Pre-Feasibility Report

PRE-FEASIBILITY REPORT

By SHRI GIRIJA ALLOY & POWER (I) PRIVATE LIMITED [Expansion of Ferro alloy unit]

at Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra Pradesh Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Table of Contents Chapter –1:EXECUTIVE SUMMARY ...... 1 1.1 SALIENT FEATURES OF THE PROJECT ...... 1 1.2 PROJECT PROPONENT ...... 2 Chapter – 2: INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION ...... 3 2.1 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT ...... 3 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION ...... 3 2.3 DEMAND AND SUPPLY GAP ...... 4 2.4 IMPORTS V/S INDIGENOUS GENERATION...... 4 2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ...... 5 Chapter – 3 : PROJECT DESCRIPTION ...... 6 3.1 TYPE OF THE PROJECT ...... 6 3.2 LOCATION OF THE PROJECT ...... 6 3.4 SIZE OR MAGNITUDE OF OPERATION ...... 8 3.5 MANUFACTURING PROCESS ...... 8 3.6 RAW MATERIAL REQUIREMENT ...... 12 3.8 WASTEWATER GENERATION & ITS MANAGEMENT ...... 13 Chapter – 4 : SITE ANALYSIS...... 14 4.1 INFRASTRUCTURE ...... 14 4.2 CONNECTIVITY ...... 14 4.3 LAND DETAILS ...... 15 Chapter – 5 : PLANNING BRIEF ...... 16 5.1 PLANNING CONCEPT ...... 16 5.2 POPULATION PROJECTION ...... 16 5.3 LAND USE PLANNING ...... 17 5.4 AMENITIES / FACILITIES ...... 17 Chapter – 6 : PROPOSED INFRASTRUCTURE ...... 18 6.1 INDUSTRIAL AREA (PROCESSING AREA) ...... 18 6.2 RESIDENTIAL AREA (NON PROCESSING AREA) ...... 18 6.3 GREEN BELT ...... 18 6.4 SOCIAL INFRASTRUCTURE ...... 18 6.6 DRINKING WATER MANAGEMENT ...... 19 6.7 WASTEWATER GENERATION & ITS MANAGEMENT ...... 19 Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN ...... 20 Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES ...... 21 8.1 PROJECT SCHEDULE ...... 21 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

8.2 PROJECT COST ...... 21 Chapter – 9 : ANALYSIS OF PROPOSAL ...... 22 9.1 FINANCIAL AND SOCIAL BENEFITS ...... 22 9.2 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES ...... 22

Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter –1:EXECUTIVE SUMMARY

1.1 SALIENT FEATURES OF THE PROJECT

Shri Girija Alloy & Power (I) Pvt Ltd, is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra Pradesh. The Company has obtained Environmental Clearance for the existing unit vide order no. J – 11011 / 679 / 2009 – IA II (I) dated 24-12-2010. The following are production capacities as per the Environmental clearance issued S.No Name of the Product Production Capacity 1. Silico Manganese 72000 TPA

2. Ferro Manganese 36000 TPA

3. Power generation 108 MW

Now we proposed to enahance the production capacity of existing Ferro alloy products and also produce new ferro alloy products, noble alloys and Calcium Aluminate based Synthetic slag. The following are proposed production capacities of ferro alloy, noble ferro alloys and synthetic slag planned under expansion programme S.No Name of the Product Production Capacity Ferro alloys SEAF - 6 x 9 MVA i. Silico Manganese 85,000 TPA (High carbon / medium carbon / low carbon) (258 TPD) (4 x 9 MVA) or ii. Ferro Chrome 85,000 TPA (High carbon / medium carbon / low carbon) (258 TPD) (4 x 9 MVA) or iii. Ferro Manganese 1,20,000 TPA (High carbon / medium carbon / low carbon) (364 TPD) (4 x 9 MVA) and iv. Ferro Silicon 25,000 TPA (High carbon / medium carbon / low carbon) (75 TPD)

1 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

S.No Name of the Product Production Capacity (2 x 9 MVA)

Crucibles (Noble Ferro alloys) - 8 x 400 Kg v. 3,600 TPA Low carbon Ferro chrome (12 TPD) vi. 3,600 TPA Ferro Molybdenum (12 TPD) 3,600 TPA vii. Ferro Titanium (12 TPD) viii. 3,600 TPA Ferro Vanadium (12 TPD) SEAF with Graphite Synthetic slag electrode - 3 x 500 kVA ix. Calcium Aluminate based Synthetic slag 15,000 TPA

1.2 PROJECT PROPONENT

Shri Girija Alloy and Power (I) Pvt. Ltd. (henceforth known as Shri Girija), incorporated on 21st April 2004 under the Companies Act, 1956 (No.1 of 1956) , has been promoted by Shri C S Raju (of the Srinivasa Group) who has been in the Ferro Alloys industry since 1956. Its registered office is located at 88-3-5 Gadalamma Nagar, Morampoudi, Rajahmundry 533103.

2 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 2: INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION

2.1 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT Ferro alloys

6 No. of Submerged Electric Arc Furnaces will be installed to manufacture either Ferro Manganese / Silico Manganese being the key products to be manufactured by SGAPPL find application in the manufacturing of alloy steels as an essential ingredient. Noble Ferro alloys

8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like Low carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium Synthetic slag

3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium Aluminate based Synthetic slag 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION Growth Potential of India’s Steel Industry

India has traditionally been one of the major producers of steel in the world. Till the 1990s the steel industry of India was regulated and controlled by government policies. After the economic reforms of the early 1990s, the Indian steel industry has evolved significantly to conform to global standards. India has set a vision to be an economically developed nation by 2020. The steel industry is expected to play a major role in India's economic development in the coming years. The steel industry of India has a very high growth potential and is expected to register significant growth in the coming decades. India is expected to emerge as a strong force in the global steel market in coming years. The two major aspects that are expected to play a significant role in the growth of the steel industry in India are – • Abundant availability of iron ore in the country • The country has well established facilities for steel production The major sectors where consumption of steel is expected to grow in the coming years are – • Construction

3 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

• Housing • Ground transportation • Hi-tech engineering industries such as power generation, petrochemicals, fertilizers

2.3 DEMAND AND SUPPLY GAP

The current scenario of the Indian steel industry indicates that there is huge growth potential in this industry. The per capita-consumption of steel in India, according to latest available estimates, is only 29 kg. This is much less compared to the global average of 140kg. The per capita consumption level of developed nations like the United States of America is 400kg. In this respect, one of the major initiatives that need to be taken is to focus on increasing the consumption of steel in the rural areas of India. The potential for the growth of consumption of steel in the rural areas of India for purposes like rural housing, rural infrastructure, etc is high which needs to be tapped efficiently. In order to realize the growth potential in the steel industry of India, it is essential to ensure that the industry can remain competitive. One of the major aspects in this regard is the availability of inputs. Shortage of inputs like coke has led to increase in costs earlier. Moreover proper infrastructure facilities like transport infrastructure, power etc are of prime importance in maintaining the competitiveness of the industry. Most developed countries have regulations that are aimed to protect the domestic steel industry. The Indian steel industry has comparatively much lesser protection through regulations. Proper regulatory measures should be adopted by the government to protect the domestic steel industry.

2.4 IMPORTS V/S INDIGENOUS GENERATION

The National Steel Policy 2005 had projected consumption to grow at 7% based on a GDP growth rate of 7-7.5% and production of 110 million tonne by 2019-20. These estimates will be largely exceeded and it has been assessed that, on a 'most likely scenario' basis, the crude steel production capacity in the country by the year 2011-12 will be nearly 124 million tonne. The table below shows the trend in production for sale, import, export and consumption of total finished steel (alloy + non-alloy) in the country:

4 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

The proposed expansion project creates employment to 500 people during construction and 300 people during operation of the proposed expansion project.

SKILLED Total skilled employment in the proposed plant will be around 90.

SEMI-SKILLED Total Semi-skilled employment in the proposed project will be around 105. Priority will be given to local people for semi-skilled jobs.

UNSKILLED Total Unskilled employment in the proposed project will be around 105. Top priority will be given to local people for unskilled jobs.

5 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 3 : PROJECT DESCRIPTION

3.1 TYPE OF THE PROJECT Ferro alloys

8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like Low carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium Synthetic slag

3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium Aluminate based Synthetic slag

3.2 LOCATION OF THE PROJECT  Existing plant is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra Pradesh.  Proposed expansion will be carried out in the existing plant premises only. Total land in possession of the management is 150 acres.  The project area will span between Latitude 17°04'24.2" - 17°04'19.1", 82°06'40.7" - 82°07'25.0"  The entire project area will fall in the Survey of India topo sheet no. 65 K/4.  The Index map of the project site is shown in Figure – 1.

6 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

PLANT SITE

7 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

3.3 DETAILS OF THE ALTERNATE SITES No alternative site has been considered, as the proposed expansion will be taken up in the existing plant premises only.

3.4 SIZE OR MAGNITUDE OF OPERATION Proposed Production Existing Peak Capacity After S.No Unit Production Production proposed capacity (Unit) capacity (Unit) expansion Ferro Manganese 36,000 TPA 1,20,000 TPA 1,56,000 TPA 1. (High carbon / medium (120 TPD) (364 TPD) (484 TPD) carbon / low carbon) Silico Manganese 72,000 TPA 85,000 TPA 1,57,000 TPA 2. (High carbon / medium (240 TPD) (258 TPD) (498 TPD) carbon / low carbon) Ferro Chrome 85,000 TPA 85,000 TPA 3. (High carbon / medium -- (258 TPD) (258 TPD) carbon / low carbon) Ferro Silicon -- 25,000 TPA 25,000 TPA 4. (High carbon / medium (75 TPD) (75 TPD) carbon / low carbon) Low carbon Ferro chrome -- 3,600 TPA 3,600 TPA 5. (12 TPD) (12 TPD) Ferro Molybdenum -- 3,600 TPA 3,600 TPA 6. (12 TPD) (12 TPD) Ferro Titanium -- 3,600 TPA 3,600 TPA 7. (12 TPD) (12 TPD) Ferro Vanadium -- 3,600 TPA 3,600 TPA 8. (12 TPD) (12 TPD) Calcium Aluminate based -- 15,000 TPA 15,000 TPA 9. Synthetic slag (50 TPD) (50 TPD) 10. Power generation 108 MW -- 108 MW

3.5 MANUFACTURING PROCESS 3.5.1 FERRO ALLOYS:

Ferroalloys are alloys of iron with chromium, manganese, silicon, or other elements. Ferro Alloys will be produced by smelting the ore which contains one or more of the said elements so as to impart its properties to the alloy. Ferroalloys are essential additives in steel for imparting desired properties of steel to suit varied applications.

8 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

It can be said that no steel can be made without use of one or more of the several Ferro Alloys. Within each of these ferroalloy products there are variants whose classification is based on the extent of carbon present in that alloy. The variants observed under each of these product categories are explained in this section. Generally Ferro Alloys are used as de oxidizers and alloy additives in the steel manufacturing. The Ferro-alloys Industries are categorized into two main groups.

Bulk Ferro Alloys: These include products like Ferro Chrome mainly used in stainless steel making and Ferro Manganese, Sillico-Manganese, Ferro Silicon used by Alloy steel producers.

Noble Ferro Alloys: These include Ferro Molybdenum, Tungsten, Vanadium, and other noble elements which find application in steel making.

By using different ferroalloys and those having different carbon concentration levels, various steel products are obtained

. THE PROCESS: Ferro Alloys will be smelted at about 1350 – 1500 deg.C Temperature. This will be achieved by a conventional, Open Submerged Electric Arc Furnace. The three carbon Electrodes, partially submerged in the charge, are supported on hydraulic cylinders for upward and down ward movements to maintain the desired electrical conditions.

The body of the furnace is cylindrical in shape, and is lined with firebricks, silicon carbide bricks and carbon tamping paste. Three tap – holes are provided at 120 degree apart for drawing out both the molten alloy and Slag. During the repair works one of the tap – holes the other will function as stand by.

The weighed raw materials will be thoroughly mixed in the proper proportion before charging into the furnace, through Skip, Telfer hoist and charging chutes. The charge will be pushed near to electrodes on Furnace top by a Charging Stoker

As the charge enters the smelting zone, the alloy formed by chemical reactions of the oxides and the reductants, will be heavy, and gradually settles at the bottom. At regular intervals the furnace will be tapped. The tap hole will be opened by Oxygen lacing pipe and after tapping is completed, it will be closed by clay plugs.

9 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

The liquid alloy and Slag will be collected in a Ladle and Slag will be over flowed to sand beds. The metal being retained in the ladle having a Nozzle at bottom which allows metal flows on to C.I. Pans. After solidification the cakes will be broken manually to required lump size.

SILICO MANGANESE & FERRO MANGANESE PROCESS:

Manganese ore is in the form of MnO, SiO2, FeO, Al2O3, MgO and other Oxides. MnO is reduced to Mn and FeO is reduced to Fe taking Carbon from Coke / Coal and the product is produced as Si Mn /Fe Mn. The other oxides are simultaneously removed as Slag along with metal. The Slag and Metal are separated by virtue of its self differential gravities after collecting in the ladle. The ladle will have a nozzle in the bottom portion through which the metal flows in to C.I. Pans.

Chemical Composition of Si Mn

Sl. No. Constituent Percentage 1. Mn 60 – 65% 2. Si + 15% 3. C 2% / 0.1% / 0.5% 4. S & P 0.03% Max

Chemical Composition of Fe Mn

Sl. No. Constituent Percentage 1 Mn 70 – 85% 2 Si + 1.5% 3 C 7 - 8% / 1.5% / 0.5% 4 S 0.05% 5 P 0.04%

FERRO SILICON PROCESS:

Ferro Silicon is a Slagless process. Quartz is the main raw material which contains 99% of

SiO2. Charcoal and a small percentage of Coal is used as reductants. Mill Scale / Iron Ore is added to obtain Ferro Silicon. Fe O is reduced to Fe and Si O2 is reduced to Si Combining with Carbon and produced as Fe Si.

Sl. No. Constituent Percentage 1 Si 70 – 75% 2 C 7 - 8% 3 S 0.05% 4 P 0.4% 10 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

FERRO CHROME It is produced by smelting Chrome Ore, reductant (coke) with fluxes in a submerged electric arc furnace. In this process, Chromium Oxide & Iron Oxides are reduced to Chromium & Iron and simultaneously combine with carbon to form alloy while other constituents form slag. The molten alloy & slag are tapped out from time to time through tap hole and collected in pans or ladles. Alloy is of higher specific gravity material than slag. Hence, it segregates and remains at the bottom of the pan or the ladle where the slag rises to top and over flows from it to other pan/ladle/ sand beds. If it is collected in ladle, again it is to be casted to form cakes. When it is sufficiently cooled, cakes are broken to required sizes and manually cleaned the slag if it is in surface of the alloy pieces. Slag is a byproduct and reject material having very limited utility.

Chemical Composition of Fe Cr

Sl. No. Constituent Percentage 1 Cr 60% 2 C 8% 3 Si 3% 4 S 0.04% 5 P 0.04%

NOBLE FERRO ALLOYS

Noble Ferro alloys are manufactured through Alumino-Thermit process

Principal of Thermit Process:

Aluminothermic Process aims at the production of Ferro Alloys from the oxides of elements by reduction with Aluminum powder using exothermic heat of the reaction for smelting purpose. The highly exothermic reaction raises the temperature of the reaction to above 20000C or even more.

Metal Oxide + Al Metal + Al2O3

On ignition of the reaction mixture consisting of the oxide ore whose metal is to be obtained with aluminum powder/telic, aluminum readily reacts with the oxygen of the metal oxide

11 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

liberating heat, which raises the temperature of the reacting substance and reacts thereby yielding the Ferro Alloys Slag.

CALCIUM ALUMINATE BASED SYNTHETIC SLAG

Calcium aluminates are salt of aluminic acid & calcium hydroxide.The composition of various minerals are obtained by heating calcium oxide (lime) and aluminium oxide (bauxite) together at high temperatures (400oC to 1600oC). Calcium Aluminate for Synthetic Slag is made of select raw material of Calcium and Aluminium, blended at a proper proportion, ground to powder, pelletized after churning, sintered or melted in kiln.

3.6 RAW MATERIAL REQUIREMENT The following will be the raw material requirement for the proposed expansion project:

CONSUMPTION (TPA) S.NO. RAW MATERIAL Expansion Ferro alloys 1. Manganese Ore / Chrome Ore 2,00,000 2. Coke 27,000 Coal 59,914 Charcoal 32,000 3. Quartz 47,328 4. Dolomite 33,370 5. Aluminimum Talc 480 6. Mill Scale 12,000 7. Magnesite 17,000 Noble ferro alloys 8. Chrome Ore 7,059 9. Aluminimum Talc 7,523 10. Flourspar 629 11. Ferrosilicon 1,525 12. Ilmenite 3,727 13. Iron Nails 1,680 14. lime 784 15. mill scale 3,536 16. nitrate 847 17. rutile 508

18. V2O5 4,000

19. MaO3 3,600

12 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

3.7 WATER REQUIREMENT AND ITS SOURCE Water requirement after proposed expansion project will be 1400 KLD and same will be

sourced from Samalkot canal.

3.8 WASTEWATER GENERATION & ITS MANAGEMENT

 Waste water generation is mainly from Clarifier, MGF, UF, RO plant, Softener and

blowdowns from Boiler and cooling tower.

 Effluent from power plant is being treated and after ensuring compliance with APPCB

norms, it is being utilized for dust suppression, ash conditioning and for greenbelt

development.

 Sanitary waste water will be treated in septic tank followed by sub-surface dispersion

trench.

3.9 POWER REQUIREMENT Power requirement for the existing and proposed expansion project will be sourced from 108 MW power plant.

13 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 4 : SITE ANALYSIS

4.1 INFRASTRUCTURE For establishment and successful operation of plant, it is imperative to ensure availability of

the following infrastructure:

 Availability of raw material and its proximity to the plant to reduce cost of

transportation.

 Road / Rail head connection so that the raw materials and products can be easily and

economically transported.

 Availability of water.

 Permanent and reliable source of power.

 Adequate land for the plant, storage of raw material and products & disposal of waste

material.

4.2 CONNECTIVITY The proposed site is well connected with Road network. The following table gives brief

regarding connectivity of the proposed site:

Component Description Road : ADB road Rail : Nearest station – Samalkot – 5.7 Kms Aerial Air : Rajahmundry Air Port (32 Kms.)

14 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Below mentioned table gives brief regarding environmental setting of the project site within 10 Km radius

S.No Particulars Distance from the site

1. Habitation : Peddapuram – 0.7 Kms

2. National Park = No National Park is situated within the 15 km radial distance periphery

3. Wild life sanctuaries = Nil

4. Eco Sensitive Areas = Nil

5. Forests = Nil

6. Surface water bodies = Eleru river - 3.5 Kms Vazra kaluva - 6.1 Kms Samalkot canal -5.2 Kms

7. Costal Regulation Zone [CRZ] = Nil

4.3 LAND DETAILS  Existing plant is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra Pradesh.  Proposed expansion will be carried out in the existing plant premises only. Total land in possession of the management is 150 acres.  The project area will span between Latitude 17°04'24.2342" - 17°04'19.1547", 82°06'40.7537" - 82°07'25.0847"  The entire project area will fall in the Survey of India topo sheet no. 65 K/4.

15 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 5 : PLANNING BRIEF

5.1 PLANNING CONCEPT The proposed project involves the following

 Production of Ferro alloys

6 No. of Submerged Electric Arc Furnaces will be installed to manufacture Ferro manganese, Silico manganese, Ferro chrome & Ferro silicon

 Noble Ferro alloys

8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like Low carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium

 Synthetic slag

3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium Aluminate based Synthetic slag

5.2 POPULATION PROJECTION

As per 2011 census, population of East Godavari is 51,51,549 out of which males were 25,69,332 and remaining 25,82,130 were females. The following table shows the % variation of population from 1901.

Sl.No Year Population Variation Percentage Density 1 1901 1339029 - - 91 2 1911 1511222 172193 (+)12.86 103 3 1921 1536868 25646 (+)1.70 104 4 1931 1756477 219609 (+)14.28 119 5 1941 1976743 220266 (+)12.54 134 6 1951 2301822 325079 (+)16.45 156 7 1961 2608375 306553 (+)13.32 241 8 1971 3087262 478887 (+)18.36 282 9 1981 3701040 613778 (+)19.88 342 10 1991 4541222 840182 (+)22.70 420 16 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

11 2001 4901420 360198 (+)7.93 453 12 2011 5151549 250129 (+)5.10 476

The percentage variation was very high during 1981 to 1991 which is 22.7% and reduced to 5.1% during 2001 to 2011.

The manpower requirement will be sourced from the local areas to the extent possible; hence not much of settlement of outside people in the area. However population concentration may increase around the project site due to increase in ancillary activities.

5.3 LAND USE PLANNING  Present use of existing land is Industrial as existing plant is already in operation  Exsting plant is located at Sy. Nos. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P, Peddapuram Village & mandal, East Godavari District, Andhra Pradesh  Proposed expansion will be taken up in the existing plant premises of 150 acres  The entire project area will fall in the Survey of India topo sheet no. 65 K/4.

5.4 AMENITIES / FACILITIES

Facilities like canteen, rest room has already been provided in the existing plant as basic

facilities to workers. No other additional facilities are proposed.

17 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 6 : PROPOSED INFRASTRUCTURE

6.1 INDUSTRIAL AREA (PROCESSING AREA) The main plant area comprises of Ferro alloy plant area, raw material handling area, storage area etc.

6.2 RESIDENTIAL AREA (NON PROCESSING AREA) No township is proposed; however, facilities like canteen, rest room and indoor games facilities have been provided in the existing plant.

6.3 GREEN BELT

More than 1/3rd of total land availability is reserved for plantation i.e. greenery.

Greenbelt development plan

 Local DFO will be consulted in developing the green belt.  Greenbelt of 33% of the area will be developed in the plant premises as per CPCB guidelines.  The tree species to be selected for the plantation are pollutant tolerant, fast growing, wind firm, deep rooted. A three tier plantation is proposed comprising of an outer most belt of taller trees which will act as barrier, middle core acting as air cleaner and the innermost core which may be termed as absorptive layer consisting of trees which are known to be particularly tolerant to pollutants.

6.4 SOCIAL INFRASTRUCTURE Social infrastructure will be developed as per need based in the Villages of the close vicinity of the project.

18 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

6.5 Connectivity The proposed site is well connected with Road network. The following table gives brief

regarding connectivity of the proposed site:

Component Description Road : ADB road Rail : Nearest station – Samalkot – 5.7 Kms Aerial Air : Rajahmundry Air Port (32.0 Kms.)

6.6 DRINKING WATER MANAGEMENT It is estimated that 48 KLD of water will be required for domestic purpose during operation of

plant. The desired amount of water will be drawn from Samalkot canal.

6.7 WASTEWATER GENERATION & ITS MANAGEMENT  Waste water generation is mainly from Clarifier, MGF, UF, RO plant, Softener and

blowdowns from Boiler and cooling tower.

 Effluent from power plant will be treated and after ensuring compliance with APPCB

norms, it is being utilized for dust suppression, ash conditioning and for greenbelt

development.

 Sanitary waste water will be treated in septic tank followed by sub-surface dispersion

trench.

19 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN

No rehabilitation and resettlement is required as Existing plant is located at Sy. Nos. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P, Peddapuram village & mandal, East Godavari district, Andhra Pradesh

Proposed expansion will be carried out in the plant pemises only.

Total land in the possession of the management is 150 acres.

Henece no rehabilitation and resettlement (R & R) plan is proposed.

20 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT SCHEDULE The plant will be implemented in 12 months from the date of receipt of Environmental Clearance from the MoEF&CC, New Delhi & Consent from APPCB.

8.2 PROJECT COST The estimated cost for the proposed project will be Rs. 108 Crores. AMOUNT S.No. Particulars (Rs. In cr) 1 Land : -

2 Land Development & Civil Works : 4

3 Plant & Machinery : 66

4 Interest During Construction : 7

Preliminary & Pre-Operative 5 Expenses : 16

Margin Money for Working Capital 6 & Contingency : 15 Total : 108 crores

MEANS OF FINANCE

1 PROMOTERS : 27

2 TERM LOANS : 81 Total : 108 crores

21 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd

Chapter – 9 : ANALYSIS OF PROPOSAL

9.1 FINANCIAL AND SOCIAL BENEFITS

With the implementation of the proposed expansion project, the socio-economic status of

the local people will improve substantially. The land rates in the area will improve in the

nearby areas due to the proposed activity. This will help in upliftment of the social status of

the people in the area. Educational institutions will also come-up and will lead to

improvement of educational status of the people in the area. Primary health centre will also

be developed by us and the medical facilities will certainly improve due to the proposed

project.

9.2 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES

The management is committed to uplift the standards of living of the villagers by undertaking

following activities / responsibilities as the part of Corporate Social Responsibility.

 Health & hygiene  Drinking water  Education for poor  Village roads  Lighting