Thermal Catalytic Treatment (Thermolysis): an Effective Process for the Removal of COD and Color from Industrial Wastewater

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Thermal Catalytic Treatment (Thermolysis): an Effective Process for the Removal of COD and Color from Industrial Wastewater Journal of Environmental Treatment Techniques 2020, Volume 8, Issue 2, Pages: 818-826 J. Environ. Treat. Tech. ISSN: 2309-1185 Journal weblink: http://www.jett.dormaj.com Thermal Catalytic Treatment (Thermolysis): An Effective Process for the Removal of COD and Color from Industrial Wastewater Mohit Nigam1, Sunil Rajoriya2*, Shraddha Rani Singh1, Pradeep Kumar3* 1Raja Balwant Singh Engineering Technical Campus, Agra-283105, India 2Meerut Institute of Engineering and Technology, Meerut-250005, India 3Indian Institute of Technology (BHU), Varanasi-221005, India Received: 03/02/2020 Accepted: 13/04/2020 Published: 20/05/2020 Abstract Nowadays, water pollution control is one of the global concern areas of scientific research. To meet stringent regulating measures set by various regulatory authorities for effluent discharge, it is a challenging task for various industries. Various processes such as adsorption, biological process, thermal catalytic, membrane technology, electrochemical etc. are reported for the treatment of industrial wastewater. Amongst all the above processes, thermal catalytic process has appeared as an advance process for the treatment of highly polluted wastewater originating from various industries. In this paper, mechanism of thermal catalytic (thermolysis) process towards the pollutant removal has been discussed. This paper provides information about the recent research on thermal catalytic process for the treatment of synthetic and real industrial wastewater. In addition to this, a case study on the treatment of tannery wastewater using thermolysis process has also been investigated. The obtained results showed that maximum 65.25% COD and 72.65% color were reduced using copper sulphate salt with catalyst mass loading of 2 kg/m3 at pH of 4. Keywords: Chemical oxygen demand, Color, Wastewater treatment, Tannery wastewater, Thermal catalytic process 1 Introduction1 catalytic process has gained attention for the treatment of Water is one of the most precious compounds of nature for wastewater discharge from different industries. This novel living life on earth. All living organism must have water in process not only creates the desirable transformation but also order to survive. There would be no life on earth without water. decreases the total processing cost and has been found to be It covers more than 71% of the earth surface, whereas less than more energy efficient in comparison to many other 1% of water is for drinking purpose as per international conventional techniques. Thermal catalytic treatment offers standards. Thus, major global challenge for the 21st century to immense potential for the removal of hardly degradable organic have drinkable water (1, 2). Human health is affected by water pollutant from various industrial effluents (17). Thermal quality typically due to the presence of contaminants in catalytic process is an attractive destruction process for the drinking water from highly polluted wastewater. With Strictest treatment of wastewater in which organic and/or inorganic regulation standards set by different regulatory authorities and substances in aqueous/synthetic solutions gets decomposed and increasing environmental awareness industries faces form precipitate at moderate or an elevated temperatures and challenges, it requires appropriate waste water treatment self (autogenous) pressure in the absence of air/oxygen with or technologies (3-4). Several industries such as food processing, without metal salt catalysts like copper sulphate, copper oxide, textiles, distilleries, pulp and paper industries, tanneries and magnesium oxide, ferric chloride etc. (18, 19). Due to its ease many other industries are continuously polluting aquatic in operation, relatively simple equipment design, less medium in numerous different ways, either discharge directly maintenance and low energy consumption, thermal catalytic and/or from the treatment plants of wastewater that do not process can be applied almost all types of waste water. The fulfill their obligation; as they contains hardly degradable main advantages and disadvantages of thermal catalytic process organics substances. Traditional biological treatment methods are given in Table 1. This process has been successfully applied are incapable to treat such larger complex compounds (5, 6). In in different type of industries such as pulp and paper mills (20), the past years, several researchers have studied on the various textile (21-22), alcohol distillery (17-18,23) waste water, treatment technologies such as electrochemical methods (7-9), Petrochemical wastewater (19), sugar industry waste water Adsorption (10, 11), biological process (12), membrane (24). Further thermal catalytic treatment process may be used processes (13), Advance oxidation process (14) and as a pre-treatment, post-treatment, or even as the main combination of biological and advance oxidation process (15, treatment of wastewater because of versatility of the treatment 16) for the treatment of wastewater. In the recent years, thermal process (25). Corresponding author: (a) Sunil Rajoriya, Meerut Institute of Engineering and Technology, Meerut-250005, India. E-mail: [email protected]; and (b) Pradeep Kumar, Indian Institute of Technology (BHU), Varanasi-221005, India. Email: [email protected]. 818 Journal of Environmental Treatment Techniques 2020, Volume 8, Issue 2, Pages: 818-826 Table 1: Advantages and disadvantages of thermal catalytic treatment process S.No. Advantages Dis-advantages 1. Simple equipment required, low maintenance, easy to 1. Need of cleaning of the reactor wall at Periodic operate. interval since charred/solid residue gets attached to reactor wall. 2. Efficient for reduction in the COD, color, odor, TDS etc. 2. Requirement of acidic resistant reactor since the process is generally effective under acidic conditions. 3. Less sludge generated. 3. Required physicochemical monitoring of the effluent. 4. Residue generated after thermolysis process has good calorific value. 5. Operating cost is low since no nutrient and air are required. 6. Small space required for the treatment. 7. Good sludge settling and easy dewatering due to presence of Metallic oxides/hydroxides. It may be economical and a better supplement to the are broken down thermally and chemically and undergo biological and oxidation processes. In this process, organic complexation. Finally, it transforms into insoluble substrate precipitates in the form of solid, can be used as a fuel particles/molecules which settle down in the reactor. These and the ash obtained may be mixed with organic manure for use insoluble particles become precipitate in terms of COD and in agriculture/horticulture. The major objective of the present color removal. Additionally, larger complex compounds are study is to provide the detailed information about the recent broken down into the smaller soluble compounds. Due to the research on the thermal catalytic process towards the treatment development of insoluble precipitates, substantial reduction in of industrial wastewater. The mechanism of thermal catalytic terms of COD and color from wastewater takes place (26, 24, process has also been discussed. A case study on the treatment 27). The steps in the mechanism of thermolysis process have of tannery wastewater has also been studied in order to check been shown in Fig. 1. Thermal catalytic reaction in the absence the efficiency of the thermal catalytic process. of catalyst can be represented as: 2 Mechanism of thermal catalytic (thermolysis) ComplexorganiccompoundsH2 O heat Solid residue lower molecular weight organics process Thermal catalytic reaction in the presence of catalyst can be In thermolysis process, dual mechanisms occur written as: simultaneously. The wastewater is subjected to heat in the presence of metal based catalyst. At the initial stage, the both Catalyst H2 O heat simple and complex organic compounds present in wastewater Complexorganiccompounds Solid residue lower molecular weight organics +∆ Thermal Energy Metal based + catalyst (Room temp. to moderate temp. up to 950C) Disintegration of organic matter Organic Compounds + Other Contaminants Entrapment / Solid residue has good micro Aggregation / nutrient can be used as a fertilizer Treated WasteTreated Water Complexation also has good calorific value can be used as a fuel Precipitation of organic matter in terms of COD/Color reduction Figure 1: Mechanism of thermal catalytic process 819 Journal of Environmental Treatment Techniques 2020, Volume 8, Issue 2, Pages: 818-826 Table 2: An Overview of thermolysis process towards the treatment of industrial wastewater in recent years Initial Type of Optimum Type of Range of Important S. No. characteristics catalyst process References wastewater Parameters outcomes of wastewater used parameters COD=108 Alcohol kg/m3, BOD=50 pH = 1 to 12, pH=1, COD reduction= Lele et al. 1 distillery kg/m3, pH=4.5, Nil temp. = 160 to Temp.=250oC t = 59% at pH 1 R (31) wastewater color=dark 250°C 2 h (temp. 230°C) brown Distillery COD reduction wastewater COD= 35000 Temperature Dhale et al. 2 Nil Temp=150oC =40%, color after biogas mg/L =150°C t = 0.6 h (33) R reduction = 30% generation pH= 5, C =5 pH=5 to 10.5, w COD Pulp and COD=7 kg/m3 kg/m3 for COD, CuSO ,CuO, Cw=1-8kg/m3 reduction=63.3% Garg et al. 3 paper mill Color=dark 4 C =2 kg./m3 for activated carbon Temp. w Color (20) waste water brown pH=10.8 Color, CuSO range=20-95oC 4 removal=92.5% catalyst COD= 34000 Bio-digester Temp. =100- mg/dm3, effluent from 140oC Cw=2 to pH=1, COD reduction BOD=6300 Chaudhari et 4 alcohol CuO 5kg/m3, Temp.=140oC, =70%, BOD mg/dm3,pH = al. (18) distillery Pressure C =3kg/m3 reduction=83% 7.8, color = w plant range=1-9 bar blackish brown COD=2884 pH=2-12 CuSO 5H O, mg/L BOD 4. 2 Temp.= pH=4, C =4 COD 3days CuO, ZnO, w Desizing at 20oC=3275 atmospheric kg/m3, Temp. = reduction=71.6%, Kumar et al. 5 FeSO 7H O, wastewater mg/L 4. 2 temp. to 95oC 95°C t =4 h, Color (21) Al (SO ) 16H R Color=520(PCU 2 4 3. 2 Catalyst CuSO removal=87.2% O 4 ) dose=1-8 kg/m3 COD Composite COD=1960 pH=2 to 12 CuSO , FeSO , reduction=77.9%, wastewater of mg/L, 4 4 C =1 to 12 pH=12 C = 6 Kumar et al.
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