PRODUCT CATALOGUE No.1
Formerly
PRODUCT CATALOGUE No.1
Email: [email protected] +44(0) Tel: +44(0)1569 769165
Octopus Test Systems Ltd. Unit 15 Spurryhillock Industrial Estate Broomhill Road Stonehaven AB39 2NH United Kingdom Telephone:- +44(0)1569 769165 Email:- [email protected] Website:- www.octopus-ts.com
CONTENTS PAGE
PAGE HYDROSTATIC TEST JACKET METHOD 3, 4 SYSTEMS NON-JACKET METHOD 5 PROOF METHOD 6 JACKET OPTIONS & SPARES QUICK RELEASE 7 CLAMPS BURST DISC KIT 7 JACKET LID O-RING 8 CYLINDER 9 ADAPTORS MINI-CORE HOSE 10 SYSTEM PRESSURE GAUGES 11 HYDROPUMP 11 BURETTES 12 CUSTOM SOLUTIONS 13 HY-PAC HY-PAC 14 HY-PAC 15 INDUSTRIAL SHOT BLASTING INTERNAL SHOT BLASTER SPARES 16,17 TUMBLING TUMBLER PRO 18 CLEANING ULTRASONIC CLEANING 19 WIRE BRUSH 20 STAMPING & CUSTOM STAMPS 21 MARKING REJECT STAMP 21 STANDARD STAMPS 22 INSPECTION THREAD GAUGES 23,24
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HYDROSTATIC TEST SYSTEMS > JACKET METHOD For hydrostatic testing of diving and related high pressure cylinders the system features a test panel, test jacket and associated equipment. The system operates by hydrostatically pressurising the cylinder inside the jacket which is also filled with water and the volumetric displacement of water in the jacket by cylinder expansion is then measured on the panel mounted burette with any permanent expansion subsequently calculated to determine pass/fail. The jacket and panel are manufactured from mild steel with a hard wearing powder coat finish, the jacket features a coned lid to ensure no trapped air to achieve the desired level of test accuracy. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements.
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HYDROSTATIC TEST SYSTEMS > JACKET METHOD
System Features - Panel • 100:1 ratio hydropump 700 bar output rated (system max 500bar)
• Height adjustable burette • 6” Master Gauge (with option of UKAS traceable calibration) • Working Gauge
• Isolation Valves and Vent Valve
(NEW) • Mini-Core Small Bore Flexible HP Hose for Panel to Jacket connection • Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional)
Panel with HY-PAC System Features - Jacket
• Coned Lid for easy removal of air in the system
• Mini-Core (NEW) Small Bore Flexible HP Hose for quick connection of
cylinders
• Burst Disc Assembly
• Easy access water inlet and outlet ball valves
• Fully removable High Pressure Assembly fitted through jacket wall
• Quick Release Clamps (Optional)
Mini-Core Jacket-Cylinder Jacket Burst Disc Connection
Part Number Description HT01-S-001 Hydrostatic Test System, Jacket Method (Not including Quick Release Clamps)
HT01-S-002 Hydrostatic Test System, Jacket Method, c/w HY-PAC (UK Electrical Supply), (Not including Quick Release Clamps)
HT01-S-003 Hydrostatic Test System, Jacket Method, c/w HY-PAC (Euro Electrical Supply), (Not including Quick Release Clamps)
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HYDROSTATIC TEST SYSTEMS > NON-JACKET METHOD For hydrostatic testing of diving and related high pressure cylinders, the system features a test panel and associated equipment. The system operates by
hydrostatically pressurising the cylinder then measuring the volume of water expelled from the cylinder when the pressure is released to determine the permanent expansion. The panel is manufactured from mild steel with a hard wearing powder coat finish, three burettes are mounted into the panel, each with an isolation valve. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements.
System Features - Panel
• 100:1 ratio hydropump 700 bar output rated (system max 500bar)
• 3 Burettes, each with isolation valves
• 6” Master Gauge (with option of UKAS traceable calibration)
• Working Gauge • Isolation Valves and Vent Valve • Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Cylinder
Connection
• Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional)
Part Number Description HT02-S-001 Hydrostatic Test System, Non-Jacket Method
HT02-S-002 Hydrostatic Test System, Non-Jacket Method, c/w HY-PAC (UK Electrical Supply)
HT02-S-003 Hydrostatic Test System, Non- Jacket Method, c/w HY-PAC (Euro Electrical Supply)
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HYDROSTATIC TEST SYSTEMS > PROOF METHOD For hydrostatic testing of diving and related high pressure cylinders, the system features a test panel and associated equipment. The system operates by hydrostatically pressurising the cylinder to test pressure then checking for any leakage, decrease in pressure or visible deformation to determine pass/fail. The panel is manufactured from mild steel with a hard wearing powder coat finish. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements.
System Features - Panel • 100:1 ratio hydropump 700 bar output rated (system max 500bar)
• 6” Master Gauge (with option of UKAS traceable calibration)
• Working Gauge • Isolation Valves and Vent Valve • Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Cylinder
connection
• Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional)
Part Number Description HT03-S-001 Hydrostatic Test System, Proof Method
HT03-S-002 Hydrostatic Test System, Proof Method, c/w HY-PAC (UK Electrical Supply)
HT03-S-003 Hydrostatic Test System, Proof Method, c/w HY-PAC (Euro Electrical Supply)
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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES
QUICK RELEASE CLAMPS
Part Number Description HT01-A-0001 Quick Release Clamps, Set of 6, c/w Rubber Feet, Jacket Method * RUBBER FEET INCLUDED ON SETS OF CLAMPS*
HT01-C-0001 Feet, Rubber, Set of 6, For QR Clamps
BURST DISC KIT
We recommend annual replacement of the burst disc and o-ring, this also provides an opportunity to check the integrity of the test jacket in this area. The o-ring and burst discs are suitable for standard Birchley / Octopus Test Jackets however if uncertain of the age / type of jacket we can confirm and also offer solutions for alternative sized jackets.
Part Number Description HT01-A-0002 Burst Disc Kit, Disc & O-Ring, Jacket Method
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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES
JACKET LID O-RING
We recommend annual replacement of the jacket lid o-ring. These are supplied as 1 metre long o-ring cord which is then cut and bonded to suit the o-ring groove as not all jackets have the same diameter groove with different versions supplied over the years. We can also offer sealing solutions for non-standard jacket sizes.
Part Number Description HT01-C-0002 O-Ring, Cord, Jacket Method, 1.0m Long
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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES
CYLINDER ADAPTORS
We offer a full range of adaptors to screw into cylinders for test, all supplied with a large hex for securing onto the cylinder. We can supply most thread types but if you have a requirement not on the list please contact us.
Part Number Description FN01-C-0001 Adaptor, Cylinder Test, M25 x 2.0, Brass
FN01-C-0003 Adaptor, Cylinder Test, M18 x 1.5, Brass
FN01-C-0004 Adaptor, Cylinder Test, G3/4 x 14, Brass
FN01-C-0005 Adaptor, Cylinder Test, ¾ NPSM, Brass
FN01-C-0006 Adaptor, Cylinder Test, 25E (ISO11363), Brass
FN01-C-0007 Adaptor, Cylinder Test, 17E (ISO11363), Brass
OTHER TEST ADAPTORS AVAILABLE ON REQUEST, CONTACT US WITH YOUR CYLINDER THREAD DETAILS
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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES
MINI-CORE HOSE SYSTEM
The new Mini-Core hose system features a high pressure, small bore hose assembly so when fitted with the appropriate cylinder adaptor can be screwed into the cylinder, the cylinder then lifted into the test jacket and a quick connection made to the jacket wall HP connection. The small, flexible hose makes manoeuvring inside the jacket much easier
than bulky, larger diameter hoses. We also offer the same hose assembly for panel to jacket (jacket method) and panel to cylinder (non-jacket and proof method) connections. If you have a requirement for a non-standard length or connection please contact us.
Part Number Description
FN02-A-0001 Hose Assembly, Mini-Core, c/w Jacket Wall Connection, 0.5m Long (Does not include cyl adaptor)
FN02-A-0002 Hose Assembly, Mini-Core, Jacket to Panel, 1.5m Long
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HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES
PRESSURE GAUGES
Part Number Description HT03-A-0001 Gauge, Master, 700 bar, 150mm Dia (Non-UKAS)
HT03-A-0002 Gauge, Master, 700 bar, 150mm Dia (With UKAS Calibration)
HT03-A-0003 Gauge, Working, 700 bar, 100mm Dia (Standard Cert)
HYDROPUMP
Part Number Description HT03-A-0004 Pump, Hydro, 100:1 Ratio, 700 bar, Test Panel
HT03-A-0005 Full Service Kit for HT03-A-0004
HT03-A-0006 Air End Service Kit for HT03-A-0004
HT03-A-0007 Hydraulic End Kit for HT03-A-0004
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HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES
BURETTES
Part Number Description HT01-A-0003 Burette, Standard, Jacket Method
WE CAN MANUFACTURE BURETTES TO VARIOUS DIAMETERS AND LENGTHS, CONTACT US IF YOU HAVE A SPECIFIC REQUIREMENT
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HYDROSTATIC TEST SYSTEMS > CUSTOM SOLUTIONS
Alongside our standard product range we also offer custom solutions to meet specific requirements such as larger / smaller test jackets, clamping devices, automated testing, brackets, custom fittings, lifting systems etc.. Our in-house rapid design and development capabilities mean no project is too large or small…
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HYDROSTATIC TEST SYSTEMS > HY-PAC
HYDROSTATIC PRESSURE AUTOMATIC CUT-OFF
To meet the control device requirements of standards such as BS EN ISO 18119 Octopus Test
Systems developed HY-PAC (Hydrostatic Pressure Automatic Cut-off). HY-PAC features a contact gauge to be fitted into the hydrostatic pressure circuit and a control box with solenoid valve fitted into the low pressure hydro pump air supply. The contact gauge is set to the desired over pressure prior to testing, if during testing an over-pressure situation occurs the contact gauge will trip sending a signal to the control box which in turn closes the solenoid valve which isolates the LP air supply so stopping the hydropump from increasing the pressure any further. The system also provides a significant advantage over conventional mechanical relief valves where the over pressure setting can be adjusted in seconds which is of particular benefit when dealing with multiple test pressures.
Part Number Description CU01-S-001 HY-PAC System, Control Box + Gauge + PS (UK Electrical Supply) CU01-S-002 HY-PAC System, Control Box + Gauge + PS (Euro Electrical Supply) CU01-A-0005 Hose, HY-PAC to Hydropump, 8 bar Max WP, (Length up to 0.4m) CU01-A-0006 Hose, Air Supply to HY-PAC, 8 bar Max WP, (Length 1.0 to 2.0m) CU01-C-0003 Elbow, Swivel, 90deg, HY-PAC
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HYDROSTATIC TEST SYSTEMS > HY-PAC
HY-PAC INDUSTRIAL
For hydrostatic test facilities testing larger cylinders beyond typical SCUBA cylinder sizes we offer HY-PAC Industrial which features a high flow solenoid valve external to the control box. This provides a high flow solution to test facilities testing larger cylinders e.g. multiple 50 litre industrial gas cylinders.
Part Number Description
CU02-S-001 HY-PAC Industrial System, Control Box + Gauge + Ext Solenoid + PS (UK Electrical Supply)
CU02-S-002 HY-PAC Industrial System, Control Box + Gauge + Ext Solenoid + PS (Euro Electrical Supply)
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SHOT BLASTING > INTERNAL SHOT BLASTER
SPARES
The current shot blaster system is receiving a mid-life upgrade but in the meantime we continue to offer the full range of spares, most of which we expect will remain for future systems.
Order Code: SB01-C-0001 Nozzle, Hardened
Order Code: SB01-A-0001 Tube, Inner Lance (c/w nut+olive) Order Code: SB01-A-0002
Tube, Outer Lance (c/w nut+olive) Order Code: SB01-C-0011 Filter, Air, Top Chamber
Order Code: SB01-A-0003 Regulator, Flow Modified, c/w adaptors
Order Code: SB01-C-0002 Gasket, Cyl Rest
Order Code: SB01-C-0010
Gasket, Top Chamber Seal
Order Code: SB01-C-0003
Seal, Outer Tube
Order Code: SB01-C-0009 Dust Bag Order Code: SB01-C-0004 Wire Brush, Circular
Order Code: TBC Belt, Timing
Order Code: SB01-C-0007 Order Code: SB01-C-0005 Holder, Wire Brush Order Code: SB01-C-0008 Motor, Geared Order Code: SB01-C-0006 Grit, Steel, 25kg Bag O-Ring, Piston
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SHOT BLASTING > INTERNAL SHOT BLASTER
SPARES
Item No. Part Number Description 1 SB01-C-0012 Lower Body, HP, Internal Shot Blaster 2 SB01-C-0013 Main Body, Grit Chamber, Internal Shot Blaster 3 SB01-C-0014 Cork Seal, Grit Chamber, Internal Shot Blaster 4 SB01-C-0015 Bearing Clamp, Grit Chamber, Internal Shot Blaster 5 SB01-C-0016 Spacer, Black, Bearing Assembly, Internal Shot Blaster 6 SB01-C-0017 Seal, Nylon, Grit Chamber, Internal Shot Blaster 7 SB01-C-0018 Seal, Red, SMU, Internal Shot Blaster 8 SB01-C-0019 Shaft, Bearing, Internal Shot Blaster 9 SB01-C-0020 Housing, Bearing, Internal Shot Blaster 10 SB01-C-0021 Washer, Bearing Top Assembly, Internal Shot Blaster 11 SB01-C-0022 Adaptor, Outer Tube Fitting, Internal Shot Blaster 12 SB01-C-0023 Adaptor, Inner Tube Fitting, Internal Shot Blaster
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TUMBLING > TUMBLER PRO
The Tumbler Pro uses ceramic media inside the cylinder and rotation provided by a geared motor to rotate two cylinders simultaneously to provide the abrasive cleaning action. The system is provided with a top cover which has a limit switch built-in to ensure the system will only operate with the guard in place.
Part Number Description CT01-S-001 Tumbler Pro, 2 Cylinder System, (UK Electrical Supply)
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CLEANING > ULTRASONIC CLEANING
Small Ultrasonic Tanks for cleaning components such a cylinder valve parts and SCUBA 1st and 2nd stage regulators. We offer a standard 3 litre digital controlled tank or the ‘Cavitek’ version which offers increased functionality such as degas, delicate and full power modes alongside the standard fluid temperature and cleaning cycle timer controls.
Part Number Description OC01-S-001 Ultrasonic Tank, 3 Litre, Digital, UK Electrical Supply
OC01-S-002 Ultrasonic Tank, 3 Litre, Cavitek, Digital, UK Electrical Supply
OC01-C-0001 Basket, 3 Litre Ultrasonic Tank
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CLEANING > WIRE BRUSH
Hard wearing wires brushes to quickly and effectively clean cylinder neck threads, available in two wire head diameters.
Part Number Description WT01-A-0001 Wire Brush, Cylinder Threads, 15mm diameter head
WT01-A-0002 Wire Brush, Cylinder Threads, 22mm diameter head
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STAMPING & MARKING > STAMPS
CUSTOM STAMPS
We offer a custom hard stamp manufacture service, please advise your requirements and/or supply artwork and we can manufacture stamps subject to limitations of stamp body sizes / fine detail. These are typically used for test house unique identifiers.
Part Number Description ST01-A-0001 Stamps, Custom, Set of 2 (Customer to define detail)
ST01-A-0002 Artwork Charge
REJECT STAMP
Reject stamp with a 10 x 10mm border and 5mm high x 4mm wide ‘R’ to meet the
requirements of Spanish Law (Real Decreto 366/2005).
Part Number Description ST02-A-0001 Stamp, Reject, Spanish Legislation
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STAMPING & MARKING > STAMPS
STANDARD STAMPS
We supply a range of hard stamps from standard 0-9 and A-Z in various sizes.
Part Number Description ST02-0002 Stamps, 0 – 9, 3mm Characters
ST02-0003 Stamps, 0 – 9, 5mm Characters
ST02-0004 Stamps, V, Set of 2, 3mm Characters
ST02-0005 Stamp, Oblique, 5mm ‘I’ Stamp
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INSPECTION > THREAD GAUGES
Good quality thread gauges are a very important part of any cylinder test station’s equipment. We supply a wide range of thread gauges for the main cylinder threads such as M18, M25, G3/4, G5/8 and a range of tapered threads with UKAS calibration certification available.
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INSPECTION > THREAD GAUGES
Part Number Description IE01-C-0001 Thread Gauge, Plug, G5/8 x 14, GO/NOGO Double Ended
IE01-C-0002 Thread Gauge, Plug, M18 x 1.5 6H, GO/NOGO Double Ended
IE01-C-0003 Thread Gauge, Ring, M18 x 1.5 6g, GO
IE01-C-0004 Thread Gauge, Ring, M18 x 1.5 6g, NOGO
IE01-C-0005 Thread Gauge, Plug, M25 x 2.0 6H, GO/NOGO Double Ended
IE01-C-0006 Thread Gauge, Ring, M25 x 2.0 6g, GO
IE01-C-0007 Thread Gauge, Ring, M25 x 2.0 6g, NOGO
IE01-C-0008 Thread Gauge, Plug, G3/4 x 14, GO/NOGO Double Ended
IE01-C-0009 Thread Gauge, Ring, G3/4 x 14, GO
IE01-C-0010 Thread Gauge, Ring, G3/4 x 14, NOGO
IE01-C-0011 Thread Gauge, Plug, 3/4 x 14 NPSM, GO/NOGO Double Ended
IE01-C-0012 Thread Gauge, Ring, 3/4 x 14 NPSM, GO
IE01-C-0013 Thread Gauge, Ring, 3/4 x 14 NPSM, NOGO
For UKAS Calibration please include UKAS in the requested part no, e.g IE01-C-0001-UKAS
We also offer a range of tapered thread gauges, contact us with your requirements
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