PRE-FEASIBILITY REPORT By SHRI GIRIJA ALLOY & POWER (I) PRIVATE LIMITED [Expansion of Ferro alloy unit] at Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra Pradesh Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd Table of Contents Chapter –1:EXECUTIVE SUMMARY ............................................................................................................. 1 1.1 SALIENT FEATURES OF THE PROJECT ........................................................................................... 1 1.2 PROJECT PROPONENT ................................................................................................................ 2 Chapter – 2: INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION .......................................... 3 2.1 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT ................................................................. 3 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION ..................... 3 2.3 DEMAND AND SUPPLY GAP ........................................................................................................ 4 2.4 IMPORTS V/S INDIGENOUS GENERATION.................................................................................... 4 2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ................................ 5 Chapter – 3 : PROJECT DESCRIPTION .......................................................................................................... 6 3.1 TYPE OF THE PROJECT ................................................................................................................. 6 3.2 LOCATION OF THE PROJECT ........................................................................................................ 6 3.4 SIZE OR MAGNITUDE OF OPERATION .......................................................................................... 8 3.5 MANUFACTURING PROCESS ....................................................................................................... 8 3.6 RAW MATERIAL REQUIREMENT ................................................................................................ 12 3.8 WASTEWATER GENERATION & ITS MANAGEMENT .................................................................... 13 Chapter – 4 : SITE ANALYSIS..................................................................................................................... 14 4.1 INFRASTRUCTURE .................................................................................................................... 14 4.2 CONNECTIVITY ......................................................................................................................... 14 4.3 LAND DETAILS .......................................................................................................................... 15 Chapter – 5 : PLANNING BRIEF ................................................................................................................. 16 5.1 PLANNING CONCEPT ................................................................................................................ 16 5.2 POPULATION PROJECTION ........................................................................................................ 16 5.3 LAND USE PLANNING ............................................................................................................... 17 5.4 AMENITIES / FACILITIES ............................................................................................................ 17 Chapter – 6 : PROPOSED INFRASTRUCTURE ............................................................................................. 18 6.1 INDUSTRIAL AREA (PROCESSING AREA) ..................................................................................... 18 6.2 RESIDENTIAL AREA (NON PROCESSING AREA) ........................................................................... 18 6.3 GREEN BELT ............................................................................................................................. 18 6.4 SOCIAL INFRASTRUCTURE ......................................................................................................... 18 6.6 DRINKING WATER MANAGEMENT ............................................................................................ 19 6.7 WASTEWATER GENERATION & ITS MANAGEMENT .................................................................... 19 Chapter – 7: REHABILITATION & RESETTLEMENT (R & R) PLAN ................................................................. 20 Chapter – 8 : PROJECT SCHEDULE & COST ESTIMATES .............................................................................. 21 8.1 PROJECT SCHEDULE .................................................................................................................. 21 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd 8.2 PROJECT COST .......................................................................................................................... 21 Chapter – 9 : ANALYSIS OF PROPOSAL ..................................................................................................... 22 9.1 FINANCIAL AND SOCIAL BENEFITS ............................................................................................. 22 9.2 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES ....................................................................... 22 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd Chapter –1:EXECUTIVE SUMMARY 1.1 SALIENT FEATURES OF THE PROJECT Shri Girija Alloy & Power (I) Pvt Ltd, is located at Sy. No. 148 P, 149 P, 151, 152 P, 153 P, 162 P, 164, 355 P, 397 P, 400 P, 428 P Peddapuram Village, Peddapuram Mandal, East Godavari District, Andhra Pradesh. The Company has obtained Environmental Clearance for the existing unit vide order no. J – 11011 / 679 / 2009 – IA II (I) dated 24-12-2010. The following are production capacities as per the Environmental clearance issued S.No Name of the Product Production Capacity 1. Silico Manganese 72000 TPA 2. Ferro Manganese 36000 TPA 3. Power generation 108 MW Now we proposed to enahance the production capacity of existing Ferro alloy products and also produce new ferro alloy products, noble alloys and Calcium Aluminate based Synthetic slag. The following are proposed production capacities of ferro alloy, noble ferro alloys and synthetic slag planned under expansion programme S.No Name of the Product Production Capacity Ferro alloys SEAF - 6 x 9 MVA i. Silico Manganese 85,000 TPA (High carbon / medium carbon / low carbon) (258 TPD) (4 x 9 MVA) or ii. Ferro Chrome 85,000 TPA (High carbon / medium carbon / low carbon) (258 TPD) (4 x 9 MVA) or iii. Ferro Manganese 1,20,000 TPA (High carbon / medium carbon / low carbon) (364 TPD) (4 x 9 MVA) and iv. Ferro Silicon 25,000 TPA (High carbon / medium carbon / low carbon) (75 TPD) 1 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd S.No Name of the Product Production Capacity (2 x 9 MVA) Crucibles (Noble Ferro alloys) - 8 x 400 Kg v. 3,600 TPA Low carbon Ferro chrome (12 TPD) vi. 3,600 TPA Ferro Molybdenum (12 TPD) 3,600 TPA vii. Ferro Titanium (12 TPD) viii. 3,600 TPA Ferro Vanadium (12 TPD) SEAF with Graphite Synthetic slag electrode - 3 x 500 kVA ix. Calcium Aluminate based Synthetic slag 15,000 TPA 1.2 PROJECT PROPONENT Shri Girija Alloy and Power (I) Pvt. Ltd. (henceforth known as Shri Girija), incorporated on 21st April 2004 under the Companies Act, 1956 (No.1 of 1956) , has been promoted by Shri C S Raju (of the Srinivasa Group) who has been in the Ferro Alloys industry since 1956. Its registered office is located at 88-3-5 Gadalamma Nagar, Morampoudi, Rajahmundry 533103. 2 Prefeasibility Report Shri Girija Alloy & Power (I) Pvt Ltd Chapter – 2: INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION 2.1 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT Ferro alloys 6 No. of Submerged Electric Arc Furnaces will be installed to manufacture either Ferro Manganese / Silico Manganese being the key products to be manufactured by SGAPPL find application in the manufacturing of alloy steels as an essential ingredient. Noble Ferro alloys 8 No.s of 400 Kg of crucibles will be installed to manufacture Nobel Ferro alloys like Low carbon ferro chrome, Ferro Molybdenum, Ferro Titanium and Ferro Vanadium Synthetic slag 3 x 500 kVA of SEAF with Graphite electrode will be installed to manufacture Calcium Aluminate based Synthetic slag 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION Growth Potential of India’s Steel Industry India has traditionally been one of the major producers of steel in the world. Till the 1990s the steel industry of India was regulated and controlled by government policies. After the economic reforms of the early 1990s, the Indian steel industry has evolved significantly to conform to global standards. India has set a vision to be an economically developed nation by 2020. The steel industry is expected to play a major role in India's economic development in the coming years. The steel industry of India has a very high growth potential and is expected to register significant growth in the coming decades. India is expected to emerge as a strong force in the global steel market in coming years. The two major aspects that are expected to play a significant role in the growth of the steel industry in India are – • Abundant availability of iron ore in the country • The country has well established facilities for steel production The major sectors where consumption of steel is expected to grow