Sludgefinder 2 Sixth Edition Rev 1
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SludgeFinder 2 Instruction Manual 2 PULSAR MEASUREMENT SludgeFinder 2 (SIXTH EDITION REV 1) February 2021 Part Number M-920-0-006-1P COPYRIGHT © Pulsar Measurement, 2009 -21. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form without the written permission of Pulsar Process Measurement Limited. WARRANTY AND LIABILITY Pulsar Measurement guarantee for a period of 2 years from the date of delivery that it will either exchange or repair any part of this product returned to Pulsar Process Measurement Limited if it is found to be defective in material or workmanship, subject to the defect not being due to unfair wear and tear, misuse, modification or alteration, accident, misapplication, or negligence. Note: For a VT10 or ST10 transducer the period of time is 1 year from date of delivery. DISCLAIMER Pulsar Measurement neither gives nor implies any process guarantee for this product and shall have no liability in respect of any loss, injury or damage whatsoever arising out of the application or use of any product or circuit described herein. Every effort has been made to ensure accuracy of this documentation, but Pulsar Measurement cannot be held liable for any errors. Pulsar Measurement operates a policy of constant development and improvement and reserves the right to amend technical details, as necessary. The SludgeFinder 2 shown on the cover of this manual is used for illustrative purposes only and may not be representative of the actual SludgeFinder 2 supplied. CONTACT For technical support, please contact: Europe: [email protected] Outside Europe: [email protected] If you have any comments or suggestions about this product, please contact: Europe: [email protected] Outside Europe: [email protected] Pulsar Measurement website: www.pulsarmeasurement.com United States Canada United Kingdom 11451 Belcher Road South 16456 Sixsmith Drive Cardinal Building, Enigma Largo, Long Sault, Ont. Commercial Centre FL 33773 K0C 1P0 Sandy’s Road, Malvern 888-473-9546 855-300-9151 WR14 1JJ 00 44 (0)1684 891371 3 CONTENTS Chapter 1: Start Here… ........................................................................................................... 8 About this Manual ............................................................................................................... 8 About the SludgeFinder 2................................................................................................. 9 Applications ......................................................................................................................... 10 Functional Description .................................................................................................... 11 Product Specification ....................................................................................................... 12 EU Certificate of Conformity ......................................................................................... 14 Chapter 2 Installation ........................................................................................................... 15 Unpacking ............................................................................................................................ 15 Power Supply Requirements......................................................................................... 15 Location ................................................................................................................................ 16 Dimensions .......................................................................................................................... 17 Wall Mount .......................................................................................................................... 17 VT10 (Sludge) Transducer .............................................................................................. 19 ST10 (Sludge) Transducer .............................................................................................. 20 Terminal connection details .......................................................................................... 21 Terminal Connections ...................................................................................................... 21 dB (Air) Transducer ........................................................................................................... 22 ATEX ....................................................................................................................................... 22 VT & ST (Sludge) Transducer........................................................................................ 24 Wall mount Enclosure ..................................................................................................... 25 Preparation for Operation ............................................................................................. 27 Maintenance ....................................................................................................................... 27 VT & ST (Sludge)Transducer Maintenance. ............................................................ 27 Transducer Installation Options .................................................................................. 30 Transceiver Mounting...................................................................................................... 37 Chapter 3 Pulsar Radio Telemetry System ................................................................... 40 Verifying Communications. ........................................................................................... 44 Radio Telemetry Features. ............................................................................................. 46 Pulsar Non-Integrated Point – Point Radio Telemetry. ...................................... 46 4 PULSAR MEASUREMENT Receiver and Transmitter Dimensional Details. ..................................................... 47 Gateway and Node wiring details .............................................................................. 48 Analogue and Digital I/O ............................................................................................... 49 Installation Tips .................................................................................................................. 50 Bridge Integrator-Radio Schematic ........................................................................... 53 Specifications ...................................................................................................................... 54 How To Use Your SludgeFinder 2 ................................................................................... 55 Operating the Controls ................................................................................................... 55 Run Mode ............................................................................................................................. 56 Program Mode ................................................................................................................... 59 How to Access Program Mode .................................................................................... 59 Hot Keys ................................................................................................................................ 61 Menu Keys ........................................................................................................................... 62 Numeric Keys ...................................................................................................................... 63 Using the Menu System ................................................................................................. 64 Directly Editing Parameters ........................................................................................... 65 Test Mode ............................................................................................................................ 66 Using the Serial Interface ............................................................................................... 67 Parameter Defaults ........................................................................................................... 69 Chapter 4 Programming Guide ........................................................................................ 70 Measurements needed for Interface monitoring ................................................. 70 Example 1: Primary Settlement Sludge Interface monitoring ......................... 71 Example 2: Level Monitoring with High and Low Alarms on Point 2 ........... 73 Example 3: Using a Single Viper Transducer to Measure 2 Different Interface Levels. ................................................................................................................. 76 Example 4: Setting the Unit to Alarm on Hi-Floc Levels .................................... 77 High Floc Alarm ................................................................................................................. 77 Chapter 6 Menu System and Parameter Guide ......................................................... 79 Top Level Menu ................................................................................................................. 79 Application Menu .............................................................................................................