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ZF Microcommand User Manual

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ZF Microcommand User Manual INSTALLATION, OPERATION AND TROUBLESHOOTING MM9110 - MICROCOMMANDER USER MANUAL MARINE PROPULSION SYSTEMS COPYRIGHT Released by After Sales dept. Data subject to change without notice. We decline all responsibility for the use of non-original components or accessories wich have not been tested and submitted for approval. =)UHVHUYHVDOOULJKWVUHJDUGLQJWKHVKRZQWHFKQLFDOLQIRUPDWLRQLQFOXGLQJWKHULJKWWRÀOHLQGXVWULDOSURSHUW\ULJKWDSSOLFD - tions and the industrial property rights resulting from these in Germany and abroad. © ZF Friedrichshafen AG, 2014. 2 EN 3340.758.008a - 2014-10 TABLE OF CONTENT Table of Contents SW15623.0P MicroCommander User Manual..................................................... 1 Table of Contents .................................................................................3 Preface ...............................................................................................15 Revision List .......................................................................................19 1 Introduction........................................................................................21 1.1 Basic Theory of Operation............................................................................................................... 21 1.2 System Features.............................................................................................................................. 21 2 Operation ...........................................................................................23 2.1 DC Power On................................................................................................................................... 23 2.2 Taking Command ............................................................................................................................ 23 2.3 Basic Operation............................................................................................................................... 24 2.4 Start Interlock.................................................................................................................................. 24 2.5 Station Transfer............................................................................................................................... 25 2.6 Proportional Pause.......................................................................................................................... 25 2.7 Warm-up Mode (Throttle Only Mode)............................................................................................. 26 2.8 High/Low Idle.................................................................................................................................. 27 2.9 One Lever Mode ............................................................................................................................. 28 2.10 Engine Synchronization................................................................................................................... 30 2.11 Control Systems’ Configurability..................................................................................................... 32 2.12 Audible Tones ................................................................................................................................. 34 2.13 Push Button Set Up......................................................................................................................... 35 2.14 Visual System Diagnostics, Set Up And Status Indication.............................................................. 35 2.15 Pluggable Connections ................................................................................................................... 35 2.16 Optional Features............................................................................................................................ 36 3 Plan The Installation...........................................................................37 3.1 System Requirements ..................................................................................................................... 37 3.2 Wire Harnesses............................................................................................................................... 38 3.3 Electric Cables ................................................................................................................................ 39 3.4 Tachometer Sensors (optional)....................................................................................................... 41 3.5 Installer Supplied Tools And Parts .................................................................................................. 41 3.6 DC Power Source............................................................................................................................ 42 4 Installation..........................................................................................45 4.1 Processor ........................................................................................................................................ 45 EN 3340.758.008a - 2014-10 3 TABLE OF CONTENT 4.2 Control Head(s) ............................................................................................................................... 45 4.3 Wire Harness Installation................................................................................................................ 45 4.4 Hard-Wired Cable ........................................................................................................................... 48 4.5 Engine Stop Switches ..................................................................................................................... 55 4.6 Push-Pull Cable Connections .......................................................................................................... 55 5 Set Up Procedures .............................................................................59 5.1 Processor Components Used In Set Up.......................................................................................... 59 5.2 Activating Set Up Mode .................................................................................................................. 62 5.3 Storing Values To Memory.............................................................................................................. 62 5.4 Function Codes and Values............................................................................................................. 62 5.5 System Programming and Adjustments.......................................................................................... 64 6 Dock Trials..........................................................................................75 6.1 Control Heads (Engines Stopped)................................................................................................... 75 6.2 Start Interlock (Engines Stopped)................................................................................................... 75 6.3 Basic Throttle Settings (Engines Stopped) ..................................................................................... 76 6.4 Servo Throttle Settings (Engines Stopped)..................................................................................... 77 6.5 Servo Checks (Engines Running) .................................................................................................... 78 6.6 Engine Stop Switches (Engines Running)....................................................................................... 79 6.7 Control Head Command Checks (Engines Running) ...................................................................... 79 6.8 (E5) Throttle Pause Following Shift (Engines Running) .................................................................. 79 7 Sea Trials............................................................................................81 7.1 Full Speed Setting ........................................................................................................................... 81 7.2 Proportional (Reversal) Pause - C2 ................................................................................................. 81 7.3 Proportional (Reversal) Pause Time - C3 ........................................................................................ 82 7.4 Synchronization Test....................................................................................................................... 84 F-226 9000 Series Sea Trial Report................................................................................... 85 8 Control Options ..................................................................................91 8.1 External Alarm Capability................................................................................................................ 91 8.2 Clutch Pressure Interlock................................................................................................................ 92 8.3 Station Expander (SE) ..................................................................................................................... 93 8.4 9001 Actuator Trolling Valve Control .............................................................................................. 94 9 Periodic Checks And Maintenance ....................................................95 9.1 Control Heads ................................................................................................................................. 95 9.2 Processor .......................................................................................................................................
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