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PRODUCT CATALOGUE No.1

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PRODUCT CATALOGUE No.1 Formerly PRODUCT CATALOGUE No.1 Email: [email protected] +44(0) Tel: +44(0)1569 769165 Octopus Test Systems Ltd. Unit 15 Spurryhillock Industrial Estate Broomhill Road Stonehaven AB39 2NH United Kingdom Telephone:- +44(0)1569 769165 Email:- [email protected] Website:- www.octopus-ts.com CONTENTS PAGE PAGE HYDROSTATIC TEST JACKET METHOD 3, 4 SYSTEMS NON-JACKET METHOD 5 PROOF METHOD 6 JACKET OPTIONS & SPARES QUICK RELEASE 7 CLAMPS BURST DISC KIT 7 JACKET LID O-RING 8 CYLINDER 9 ADAPTORS MINI-CORE HOSE 10 SYSTEM PRESSURE GAUGES 11 HYDROPUMP 11 BURETTES 12 CUSTOM SOLUTIONS 13 HY-PAC HY-PAC 14 HY-PAC 15 INDUSTRIAL SHOT BLASTING INTERNAL SHOT BLASTER SPARES 16,17 TUMBLING TUMBLER PRO 18 CLEANING ULTRASONIC CLEANING 19 WIRE BRUSH 20 STAMPING & CUSTOM STAMPS 21 MARKING REJECT STAMP 21 STANDARD STAMPS 22 INSPECTION THREAD GAUGES 23,24 2 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > JACKET METHOD For hydrostatic testing of diving and related high pressure cylinders the system features a test panel, test jacket and associated equipment. The system operates by hydrostatically pressurising the cylinder inside the jacket which is also filled with water and the volumetric displacement of water in the jacket by cylinder expansion is then measured on the panel mounted burette with any permanent expansion subsequently calculated to determine pass/fail. The jacket and panel are manufactured from mild steel with a hard wearing powder coat finish, the jacket features a coned lid to ensure no trapped air to achieve the desired level of test accuracy. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements. 3 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > JACKET METHOD System Features - Panel • 100:1 ratio hydropump 700 bar output rated (system max 500bar) • Height adjustable burette • 6” Master Gauge (with option of UKAS traceable calibration) • Working Gauge • Isolation Valves and Vent Valve • Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Jacket connection • Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional) Panel with HY-PAC System Features - Jacket • Coned Lid for easy removal of air in the system • Mini-Core (NEW) Small Bore Flexible HP Hose for quick connection of cylinders • Burst Disc Assembly • Easy access water inlet and outlet ball valves • Fully removable High Pressure Assembly fitted through jacket wall • Quick Release Clamps (Optional) Mini-Core Jacket-Cylinder Jacket Burst Disc Connection Part Number Description HT01-S-001 Hydrostatic Test System, Jacket Method (Not including Quick Release Clamps) HT01-S-002 Hydrostatic Test System, Jacket Method, c/w HY-PAC (UK Electrical Supply), (Not including Quick Release Clamps) HT01-S-003 Hydrostatic Test System, Jacket Method, c/w HY-PAC (Euro Electrical Supply), (Not including Quick Release Clamps) 4 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > NON-JACKET METHOD For hydrostatic testing of diving and related high pressure cylinders, the system features a test panel and associated equipment. The system operates by hydrostatically pressurising the cylinder then measuring the volume of water expelled from the cylinder when the pressure is released to determine the permanent expansion. The panel is manufactured from mild steel with a hard wearing powder coat finish, three burettes are mounted into the panel, each with an isolation valve. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements. System Features - Panel • 100:1 ratio hydropump 700 bar output rated (system max 500bar) • 3 Burettes, each with isolation valves • 6” Master Gauge (with option of UKAS traceable calibration) • Working Gauge • Isolation Valves and Vent Valve • Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Cylinder Connection • Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional) Part Number Description HT02-S-001 Hydrostatic Test System, Non-Jacket Method HT02-S-002 Hydrostatic Test System, Non-Jacket Method, c/w HY-PAC (UK Electrical Supply) HT02-S-003 Hydrostatic Test System, Non- Jacket Method, c/w HY-PAC (Euro Electrical Supply) 5 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > PROOF METHOD For hydrostatic testing of diving and related high pressure cylinders, the system features a test panel and associated equipment. The system operates by hydrostatically pressurising the cylinder to test pressure then checking for any leakage, decrease in pressure or visible deformation to determine pass/fail. The panel is manufactured from mild steel with a hard wearing powder coat finish. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements. System Features - Panel • 100:1 ratio hydropump 700 bar output rated (system max 500bar) • 6” Master Gauge (with option of UKAS traceable calibration) • Working Gauge • Isolation Valves and Vent Valve • Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Cylinder connection • Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional) Part Number Description HT03-S-001 Hydrostatic Test System, Proof Method HT03-S-002 Hydrostatic Test System, Proof Method, c/w HY-PAC (UK Electrical Supply) HT03-S-003 Hydrostatic Test System, Proof Method, c/w HY-PAC (Euro Electrical Supply) 6 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES QUICK RELEASE CLAMPS Part Number Description HT01-A-0001 Quick Release Clamps, Set of 6, c/w Rubber Feet, Jacket Method * RUBBER FEET INCLUDED ON SETS OF CLAMPS* HT01-C-0001 Feet, Rubber, Set of 6, For QR Clamps BURST DISC KIT We recommend annual replacement of the burst disc and o-ring, this also provides an opportunity to check the integrity of the test jacket in this area. The o-ring and burst discs are suitable for standard Birchley / Octopus Test Jackets however if uncertain of the age / type of jacket we can confirm and also offer solutions for alternative sized jackets. Part Number Description HT01-A-0002 Burst Disc Kit, Disc & O-Ring, Jacket Method 7 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES JACKET LID O-RING We recommend annual replacement of the jacket lid o-ring. These are supplied as 1 metre long o-ring cord which is then cut and bonded to suit the o-ring groove as not all jackets have the same diameter groove with different versions supplied over the years. We can also offer sealing solutions for non-standard jacket sizes. Part Number Description HT01-C-0002 O-Ring, Cord, Jacket Method, 1.0m Long 8 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES CYLINDER ADAPTORS We offer a full range of adaptors to screw into cylinders for test, all supplied with a large hex for securing onto the cylinder. We can supply most thread types but if you have a requirement not on the list please contact us. Part Number Description FN01-C-0001 Adaptor, Cylinder Test, M25 x 2.0, Brass FN01-C-0003 Adaptor, Cylinder Test, M18 x 1.5, Brass FN01-C-0004 Adaptor, Cylinder Test, G3/4 x 14, Brass FN01-C-0005 Adaptor, Cylinder Test, ¾ NPSM, Brass FN01-C-0006 Adaptor, Cylinder Test, 25E (ISO11363), Brass FN01-C-0007 Adaptor, Cylinder Test, 17E (ISO11363), Brass OTHER TEST ADAPTORS AVAILABLE ON REQUEST, CONTACT US WITH YOUR CYLINDER THREAD DETAILS 9 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES MINI-CORE HOSE SYSTEM The new Mini-Core hose system features a high pressure, small bore hose assembly so when fitted with the appropriate cylinder adaptor can be screwed into the cylinder, the cylinder then lifted into the test jacket and a quick connection made to the jacket wall HP connection. The small, flexible hose makes manoeuvring inside the jacket much easier than bulky, larger diameter hoses. We also offer the same hose assembly for panel to jacket (jacket method) and panel to cylinder (non-jacket and proof method) connections. If you have a requirement for a non-standard length or connection please contact us. Part Number Description FN02-A-0001 Hose Assembly, Mini-Core, c/w Jacket Wall Connection, 0.5m Long (Does not include cyl adaptor) FN02-A-0002 Hose Assembly, Mini-Core, Jacket to Panel, 1.5m Long 10 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES PRESSURE GAUGES Part Number Description HT03-A-0001 Gauge, Master, 700 bar, 150mm Dia (Non-UKAS) HT03-A-0002 Gauge, Master, 700 bar, 150mm Dia (With UKAS Calibration) HT03-A-0003 Gauge, Working, 700 bar, 100mm Dia (Standard Cert) HYDROPUMP Part Number Description HT03-A-0004 Pump, Hydro, 100:1 Ratio, 700 bar, Test Panel HT03-A-0005 Full Service Kit for HT03-A-0004 HT03-A-0006 Air End Service Kit for HT03-A-0004 HT03-A-0007 Hydraulic End Kit for HT03-A-0004 11 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES BURETTES Part Number Description HT01-A-0003 Burette, Standard, Jacket Method WE CAN MANUFACTURE BURETTES TO VARIOUS DIAMETERS AND LENGTHS, CONTACT US IF YOU HAVE A SPECIFIC REQUIREMENT 12 | P a g e Email: [email protected] +44(0) Tel: +44(0)1569 769165 HYDROSTATIC TEST SYSTEMS > CUSTOM SOLUTIONS Alongside our standard product range we also offer custom solutions to meet specific requirements such as larger / smaller test jackets, clamping devices, automated testing, brackets, custom fittings, lifting systems etc.
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