PREFEASIBILITY REPORT

Of

PROPOSED COMMON HAZARDOUS WASTE INCINERATION FACILITY (CHWIF) AND PREPARATION OF ALTERNATE FUEL AND RAW MATERIAL (AFR) FOR CO PROCESSING

SUMITTED BY

V TECH WASTE MANAGEMENTS PLOT NO 19 D KIADB INDUSTRIAL AREA ,2NDPHASE, BIDADI INDUSTRIAL AREA, BIDADI TALUK , RAMNAGAR DISTRICT

INDEX

SL. No. Content Page No. 1.0 Introduction 1 2.0 Project Description 12 3.0 Pollution Potential 26 4.0 Site Analysis 31 5.0 Planning Brief 33 6.0 Proposed Infrastructure 35 7.0 Rehabilitation and Resettlement plan 37 8.0 Project Schedule & Cost 38 9.0 Analysis of Proposal 39

EXECUTIVE SUMMARY

Along with encouraging the industrial growth, the Government of is also conscious about the environmental considerations of the industries. Karnataka major contributor of Hazardous waste generating states in to overall hazardous waste generation. In view of the same, it had taken steps to encourage private entrepreneurs to install Common hazardous waste incineration facility (CHWIF) and preparation of alternate fuel and raw material (AFR) for co processing for treatment & disposal of hazardous chemical Waste (liquid, solid and semi-solid). The proposed facility is located strategically at Plot no 19 D KIADB industrial area, 2nd Phase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District which is a major industrialized zone and it will help in the disposal of hazardous waste generated from various industrial premises in and around. Proposed facility will cater to environmentally and economically sound disposal of waste generated in the region, minimizing long distance haulage of waste. As per EIA notification, it is necessary to get Environmental Clearance (EC) prior to commissioning of the proposed project. For this purpose, the application is made for obtaining the Environmental Clearance. Clearance (EC) for the proposed project at, Bidadi Taluk. The pre-feasibility report includes a brief introduction of the company, need and justification of the project, required and available resources, proposed Environment Management Systems, land-use and proposed infrastructure, project schedule and cost estimate, for conducting the EIA studies. Proposed project at a glance is mentioned in table – 1.

Table – 1: Executive Summary SL NO. ITEMS DETAILS 1. Name of the Unit M/s. V Tech Waste Managements 2. Description of the Unit Common hazardous waste incineration facility (CHWIF) and preparation of alternate fuel and raw material (AFR) for co-processing for treatment & disposal of hazardous chemical Waste (liquid, solid and semi-solid) 3. Location of the site Plot no. 19 D KIADB Industrial area, 2nd phase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District, Karnataka 4. Coordinates 12°48'35"Nand 77°25'12.9"E 5. Plot/Survey/Khatha No Plot no 19 D, S no 66 Part 6. Contact details Mr.Vijay Kumar –Partner (09342127331) Md Habibulla –Plant Head (09845179935) 7. E mail id [email protected] 8. Village Talekuppe 9. Taluk Bidadi 10. District Ramanagar 11. State Karnataka 12. Investment 4 Crore 80 lakh 13. Constitution of the Organization Partnership concern 14. Size of the industry Small Scale Industry 15. Products /Service Common hazardous waste incineration facility- 1TPH 16. Project Category 7(d) – “A” of EIA notification – 2006 17. Land Available 8,080 Sq. M 18. Water Requirement Water Source: KIADB Construction phase: 15 KLD. Operation phase:11 KLD for Scrubber Spraying and gardening. 19. Electricity Source: BESCOM Power requirement: Construction phase – 40 KVA Operation phase – 22 KVA Backup power: 100 KVA D.G. set during operation phase in case of failure of LPG supply 20. Fuel Construction phase: HSD Operation phase: CNG 13,350 SCM/day for incinerator will be sourced from GAIL Pipeline 1.0 INTRODUCTION

1.1 INTRODUCTION Karnataka has seen a steady growth of industries in the recent years. Government of Karnataka, while encouraging industrial growth, is also conscious about the Environmental impacts of the industries. Thus, the Governments efforts have been targeted to ensure better compliance to environmental laws and encouraging industries which are low polluting in nature. While the problem of effluent and air pollution can be controlled through readily available & comparatively low cost in-plant treatment technologies, Hazardous waste generated needs treatment and disposal which cannot be undertaken at individual industry level, as this will result in creating pollution hot spots at multiple locations. Thus, highly industrialized area like Bidadi Industrial area can have dedicated hazardous chemical waste and Disposal Facility. Presently there is very less Common Hazardous Waste incineration Facility within Bidadi industrial area, also industries on high way state, Mandy and Mysore district. Industries here are required to dispose their hazardous waste in other nearby sites which poses following problems:  Objections are raised  Uneconomical due to high transport cost  Hazards during long distance transportation In view of the same, we have proposed to establish Common facility for treatment and disposal of Hazardous chemical of solid, liquid Waste and semi- solid state. In order to support the government initiative, V TESCH WASTE MANAGEMENT took active interest and approached Government to locate a Hazardous waste incinerator waste facility (CHWIF) and preparation of alternate

Page | 1 fuel and raw material (AFR) for co-processing at their site. The proposed facility shall cater the need of entire Bidadi industrial area, Mandya, Mysore and Ramanagara industries

As per EIA Notification S.O.No 1533 dated 14th Sep 2006 and its subsequent amendments the proposed project is falling under Project / Activity 7 (d) Common Hazardous Waste Treatment, Storage and Disposal Facility (CHWTSDFs), Category “A” .

1.2 Name of the Project Promoters and background: N V Vijaya Kumara and Mrs. Vani 30 years of experiences industrial Vijaya Kumar waste management and also the manages the facilities under hazardous waste management like contaminated drums and barrels reconditioning facility. Integrated industrial solid waste management and has E waste management facility

1.3 Project Details Proposed Common Hazardous Waste Incinerator facility will be located at Plot no 19 D KIADB industrial area, 2ndphase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District.Industries located in the same industrial area, Ramanagara, Mandy, Mysore District collect the hazardous wastes from them, transport the same to the facility, treat and dispose of these wastes at the facility as per the legal requirement and in an environmentally suitable manner. The Proposed Facility will have the Incineration Facility.

Page | 2 Background Information

Introduction

The primary objective of this project is to provide a common integrated facility for the collection, transportation, treatment and disposal of hazardous chemical waste generated. M/s. V TECH WASTE MANAGEMENTS has proposed to set up an incinerator facility (CHWIF) and preparation of alternate fuel and raw material (AFR) for co-processing for handling the non-easily biodegradable/ toxic/ incinerable/ combustible hazardous wastes. The Incineration Facility is proposed to be located at Plot no 19 D KIADB industrial area, 2nd Phase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District, Karnataka. The incineration project is coming up in 2 Acre (8,080 SQM) of industrial plot in an industrially notified area where in all industrial infrastructure facilities like water, power etc required for industrial development are available. The Incinerator proposed is of 1,000 kg/hr incineration capacity and is designed to handle 10 MT/Day (Assuming 8 hrs of working/day and 25 working days/month) of hazardous incinerable wastes. The prime objective of M/s. V Tech Waste Managements is management of chemical incinerable wastes is to initially concentrate the wastes, convert and separate pollutants from its media and finally eliminate/reduce its impact on the environment by incineration. The industry intends to obtain Environmental Clearance from Ministry of Environment and Forests MoEF Govt. of India for the plant. The above requirement has necessitated the industry to evolve strategies for the safe operation of the plant from the environmental angle.

Page | 3 Brief of project

Hazardous Waste disposal is generally done by Incineration (for combustible and highly toxic wastes). Incineration has benefit of reducing volume and toxicity of wastes. The proposed facility will have facility for Incineration designed to meet CPCB standards and will cater to environmentally and economically sound disposal of waste generated in Bidadi industrial area. The proposed facility is located strategically at Bidadi, near Bangalore-Mysore Road. Hazardous wastes generated from various industries in and around Bangalore, need to be disposed in an environmentally safe manner. Day by day, waste generation from industries is increasing due to rapid industrialization. As a matter of consequence, a need is arising to develop a common environmental infrastructure to treat and dispose the hazardous waste. The hazardous waste generated by industries may not be accommodated adequately at TSDF sites operated in Bangalore. The proposed project is well justified in meeting the current and increasing waste management demand. The existing incinerator statistics reveals a huge gap in incinerable waste generation and available incineration capacity in Karnataka. The proposed facility shall serve to bridge the gap to a certain extent.

Aspect Detail Area 8,080 sq.m Capacity 1000 kg/hr Project Cost 4 crore 80 lakh

The site will be operated on Continuous basis. The overall facility shall be so designed in a manner which is reliable and cater for present and for the foreseeable future. The overall objectives of setting up the facility are

Page | 4  To ensure that the environmental impacts due hazardous waste disposal are minimized.  To ensure that resource conservation is maximized.  To ensure techno-economic feasibility of the project.  To prevent accumulation of the hazardous wastes at the facility.  To establish an administrative framework and have necessary infrastructure to ensure proper collection, transport, transit storage, treatment and disposal of the hazardous wastes.  To minimize the health effects associated with hazardous waste handling and management activities  To ensure the technical reliability of the adopted technology in terms of safety, flexibility and sustainability under local conditions.  To ensure compliance with regulatory requirements at every stage of hazardous solid waste handling.

Scope of the Project  Establishment of Integrated Common Hazardous Waste Incinerator facility (CHWIF) and preparation of alternate fuel and raw material (AFR) for co-processing.  Collection and Transportation of hazardous wastes from the generators facility to the facility duly following the manifest and other regulatory requirements and using KSPCB Authorized vehicles.  Carrying out comprehensive and finger print analysis of wastes as per Hazardous waste (Management, Handling and Transboundary) Rules, 2008.  Collection of user charges from the generator

Page | 5  On-site Environmental Monitoring including emergency procedures  Periodical Reporting to regulatory authorities  Following proper procedures for construction, operation and closure of the facility.  Undertaking closure and post-closure measures and monitoring on exhaustion of the site capacity or at the end of project whichever is earlier

1.4 Brief Description of Nature of the Project The proposed project is a Common Hazardous Waste Incinerator facility (CHWIF) and preparation of alternate fuel and raw material (AFR) for co- processing located at Plot no 19 D KIADB industrial area, 2nd Phase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District, Bidadi Industrial area and will cater for safe disposal of hazardous waste for the entire state of Karnataka and partial may serve Kerala and Tamil Nadu State.

1.5 Need for the Project and its importance to the country or region There is a growing concern all over the country for the disposal of hazardous wastes generated from anthropogenic sources. The waste generators find it difficult to dispose their hazardous wastes without causing environmental disturbance; very few scientific incinerator disposal facilities are available. The Hazardous Waste (Management and Handling) Rules 1989 subsequently revised in 2000, 2003 & 2008; promulgated under the Environment Protection Act 1986 govern the generation, handling, storage, treatment and disposal of Hazardous Wastes. Schedule I and II of the 2008 Rules clearly identify hazardous waste from processes, their characteristics and concentration levels beyond which a waste will be termed as hazardous. As per the Rules, the hazardous wastes need to be disposed off in a secured manner without causing environmental damage.

Page | 6 CPCB has published several Guidelines for waste characterization and criteria to choose disposal path ways. Efforts to draw up inventories of Common hazardous waste generated in the country were initiated in year 2003-04 as a follow up to the recommendations of the High Power Committee (HPC) set up under Chairmanship of Shri MGK Menon and Supreme Court Monitoring Committee (SCMC) established by Hon Supreme Court of India. Many reports by CPCB, Delhi have pointed to the need for Common Facilities for Hazardous Waste Disposal in moderately generating HW states like Karnataka. The primary objective of this project is to provide scientific treatment/ disposal of Hazardous Wastes through Incineration.

1.6 Justification of the Project (Need of the Project and its importance to country and or region)

No. Of industries in Total production and generating Incinerable Sl No Industrial Estates Incinerable Hazardous Hazardous waste Waste MT/A 1 Anekal 242 13760.26 2 Bangalore City East 167 133.8 3 Banglore City south 179 350.19 4 Banglore city west 160 332.68 5 Bangalore Peenya 275 504.41 6 Bommanahalli 253 1903.40 7 Dasarahalli 103 463.37 8 Mahadevapura 265 1586.74 9 Rajarajeshwarinagar 112 637.10 10 Sarjapur 209 5338.40 11 Yelahanka 85 2060.70 12 Doddaballapur 61 362.59

Page | 7 No. Of industries in Total production and generating Incinerable Sl No Industrial Estates Incinerable Hazardous Hazardous waste Waste MT/A 13 Hoskote 68 502.22 14 Nelamangala 85 1680.22 15 Bagalkot 40 9.66 16 Belgaum-1 110 433.58 17 Belgaum-2 22 114.47 18 Bellary 65 941.51 19 Bidar 47 934.74 20 Bijapur 33 440.76 21 Chamarajanagar 4 2.11 22 Chikballapur 20 63.67 23 Chikmagalur 19 4.84 24 Chitradurga 33 7.19 25 Davangere 42 11.98 26 Dharwad 86 1001.55 27 Gadag 9 4.70 28 Gulbarga 28 2980.47 29 Hassan 33 942.67 30 Haveri 14 5.33 31 Karwar 29 922.90 32 Kodagu 9 1.93 33 Kolar 81 6289.53 34 Koppal 42 9.29 35 Mandya 42 1351.70 36 Mangalore 144 6958.42 37 Mysore-1 119 1510.53 38 Mysore-2 47 4181.01 39 Raichur 28 1578.51

Page | 8 No. Of industries in Total production and generating Incinerable Sl No Industrial Estates Incinerable Hazardous Hazardous waste Waste MT/A 40 Ramanagara 94 4025.49 41 Shimoga 61 39.45 42 Tumkur 75 984.81 43 Udupi 57 356.13 44 Yadgir 11 0.65 Bangalore Urban 2050 27,070,52 Bangalore Rural 214 2,545.02 Bangalore (U+R) 2264 29615.54 Other District 1444 36109.55

Note – The figures mentioned above are as per the Authorization issued by the KSPB.

1 Mandya 42 1351.70 2 Mysore-1 119 1510.53 3 Mysore-2 47 4181.01 4 Ramanagara 94 4025.49 11068.73

The above tables justifies the proposed project is ideal allocated to cater the incineration business to industries situated on Bangalore –Mysore high way, Ramanagara, Mandya, Mysore District

The proposed facility is located strategically at Plot no 19 D KIADB industrial area, 2nd phase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District near Bangalore. Hazardous wastes generated from various industries in and around

Page | 9 Bangalore more of industries on the belt of Bangalure –Mysore high way, Mandy, Mysore and , Partial proposed project being close to the state of Kerala and Tamil Nadu need to be disposed in an environmentally safe manner. Day by day, waste generation from industries is increasing due to rapid industrialization. As a matter of consequence, a needis arising to develop a common environmental infrastructure to treat and dispose the hazardous waste. The hazardous waste generated by industries may not be accommodated adequately at sites operated in Bangalore. Current scenario shows that most of Common Hazardous Waste Incinerator facility sites have been closed or about to reach at their maximum design capacity. With each passing day industrial waste generation will increase and in absence of proximity to site, the proposed project is well justified in meeting the current and increasing waste management demand. The existing incinerator statistics reveals a huge gap in incinerable waste generation and available incineration capacity in Karnataka. The proposed

facility shall serve to bridge the gap to a certain extent.

Overall incineration capacity is mentioned below

Incineration (solid & liquid) Capacity – 1000 KG/hr

Preparation of alternate fuel and raw material (AFR) for co-processing

The hazardous wastes need to be disposed-off in a secured manner without causing significant environmental impacts in view of their characteristics such as toxicity, corrosiveness, ignitability, reactivity and persistence. The primary objective of this project is to provide a common incineration facility to cater to the industrial solid/ hazardous wastes.

Page | 10 1.7 Required Manpower (Employment generation direct / indirect due to project) Details of the skilled and unskilled manpower for the proposed project during construction and operational phase were given in table below.

Sl no Construction Operation 1 20 50 Skilled Unskilled Skilled Unskilled 2 18 5 45

The local areas will be benefited by way of generation of employment opportunities. The project creates employment to about many persons once the facility comes to the operational stage and during construction stage also. Top priority will be given to locals semi-skilled and unskilled jobs. Indirect employment during project construction stage will be around 15.There will be employment generation during the construction as well as operation phase of the proposed project. Approx. 18 nos. of construction worker will be hired from local area, for the entire construction tenure. Technical staff for operation site, General staff for administrative work and other ancillary services i.e. Security, O&M contractor and plant maintenance services will be required during operation phase. It is estimated that around 40-45 nos. of employee will get direct employment during operation phase.

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2.2 Project Descriptions

2.1 Project Objectives • To collect & receive the hazardous wastes generated from the various industries situated in the state on a regular basis.

• To ensure proper storage of the wastes with respect to their classification, characterization and compatibility.

• To arrange for treatment of wastes, solidification/stabilization and Disposal with or without pretreatment or Incineration depending upon the characteristics of the wastes.

• To educate and make the individual industry aware of storing the hazardous waste in scientific manner and comply with the regulations.

• To educate the industry to minimize the generation of hazardous wastes at source and manage the industrial growth in sustainable manner.

2.2 Location of the Project The proposed project is in 8080 Sq m area of land located at Plot no 19 D KIADB industrial area, 2ndphase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District. Site is located at 12°48'35"N and 77°25'12.9"E.

Page | 12 Fig 2: Location map of proposed project site

Page | 13 Fig- 3: Google image showing project location along with project boundary within 2, 4 and 10 km Boundary.

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Page | 16 2.3 Details of Alternate sites considered and the basis of selecting the proposed site

2.3.1 Alternate Sites:

Presently no alternate sites have been considered.

2.3.2 Selection of the Proposed Site:

The selected site at Bidadi Industrial area based on certain parameters such as characteristics of land, geology, hydro-geology, ground water conditions and ecological considerations etc.

2.4 Size or Magnitude of Operation:

The proposed project will be set-up on 8080.00 sq.mtr (over 2 Acres) land at Bidadi industrial area. The capacity of the proposed site shall be as follows

SL no Description Quantity,TPA 1 Incineration 1000 /Hr

2.5 Project Description with Process Details

Common Hazardous Waste Incinerator facility (CHWIF) and preparation of alternate fuel and raw material (AFR) for co-processing is a facility where hazardous waste is collected transported & scientifically disposed off from small/medium / large scale industries. Collected wastes are stored as per the guidelines of CPCB. Maximum quantity of 10 MT or a minimum period of three months whichever is applicable and taken to the facility for safe and scientific disposal. Common Hazardous Waste Incinerator facility is meant for final

Page | 17 disposal of hazardous waste generated from various production activities. The proper functioning and implementation of necessary treatment schemes installed at this site will reduce the environmental risks expected to be generated from malfunctioning and mismanagement of disposal of hazardous waste. The entire facility will be divided into the following schedule:

 Development of weighing scale  Construction of temporary storage  Laboratory  Pre-treatment  Incinerator with Air Pollution Control System

2.6 Operation Activities

Proposes to install Common hazardous chemicals incineration facility which comprise the following Facilities/ infrastructures:-  Security & reception of waste.  Administrative office.  Site control office with latest equipment like computers, walkie‐talkie &computerized weigh‐bridge, printers, fax, Xerox machine, other required amenities etc.  Wheel and truck wash facility  Analytical Laboratory  Waste Storage sheds  Incinerator

Page | 18 Workshop for maintenance of plant machinery, electrical maintenance etc. will be provided. Administrative infrastructure with necessary sanitation facilities for the employees required for operations of the facility shall also be provided.

Description of facility to be provided at proposed site and methodology to be used for waste management is described below: V Tech Waste Managements proposes to install common incineration facility with Design capacity of incineration is 1000 kg/hr. and will be able to handle all kind of incinerable wastes i.e. Liquid/solid/powdery/sludge/tarry etc. Proposed Incineration facility shall consist of, rotary kiln with post combustion chamber, evaporative cooler, lime & carbon injection system, air pollution control system i.e. bag filter, wet scrubber, stack, submerged ash conveyor etc. Liquid and solid incinerable wastes shall be stored separately in demarked incinerator waste storage area. All waste shall be incinerating on daily basis in incinerator.

Waste shall be transported by using rubber lined tankers to common incineration area. The waste sample shall be taken at site to check the inlet waste acceptance criteria. It will be allowed only after successfully meeting the inlet criteria, if the sample fails to achieve so, it will not be allowed and will be sent back to generator for further treatment.

2.7 Resources Requirement Capital investment, land, water, fuel, man power, power, other utilities etc. are main requirement of proposed project. All the requirements are described in detailed in following sections.

Page | 19 2.8 Capital Investment For establishment of common treatment and disposal facility for hazardous wastes, capital investment towards Land cost, Land development cost, TSDF components, Transport, Earthmoving and other machinery, construction of Lab and admin. Building, Security, weighbridge, internal Roads and drains network, Greenbelt development etc. is estimated around Rs 4 Crores 30 lakh.

2.9 Land Proposed Common hazardous waste site shall require 8080 Sqmtrs develop complete industrial infrastructure i.e. admin building, Laboratory, waste storage area, treatment facilities, fire hydrant and other ancillary amenities etc. The proposed project will doesn’t change the current land use, but will change land cover or topography as presently land is used for an industrial activities. As per govt notification. Now it will be developed as common incineration facility in accordance with local development plan and used for industrial purpose. Land possession is already available with project proponent.

Table: Land Requirement Sl no Description Area in Sq meters 1 Incinerator and alternate fuel and raw material 2,400 (AFR) for co-processing preparation area 2 Storage area 1,600 3 Administration building and others 400 4 Green belt 1,000 5 Open Space 800 6 Internal roads 1,997

Page | 20 2.10 Water The water requirement for the proposed project during construction and operation phase will be met though KIADB water. It is estimated that approx. 15 KLD water will be required during construction phase, while 8 KLD water willbe utilized during operation phase. Water consumption for both phases is detailed below in table.

Water consumption in KLD Sr Activity Remarks no Construction Operation phase phase 1 Domestic 3 5 Fresh Water 2 Construction activity 12 Nil 3 Industrial Scrubbers - 3 KLD Fresh Water 4 Gardening - 3 KLD Fresh Water Total 15 11

2.11 Electricity

Approx. 50 KVA construction power from BESSCOM (Bengaluru Electricity Supply Company) for specific construction requirements will be required during construction phase. During operation Phase, electricity will be provided by BESSCOM. It is estimated that approx. 50 KVA power will be required for operational activities. In case of power failure, 100 KVA DG set will be used as backup power.

Page | 21 2.12 Utility & Fuel

Concrete mixers, trucks, earth moving machines, water tanker, roller etc. shall be used during construction phase. All construction machineries will be diesel (HSD) operated and consumption will be 150 Ltr. /hr.Crain, waste spreading machines, water tanker etc. shall be used for operation activities.

 For Incinerator, NG: 13,350 SCM/day  For D.G. set, HSD : 100 liter/Hr

3. Technical Specifications of Incinerator

Sl. No. Design Details Specifications Incinerator 1 Type of waste Hazardous Wastes from various industries in Karnataka state 2 Capacity 1000 Kg/hr 3 Auxiliary Fuel Dual Fuel (Furnace Oil, Diesel and CNG) 4 Type of Burner Operation Mono block fully automatic burners 5 Temperature Primary Chamber 8000 C ±500C Secondary Chamber 10500C ± 500C 6 Incinerator design type Horizontal type (both chambers will be placed on the floor for easy maintenance and service) Primary Chamber 1 Type Static Solid Hearth 2 Material of Thickness Mild Steel, 5mm thick 3 Refractory thickness 115mm thick 4 Material. Refractory bricks confirming to IS-8 5 Temperature resistance 14000C 6 Insulation thickness 115mm thick

Page | 22 Sl. No. Design Details Specifications 7 Material Insulation bricks IS-2042 8 Waste Charging Manual and Automatic Feeding system – Hydraulic operated with bin lifting system. 9 Ash Removal Manual – Extension system provided Secondary Chamber 1 Type Static Solid Hearth 2 Material of Thickness Mild Steel, 5mm thick 3 Refractory thickness 115mm thick 4 Material Refractory bricks confirming to IS-8 5 Temperature resistance 14000C 6 Insulation thickness 115mm thick 7 Material Insulation bricks IS-2042 Emergency Stack 1 MOC Mild Steel, 3mm thick 2 Refractory 75mm thick castable 3 Insulation 25mm thick castable Venturi Scrubber 1 Type High pressure jet type 2 MOC Stainless Steel – 316L 3 Temperature of the outlet 78-800C 4 Scrubbing Media Water with 5% caustic Re-Circulation Pump 1 Type Centrifugal 2 MOC SS 316/PP Chemical process pump Droplet separator and Recirculation Tank (Integral) 1 Type Cyclonic 2 Application To separate water droplets from flue gases 3 MOC Mild Steel Rubber lined 3mm thick I.D. Fan 1 Type High pressure Centrifugal type 2 MOC Stainless Steel Impeller and Mild Steel rubber

Page | 23 Sl. No. Design Details Specifications lined casing 3 Drive Belt driven 4 Motor 30 HP Combustion Fan 1 Type Centrifugal 2 Modulation Manual damper control 3 MOC Mild steel 4 Drive Direct drive 5 Motor 30 HP Burner 1 No. of Burners 3. Nos (2 Nos. for Primary Chamber & 1 No. for Secondary Chamber) 2 Type Mono block fully automatic oil fired 3 Fuel Dual Fuel (Furnace Oil & Diesel) 4 Make “ALSTOM” Fuel Storage Tank 1 MOC & Capacity High pressure Centrifugal type

2 Other Standard Accessories Stainless Steel Impeller and Mild Steel rubber 3 Visual Checking of Fuel Belt Driven 4 Quantity 2 Nos. (one for Furnace Oil and one for Diesel) 5 Pre-heater Provided in Furnace Oil Tank Control Panel 1 MOC & Type CRCA Sheet, PLC based complete with online recording and printing system for date, time, chamber & secondary chamber with manual control also to run the unit in case of break down in the automatic operation Common chimney of 30 meters Height 1 MOC Mild steel 2 Type Self-supporting 3 Height 30 meters from ground level 4 Ladder Provided till the top

Page | 24 Sl. No. Design Details Specifications 5 Other Standard Accessories Aviation lamp, lightening arrestor, stack drain, inspection platform, sampling port 6 Optional – Inside protection 3mm thick rubber lining from inside 7 Thickness Bottom 10 mtrs – 8mm, Top 20 mts – 6 mm Base plate- 25 mm 8 Diameter Top Diameter – 600 mm

Page | 25 3.0 Pollution Potential

3.1 Sewage Sewage will be generated from the domestic activities of the construction workers. 2.7 KLD sewage is estimated to be generated which will be treated in septic tank and soak pit. During operation phase, 4 KLD sewage will be generated from staff and will be treated in septic tank and soak pit.

3.2 Effluent During operation phase, scrubbed liquid. shall be generated. It is proposed to dispose to common effluent treatment plant of M/s Pai and Pai chemicals located at industrial area, Bangalore –Mysore road

3.3 Air Emission There will be flue gas emission from diesel operated construction machinery. Pollutant like PM, SOx, NOx will be emitted, which is short term emission and will be limited up to construction phase. During operation phase following emission is expected  Flue gas emission (PM, SOx, NOx) to be generated from proposed and D G set.  Fuel to be used are NaturalGas, furnace Oil, Agro waste & HSD.  Process emission {Particulate Matters, sulphur oxides, nitrous

oxides, HCl, CO, Dioxin, Furan, NH3, TOC, Cl2, HC, H2S, HF(CD+TH), HG (Sb+As+Pb+Cr+CO+Cu+Mn+Ni+V) etc. to be generated from proposed incinerator of capacity 1,000 kg/hr.  Other source of emission will be due to vehicular movement.

Page | 26 Adequate stack height shall be provided for proper dispersion of pollutant into the atmosphere. Adequate air pollution control equipment like bag filter, cyclone separator, venture scrubber, alkali scrubber etc. shall be provided to achieve the KSPCB norms.

3.4 Solid Waste

Proposed Hazardous waste incineration facility is not involved in any manufacturing activities; it is only incineration facility for the solid/hazardous wastes collected from surrounding industries, the following waste are supposed to be procured and incinerated scientifically as per the CPCB guidelines. During the waste management activity, following solid and hazardous wastes are expected to be received. All the wastes will be disposed-off in proposed facility.

Cat. Processes Hazardous Waste * No. 1. Petrochemical processes and 1.1 Furnace/reactor residue and debris pyrolytic operations 1.2 Tarry residues 1.3 Oily sludge emulsion 1.4 Organic residues 1.5 Residues from alkali wash of fuels 1.6 Still bottoms from distillation process 1.7 Spent catalyst and molecular sieves 1.8 Slop oil from wastewater 2. Drilling operation for oil and gas 2.1 Drill cuttings containing oil production 2.2 Sludge containing oil 2.3 Drilling mud and other drilling wastes 3. Cleaning, emptying and 3.1 Oil-containing cargo residue, washing maintenance of petroleum oil water and sludge storage tanks including ships 3.2 Chemical-containing cargo residue and sludge

Page | 27 Cat. Processes Hazardous Waste * No. 3.3 Sludge and filters contaminated with oil 3.4 Ballast water containing oil from ships. 4. Petroleum refining/re-processing 4.1 Oily sludge/emulsion of used oil/recycling of waste oil 4.2 Spent catalyst 4.3 Slop oil 4.4 Organic residues from process 4.5 Spent clay containing oil 5. Industrial operations using 5.1 Used/spent oil mineral/synthetic oil as lubricant 5.2 Wastes/residues containing oil in hydraulic systems or other applications 17. Production of mineral acids 17.1 Residues, dusts or filter cakes 17.2 Spent catalyst 18. Production of nitrogenous and 18.1 Spent catalyst complex fertilizers 18.2 Spent carbon 18.3 Sludge/residue containing arsenic 18.4 Chromium sludge from water cooling tower 19. Production of phenol 19.1 Residue/sludge containing phenol 20. Production and/or industrial use of 20.1 Contaminated aromatic, aliphatic or solvents napthenic solvents may or may not be fit for reuse. 20.2 Spent solvents 20.3 Distillation residues 21. Production and/or industrial use of 21.1 Process wastes, residues & sludge paints, pigments, lacquers, 21.2 Fillers residues varnishes, plastics and inks 22. Production of plastic raw 22.1 Residues of additives used in Plastics materials manufacture like dyestuffs, stabilizers, flame retardants, etc. 22.2 Residues and waste of plasticisers 22.3 Residues from Vinyl chloride monomer production

Page | 28 Cat. Processes Hazardous Waste * No. 22.4 Residues from acrylonitrile production 22.5 Non-polymerised residues 23. Production and/or industrial use of 23.1 Wastes/residues (not made with vegetable glues, cements, adhesive and or animal materials) resins 24. Production of canvas and textiles 24.1 Chemical residues 25. Industrial production and 25.1 Chemical residues formulation of wood preservatives 25.2 Residues from wood alkali bath 26. Production or industrial use of 26.1 Process waste sludge/residues containing synthetic dyes, dye-intermediates acid or other toxic metals or organic and pigments complexes 26.2 Dust from air filtration system 27. Production of organo-silicone 27.1 process residues compounds 28. Production/formulation of drugs/ 28.1 Process Residues and wastes Pharmaceuticals & health care 28.2 Spent catalyst / spent carbon product 28.3 Off specification products 28.4 Date-expired, discarded and off- specification drugs/ medicines 28.5 Spent organic solvents 29. Production, and formulation of 29.1 Process wastes/residues pesticides including stock-piles 29.2 Chemical sludge containing residue pesticides 29.3 Date-expired and off-specification pesticides 32. Pulp & Paper Industry 32.1 Spent chemicals 32.3 Process sludge containing absorbable organic halides [AOx] 33. Disposal of barrels / containers 33.1 Chemical-containing residue arising from used decontamination. for handling of hazardous wastes / 33.2 Sludge from treatment of waste water chemicals arising out of cleaning / disposal of barrels / containers 34. Purification and treatment of 34.1 Flue gas cleaning residue

Page | 29 Cat. Processes Hazardous Waste * No. exhaust air, water & waste water 34.2 Spent ion exchange resin containing toxic from the processes in this metals schedule and common industrial 34.3 Chemical sludge from waste water effluent treatment plants (CETP’s) treatment 34.4 Oil and grease skimming residues 35. Purification process for organic 35.1 Filters and filter material which have compounds/solvents organic liquids in them, e.g. mineral oil, synthetic oil and organic chlorine compounds 35.2 Spent catalyst 35.3 Spent carbon 36. Hazardous treatment and 36.1 Sludge from wet scrubbers concentration techniques 36.4 Distillation residues from contaminated organic solvents

3.5 Noise Generation of noise from operation of equipment e.g. engines, ventilation plant, crushers, concrete mixers, trucks, earth moving machines, etc. will be expected during construction phase. Construction activities are restricted to daytime only. PPE shall be provided to construction workers. During operation phase, noise generation is expected due to on-site traffic movement, operation of incinerator, plant machineries etc. Acoustic enclose and PPE shall be provided to achieve the norms as per guideline. As per CPCB guideline, project proponent has made provision of greenbelt area. Approx. 1,000 m2 areas will be developed as greenbelt area, which is 15 % of total plot area.

Page | 30 4.0 Site Analysis

4.1 Alternative Site

Site Selection for Common Hazardous Incinerate Waste Management Facility has been referred for the most suitable site for the proposed integrated facility. Proposed project site has been allotted after thorough examination by KIADB official.

4.2 Topography & Land Use Pattern

Proposed project site is located at Latitude 12°48'35"Nand Longitude 77°25'12.9"E. There is no forest, national park, eco sensitive area and wild life sanctuary located Within 5 km periphery of the proposed project site. Ground water table is approx. 5 -10 mtr. below the ground level. Proposed project site is in private land.

4.3 Climate data from Secondary sources

Proposed project site falls under seismic zone – II which is not highly earthquake prone area. The structure will design as per codes to negate the threat of environmental and other damages. Aside from the monsoon season, the climate is dry. Annual average temperature is from 31°C (max.) to 14°C(mini.). May is the hottest month with its average high temperatures at 30.8 0C. The coldest month is January with average highs at 12.0 0C.The average rainfall is recorded as 854 mm.

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4.4 Infrastructure and Connectivity

Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities such as park, market, playground etc. education, health care, community development, income distribution, employment and social welfare are available in nearby area of proposed project site. Proposed project site is connected with road, rail and air transport. Waste transportation &personnel during the Construction and operation phase shall be done by means of existing transportation facility.

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5.0 Planning Brief

5.1 Planning Concept

Population and the distance of the populated areas from the sites should be considered for evaluating the sites. For this reason, the populations of villages within 10 km radius and their distances from the site have to be considered. While Transportation, the collection personnel shall wear gloves, masks, rubber gum boots while unloading the same PPE shall be used. While loading the wastes into incinerators, the staff shall wear helmet, goggles, masks, asbestos temperature resistant gloves, and boots. While segregation, they shall ensure protection from needle pricking and shall use hand gloves. Any needle stick injury shall be attended to immediately; they shall thoroughly wash the injured area using soap/ detergent and then apply disinfectant to the area. Further to this they shall get checked up for infections. Health check-up and vaccinations will be done as per standard prescribed by health department and records maintained.

5.2 Man power Planning A detail of the skilled and unskilled manpower for the proposed project during Construction and operational phase has already discussed.

5.3 Amenities and Facilities: The facility would require the following utilities for its routine operations: • Electricity • Captive Generation (DG Set) • Telephone Lines • Mobile Connections Lines

Page | 33 • Laboratory: For analysis of waste • Weigh Bridge: For weighing of waste. • Transportation: pneumatically operated covered trucks as per requirement • Fuel: Diesel • Canteen: Adequate for staff requirements

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6.0 Proposed Infrastructure

Industrial area:

V Tech Waste Managements proposed to set up Common hazardous chemicals incineration facility at Plot no 19 D KIADB industrial area, 2ndphase, Bidadi Industrial Area, Bidadi Taluk, Ramnagar District.

Residential Area:

There will not be any Residential area within the proposed Common hazardous chemicals incineration site.

6.1 Social Infrastructure:

The proposed project will generate temporary employment for about 20 persons during the construction phase. The direct employment will be generated during operation phase. Hence, there will be positive Impact due to the proposed project. Practically, all the infrastructure facilities like transport, medical care, and social services etc. are already available around the site. Local people will be given preference wherever found suitable for all the jobs in the plant, direct as well as indirect.

Connectivity: This proposed Common hazardous chemicals incineration site is at Plot no 19 D KIADB industrial area ,2ndphase, Bidadi Industrial Area, Bidadi Taluk , Ramnagar District, Bidadi Industrial area which is well connected by NH and internal roads. The proposed site is located at developed industrial area so good networks of roads are present.

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6.2 Industrial Infrastructure

Drinking Water Management:

The water requirement is about 8 cm/day for Scrubbing, Domestic and Greenery purpose. The water shall be sourced from BESCOM.

Sewage System: Septic tank and soak pit shall be adopted

Industrial Effluent: The effluent generated at Common hazardous chemicals incineration facility shall be disposed to CETP.

Solid Waste Management: The site itself is for CHWTSDF.

Green Belt:

Green belt is proposed to be developed all along the boundary of facility for reducing the soil erosion, suppress dust generation and enhancing the aesthetic value of the area. Green belt though not associated directly with treatment/disposal facility is a major psychological aspect creating impact of effective disposal scheme around the site area. The green belt will be developed along plot boundaries using varieties of plant species suitable to local environment. Species type will be based on soil characteristics and other related aspects to mitigate pollution effects due to noise, odor, dust etc. The major advantage of green belt is development of buffer zone and visual barrier for surrounding locality. About 1000.00 sq. m. area is proposed for green belt.

Page | 36 7.0 Rehabilitation & Resettlement

The proposed activities are in the established at Plot no 19 D KIADB industrial area ,2ndphase, Bidadi Industrial Area, Bidadi Taluk , Ramnagar District Bidadi Industrial area, Karnataka. It does not require acquisition of Land and the Infrastructure so there is no any kind of activity of Rehabilitation and Resettlement carried out.

Page | 37 8.0 Project Schedule & Cost

8.1 Project Schedule

The proposed Project will be started after getting Environmental Clearance from MoEF and consent for operation from KSPCB. Project proponent has expected to start the operation activity in the month of Dec. 2016 and operation process will be in the month of June – 2018.

8.2 Project Cost

There is an additional project cost as it is a proposed unit. The proposed project cost including land, building, plant & machinery, office Equipment and Furniture and Fixtures is estimated Rs. Four crore and Eighty lakhs only (Rs. 4,80,00,000/-)

Page | 38 9.0 Analysis of Proposal

9.1 Financial and Social Benefits

The land area of 8080 sq.m for the proposed project is adequate exclusively for the waste generated in and around the Bidadi industrial area. The location of the project is within the industrial area complying with the CPCB site selection criteria for developing Hazardous waste incinerator, hence will not pose any social or other issues. The project is economically and technically viable because this project helps the industrial waste generators in and around the area in reducing their waste transportation cost. At the same time the Project also envisages the subsidies from the Central and State Government for developing common TSDFs.

9.2 Project Benefits

From the proposed project the major benefits, include improving the degraded environment by establishing an Integrated Common Hazardous Waste Treatment, Storage, and Disposal Facility. • The proposed project facilitates better management of the industrial wastes. • It will be the showcase for other states for management of hazardous waste additional benefit of green and clean Environment. • It minimizes the pollution load on environment from industrial hazardous waste- • Compliance with prescribed regulatory norms which in turn avert the risk of closure on account of violation of rules

Page | 39 • It reduces the number of hazardous waste dump sites in the area and also eliminates the pollution potential • The management of wastes is relatively easier & economically viable at common facility. • Cost of environmental monitoring is less at common facility • Reduced environmental liability due to captive storage of hazardous waste in the premises of industries • Better occupational health and safety at individual industry level • Prevention of natural resource contamination thereby improving overall environmental status of the state and region.

Page | 40 Schematic representations of the feasibility drawing which give information of EIA purpose

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