS 4 HOURS regularly (every 3000 miles or so), you should FOR EXPERIENCED MECHANICS, AROUND 5 have no trouble. If in doubt, check your engine’s TO 6 HOURS FOR “OCCASIONAL” MECHAN- compression. You should have at least 135psi of ICS. compression in each cylinder with no more than a 10% variance between any two cylinders or with a TOOLS REQUIRED: 3/8” Drive Socket set w/ 10% increase in any cylinder after a tablespoon of 17mm, 14mm, 13mm, 12mm, 10mm & 8mm sock- oil is poured in. Your cooling system should be up ets; Deep sockets (14mm or 9/16”, 10mm): to par (50/50 mix of water and new coolant). Phillips and Standard screwdriver, 10mm, 12mm, Basically, if you have a good engine, it will be very and 17mm open end wrench; 5mm Allen wrench happy with this supercharger. with a 3/8” drive; paper clip; a box to store your OLD PARTS in. A 1/4” drive socket set will be use- BEFORE INSTALLING THIS SYSTEM: ful with some of the tight working areas. A timing A. Drive your fuel tank empty and refill with 92 light will be needed to set the ignition timing. Octane major brand gasoline. If you can only find 91 Octane, see step #3 under “Adjustments” at the A NOTE ON ADDING A SUPERCHARGER TO end of these instructions. -
MGA Supercharger System Installation Instructions for 1955 to 1962 MGA
MGA Supercharger System Installation Instructions For 1955 to 1962 MGA PART # 150-040 440 Rutherford St. P.O. Box 847 Goleta, CA 93117 1-800-667-7872 • FAX 805-692-2525 • www.mossmotors.com Please read and understand these valve between the barbed fitting and the instructions completely before you brake booster (closer to the booster) with begin the installation. the check valve arrow pointing toward the supercharger manifold. A few notes before you begin: Hose clamps: Re-use hose clamps, or Engine condition - Your car should have purchase new ones where necessary. Use a fresh tune up, including new spark plug new hose clamps on all fuel connections. wires, points, and a new distributor cap and rotor. Spark plugs are included in the If you have installed vacuum boosted supercharger system. brakes - you MUST install a check valve (Moss Part # 150-071) in the vacuum How superchargers work — line. This will prevent pressurized air from Superchargers compress the air/fuel mix- reaching the brake booster system and ture, filling cylinders with a greater charge damaging it. To install, remove the larger than when normally aspirated. Normally of the 3 plugs in the back of the super- aspirated engines produce vacuum, read charger manifold and install a barbed in inches of mercury, superchargers and fitting using teflon tape on the threads. turbochargers produce boost, read in posi- Using 3/8 in vacuum line, install the check tive pounds per square inch. 150-040 -1- Revised 1/11 Installation Instructions Boost capacity is determined by supercharger rod, jet, and slide have been altered to run prop- RPM which is, of course, affected by pulley size erly and safely on a wide range of supercharged, (the smaller the supercharger pulley, the faster unmodified engines. -
2004-01-2977 IC Engine Retard Ignition Timing Limit Detection and Control Using In-Cylinder Ionization Signal
Downloaded from SAE International by Brought To You Michigan State Univ, Thursday, April 02, 2015 SAE TECHNICAL PAPER SERIES 2004-01-2977 IC Engine Retard Ignition Timing Limit Detection and Control using In-Cylinder Ionization Signal Ibrahim Haskara, Guoming G. Zhu and Jim Winkelman Visteon Corporation Reprinted From: SI Engine Experiment and Modeling (SP-1901) Powertrain & Fluid Systems Conference and Exhibition Tampa, Florida USA October 25-28, 2004 400 Commonwealth Drive, Warrendale, PA 15096-0001 U.S.A. Tel: (724) 776-4841 Fax: (724) 776-5760 Web: www.sae.org Downloaded from SAE International by Brought To You Michigan State Univ, Thursday, April 02, 2015 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. For permission and licensing requests contact: SAE Permissions 400 Commonwealth Drive Warrendale, PA 15096-0001-USA Email: [email protected] Fax: 724-772-4891 Tel: 724-772-4028 For multiple print copies contact: SAE Customer Service Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-1615 Email: [email protected] ISBN 0-7680-1523-5 Copyright © 2004 SAE International Positions and opinions advanced in this paper are those of the author(s) and not necessarily those of SAE. The author is solely responsible for the content of the paper. A process is available by which discussions will be printed with the paper if it is published in SAE Transactions. -
High Efficiency VCR Engine with Variable Valve Actuation and New Supercharging Technology
AMR 2015 NETL/DOE Award No. DE-EE0005981 High Efficiency VCR Engine with Variable Valve Actuation and new Supercharging Technology June 12, 2015 Charles Mendler, ENVERA PD/PI David Yee, EATON Program Manager, PI, Supercharging Scott Brownell, EATON PI, Valvetrain This presentation does not contain any proprietary, confidential, or otherwise restricted information. ENVERA LLC Project ID Los Angeles, California ACE092 Tel. 415 381-0560 File 020408 2 Overview Timeline Barriers & Targets Vehicle-Technology Office Multi-Year Program Plan Start date1 April 11, 2013 End date2 December 31, 2017 Relevant Barriers from VT-Office Program Plan: Percent complete • Lack of effective engine controls to improve MPG Time 37% • Consumer appeal (MPG + Performance) Budget 33% Relevant Targets from VT-Office Program Plan: • Part-load brake thermal efficiency of 31% • Over 25% fuel economy improvement – SI Engines • (Future R&D: Enhanced alternative fuel capability) Budget Partners Total funding $ 2,784,127 Eaton Corporation Government $ 2,212,469 Contributing relevant advanced technology Contractor share $ 571,658 R&D as a cost-share partner Expenditure of Government funds Project Lead Year ending 12/31/14 $733,571 ENVERA LLC 1. Kick-off meeting 2. Includes no-cost time extension 3 Relevance Research and Development Focus Areas: Variable Compression Ratio (VCR) Approx. 8.5:1 to 18:1 Variable Valve Actuation (VVA) Atkinson cycle and Supercharging settings Advanced Supercharging High “launch” torque & low “stand-by” losses Systems integration Objectives 40% better mileage than V8 powered van or pickup truck without compromising performance. GMC Sierra 1500 baseline. Relevance to the VT-Office Program Plan: Advanced engine controls are being developed including VCR, VVA and boosting to attain high part-load brake thermal efficiency, and exceed VT-Office Program Plan mileage targets, while concurrently providing power and torque values needed for consumer appeal. -
Vortech Engineering Performance Engine Parts
® FAQ How tight should I tighten the Vortech superchrrger retrnng rolt? About 25-30 ft./bb ib buggebted for the retiiiiig bo/tt tt ib i/bo recommeided thit i bmi// imouit of b/ue Loctte be ipp/ied to the threidb prior to iibertig the bo/t ii the iiput bhif iid ipp/y i bmi// imouit of iit-beiie oi the iiput bhif iid key before iibti//iig the buperchirger pu//eyt Why should I use Vortech pulleys? Some ioi-Vortech pu//eyb ivii/ib/e do iot provide the precibioi ft iid bi/iice which ire ebbeiti/ for performiice iid duribi/ity iid ire therefore iot recommeidedt Never force or himmer oi the pu//ey or buperchirger bhift The pu//ey bhou/d bire/y b/ip over the bhif whei it ib 75-80 degreeb Ft The key to keywiy ft ib i/bo critci/, ib ib bi/iicet A/wiyb ube i bmi// of oi/ or greibe oi the bhift Stee/ pu//eyb miy rubt thembe/veb to the bhif if iot /ubricitedt Why would r Vortech superchrrger relt come of or werr unevenly? The propeibity for grooved be/tb to move over oie or more grooveb, or come of comp/ete/y, ib i/wiyb due to ii i/igimeit prob/emt Either btitci//y (the pu//eyb ire mibi/igied due to ii iibti//itoi or to/eriice prob/em) or dyiimici//y (the /oidiig or ui/oidiig of the bybtem), miii/y the mouitig p/ite ciubeb mibi/igimeit due to fex or movemeitt Mibi/igimeit cii i/bo be ciubed by over-tghteiiig (iid fii/iig) of the be/t which miy be detrimeiti/ to the pu//ey beiriigt Crn I run r cog drve system wth r Vortech superchrrger? The oi/y Vortech buperchirger debigiitoib thit miy be drivei with i cogged type be/t drive ire heivy duty mode/bt -
State of California AIR RESOURCES BOARD EXECUTIVE ORDER D-493
(Page 1 of 2) State of California AIR RESOURCES BOARD EXECUTIVE ORDER D-493 Relating to Exemptions Under Section 27156 of the Vehicle Code DOWNING/ATLANTA, INC. BMW SUPERCHARGER KIT Pursuant to the authority vested in the Air Resources Board by Section 27156 of the Vehicle Code; and Pursuant to the authority vested in the undersigned by Section 39515 and Section 39516 of the Health and Safety Code and Executive Order G-45-9; IT IS ORDERED AND RESOLVED: That the installation of the BMW Supercharger Kit, manufactured and marketed by Downing/Atlanta, Inc., 5096 Peachtree Road, Atlanta, Georgia 30341 has been ound not to reduce the effectiveness of the applicable vehicle pollution control system and, therefore, is exempt from the prohibitions of Section 27156 of the Vehicle Code for 1999 and older BMW vehicles equipped with a four cylinder fuel injected engine. The BMW Supercharger Kit includes the following main components: Eaton M-62 supercharger, intake manifold, fuel regulator, and an open element air cleaner. The stock air cleaner may also be retained. No changes are made to the stock ignition system. The kit includes a 3.7" diameter supercharger pulley and uses the stock crankshaft pulley. Maximum boost is limited to 7.5 psi. This Executive Order is valid provided that the installation instructions for the BMW Supercharger Kit will not recommend tuning the vehicle to specifications different from those of the vehicle manufacturer. This Executive Order shall not apply to any Downing/Atlanta, Inc. BMW Supercharger Kit advertised, offered for sale, or sold with or installed on, a motor vehicle prior to or concurrent with transfer to an ultimate purchaser. -
DYNO Testing)
TyrolSport UG Side Mount Intercooler - The new standard in upgraded Side Mount Intercoolers for 1.8T Golf/Jetta (DYNO Testing) The aftermarket for the 1.8T has been booming, as people come to realize the potential of this stout motor in a relatively light chassis. Up until now, the upgrade path for the stock intercooler has been to replace the stock Sidemount intercooler(SMIC) with a larger unit, or to scrap it altogether and go with a Front Mount unit(FMIC). It has been held as common knowledge that SMICs are inferior to FMICs in all performance applications. Regardless of turbo, horsepower, vehicle use, FMICs have trumped SMICs in popularity. Part of this due to the fact that all the big horsepower cars run FMICs. The other part seems to be that it is inconceivable to many that an SMIC can indeed perform equal to an FMIC. The goal of the TyrolSport UG SMIC was to combine the performance of an FMIC with the cost and easy packaging and installation of an SMIC. We spent the better part of a day today testing three intercoolers. The stock sidemount, The TyrolSport UG side mount(Known as the UG SMIC in the charts below), and a front mount. The aftermarket FMIC will not be named for many reasons. The TyrolSport UG SMIC mounts in the stock location, uses stock hoses, and requires minor trimming to fit. The UG SMIC uses a bar and plate Bell intercooler core. The Front Mount is a popular unit, and resides on many 1.8Ts. We will not reveal the manufacturer of the FMIC, as the purpose of this test was data acquisition; not marketing, sales, or slander. -
Carbureted Fuel Pressure Regulators TB
Aeromotive, Inc. Technical Bulletin #201 From: Aeromotive Technical Department Date: 12/8/14 Re: Carbureted Fuel Pressure Regulators, Vacuum and Boost Reference: Aeromotive Carbureted Bypass Regulators: Why and how to use vacuum and boost reference. All Aeromotive, Carburetor Bypass are designed to allow the regulated fuel pressure to be vacuum or boost referenced on a 1:1 ratio with PSI. The purpose of the boost reference feature is to ensure fuel pressure at the inlet of the needle-and-seat rises with boost, offsetting any air pressure opposing fuel flow at the outlet of the needle and seat, in the float bowl itself. For “blow through” carbureted engines, where air is pushed or “blown” through the carburetor from a turbo or centrifugal supercharger, the carburetor and float bowls are pressurized, along with the intake. Pressure enters the float bowls via the vent tubes. As boost pressure builds in the intake, it also builds in the bowls, offsetting the pressure working to push fuel in through the needle and seat. Rising boost can act to slow or even stop fuel from entering the bowl, allowing it to run empty. By connecting the boost reference port on the regulator to the hat or carburetor box, the regulator will raise fuel pressure 1:1 with boost pressure, offsetting the rising air pressure and ensuring fuel continues to fill the bowl and feed the engine. The boost reference line on a blow through engine should reference positive pressure only (that is boost), not vacuum, and be connected to the carburetor box or hat rather than the intake manifold. -
All About Intercooling
ALL ABOUT INTERCOOLING A COMPREHENSIVE GUIDE TO INTERCOOLING BY GEORGE SPEARS ALL ABOUT INTERCOOLING TABLE OF CONTENTS I. The Advantages of Intercooling II. Intercooler Basics A. What is an intercooler and what does it do? B. Vacuum furnace brazing C. C.A.B. III. Types of Assemblies and Construction of Intercoolers A. Bar and plate type B. Welded or extruded tube type IV. Air / Liquid Intercoolers V. Intercooler Efficiency or Effectiveness VI. Sizing the Intercooler and Engineering the System VII. Intercooler Performance and Testing VIII. Engine Fuel System IX. Intercooler Sizes and Fin Configuration for Special Purposes X. Oversized Intercoolers XI. Charge Air Cooling by Refrigeration XII. Water Injection XIII. Intercooler Thickness XIV. Welding Aluminum Intercooler Cores and Other Aluminum Components ALL ABOUT INTERCOOLING THE ADVANTAGES OF INTERCOOLING Intercooling a supercharged or turbocharged engine has several advantages. The first and most frequently considered advantage is increased air density with consequential increase in horsepower. As will be shown in this booklet, horsepower can be increased by as much as 18 % or more. Some of the other bene- fits of intercooling are in- creasing the detonation thresh- old. With a good intercooler you can generally run three to four ad- ditional lbs of boost with the same octane gasoline and ignition timing without ex- periencing detona- tion. An inter- cooler slightly reduces the thermal load across the en- gine. When the inlet valve closes, the charge air inside the cylinder can be as much as 175° F to 200° F cooler than a non-intercooled engine, depending on the effectiveness of the intercooler. -
Supercharger Kit Installation Instructions Triumph TR4 & TR4A PART# 150-138 440 Rutherford St
Supercharger Kit Installation Instructions Triumph TR4 & TR4A PART# 150-138 440 Rutherford St. Goleta, CA 93117 1-800-642-8295 • FAX 805-692-2525 • www.MossMotors.com Tools required: • TR4 Shop manual • Wire cutters, strippers and crimpers • Strap wrench • Side cutters (dikes) • Thread sealer or Teflon tape • 1/4", 3/8", & 1/2" ratchets • Masking tape • 3" and 6" extensions for above ratchets • Drill motor • Combination wrenches and sockets in the following sizes: • 1/4" drill bit • 7mm, 8mm, 10mm, 12mm, 13mm, 17mm • Phillips screwdrivers • 1/4", 5/16", 3/8", 7/16", 1/2", 9/16", 5/8", 11/16", • Flat-blade screwdrivers 3/4", 15/16", 1-1/8" • Torque wrench up to 65 ft-lbs • 9/16" swivel socket or universal joint • 3/16" Allen wrench • 13/16" spark plug socket • Hack saw or cut-off wheel Figures may vary from actual components. empty or by draining the fuel tank before beginning supercharger installation. Never smoke or work You must have a shop manual to complete this around open flames. install. These instructions focus on the installation of this supercharger system and not disassembly of If your car is + (positive) ground (earth), we will be the stock engine. Refer to the shop manual for more converting it to – (negative) ground (earth) during detail on disassembly or components having to do this install. You must follow the extra steps in the with a stock vehicle, i.e. torque specs, wiring, hose/ back of these instructions on how to rewire various cable routing, etc... Read and understand these components to work with – (negative) ground (earth).