Surgical Stapler with Terminal Staple Orientation Crossing Center Line
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(19) TZZ¥__T (11) EP 3 155 985 A1 (12) EUROPEAN PATENT APPLICATION (43) Date of publication: (51) Int Cl.: 19.04.2017 Bulletin 2017/16 A61B 17/072 (2006.01) (21) Application number: 16193975.6 (22) Date of filing: 14.10.2016 (84) Designated Contracting States: (71) Applicant: Ethicon Endo-Surgery, LLC AL AT BE BG CH CY CZ DE DK EE ES FI FR GB 00969 Guaynabo (PR) GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR (72) Inventors: Designated Extension States: • SCHEIB, Charles J. BA ME Cincinnati, OH 45242 (US) Designated Validation States: • SHELTON, IV, Frederick E. MA MD Cincinnati, OH 45242 (US) (30) Priority: 15.10.2015 US 201514884096 (74) Representative: Carpmaels & Ransford LLP One Southampton Row London WC1B 5HA (GB) (54) SURGICAL STAPLER WITH TERMINAL STAPLE ORIENTATION CROSSING CENTER LINE (57) A surgical instrument includes a shaft assembly, tridge is received within the second jaw. The staple car- an end effector, and a staple cartridge. The end effector tridge includes a deck and a plurality of staples. The deck includes a first jaw and a second jaw. The first jaw in- has a plurality of staple openings. The staples are posi- cludes an anvil that is configured to form a plurality of tioned within respective staple openings. At least one of staples pressed against the anvil. The first and second the staple openings obliquely crosses a centerline of the jaws are configured to transition between an open con- end effector. figuration and a closed configuration. The staple car- EP 3 155 985 A1 Printed by Jouve, 75001 PARIS (FR) 1 EP 3 155 985 A1 2 Description Instrument Incorporating a Multistroke Firing Mechanism Having a Rotary Transmission," issued May 6, 2008; U.S. BACKGROUND Pat.No. 7,380,695, entitled "Surgical Stapling Instrument Having a Single Lockout Mechanism for Prevention of [0001] In some settings, endoscopic surgical instru- 5 Firing," issued June 3, 2008; U.S. Pat. No. 7,380,696, ments may be preferred over traditional open surgical entitled "Articulating Surgical Stapling Instrument Incor- devices since a smaller incision may reduce the post- porating a Two-Piece E-Beam Firing Mechanism," is- operative recovery time and complications. Consequent- sued June 3, 2008; U.S. Pat. No. 7,404,508, entitled "Sur- ly, some endoscopic surgical instruments may be suita- gical Stapling and Cutting Device," issued July 29, 2008; ble for placement of a distal end effector at a desired10 U.S. Pat. No. 7,434,715, entitled "Surgical Stapling In- surgical site through the cannula of a trocar. These distal strument Having Multistroke Firing with Opening Lock- end effectors may engage tissue in a number of ways to out," issued October 14, 2008; U.S. Pat. No. 7,721,930, achieve a diagnostic or therapeutic effect (e.g., endoc- entitled "Disposable Cartridge with Adhesive for Use with utter, grasper, cutter, stapler, clip applier, access device, a Stapling Device," issued May 25, 2010; U.S. Pat. No. drug/gene therapy delivery device, and energy delivery 15 8,408,439, entitled "Surgical Stapling Instrument with An device using ultrasonic vibration, RF, laser, etc.). Endo- Articulatable End Effector," issued April 2, 2013; and U.S. scopic surgical instruments may include a shaft between Pat. No. 8,453,914, entitled "Motor-Driven Surgical Cut- the end effector and a handle portion, which is manipu- ting Instrument with Electric Actuator Directional Control lated by the clinician. Such a shaft may enable insertion Assembly," issued June 4, 2013. to a desired depth and rotation about the longitudinal axis 20 [0003] While the surgical staplers referred to above are of the shaft, thereby facilitating positioning of the end described as being used in endoscopic procedures, it effector within the patient. Positioning of an end effector should be understood that such surgical staplers may may be further facilitated through inclusion of one or more also be used in open procedures and/or other non-en- articulation joints or features, enabling the end effector doscopic procedures. By way of example only, a surgical to be selectively articulated or otherwise deflected rela- 25 stapler may be inserted through a thoracotomy, and tive to the longitudinal axis of the shaft. thereby between a patient’s ribs, to reach one or more [0002] Examples of endoscopic surgical instruments organs in a thoracic surgical procedure that does not use include surgical staplers. Some such staplers are oper- a trocar as a conduit for the stapler. Such procedures able to clamp down on layers of tissue, cut through the may include the use of the stapler to sever and close a clamped layers of tissue, and drive staples through the 30 vessel leading to a lung. For instance, the vessels leading layers of tissue to substantially seal the severed layers to an organ may be severed and closed by a stapler be- of tissue together near the severed ends of the tissue fore removal of the organ from the thoracic cavity. Of layers. Merely exemplary surgical staplers are disclosed course, surgical staplers may be used in various other in U.S. Pat. No. 4,805,823, entitled "Pocket Configuration settings and procedures. for Internal Organ Staplers," issued February 21, 1989; 35 [0004] Examples of surgical staplers that may be par- U.S. Pat. No. 5,415,334, entitled "Surgical Stapler and ticularly suited or use through a thoracotomy are dis- Staple Cartridge," issued May 16, 1995; U.S. Pat. No. closed in U.S. Patent App. No. 14/810,786, entitled "Sur- 5,465,895, entitled "Surgical Stapler Instrument," issued gical Staple Cartridge with Compression Feature at Knife November 14, 1995; U.S. Pat. No. 5,597,107, entitled Slot," filed July 29, 2015; U.S. Patent Pub. No. "Surgical Stapler Instrument," issued January 28, 1997; 40 2014/0243801, entitled "Surgical Instrument End Effec- U.S. Pat. No. 5,632,432, entitled "Surgical Instrument," tor Articulation Drive with Pinion and Opposing Racks," issued May 27, 1997; U.S. Pat. No. 5,673,840, entitled published August 28, 2014; U.S. Patent Pub. No. "Surgical Instrument," issued October 7, 1997; U.S. Pat. 2014/0239041, entitled "Lockout Feature for Movable No. 5,704,534, entitled "Articulation Assembly for Surgi- Cutting Member of Surgical Instrument," published Au- cal Instruments," issued January 6, 1998; U.S. Pat. No. 45 gust 28, 2014; U.S. Patent Pub. No. 2014/0239042, en- 5,814,055, entitled "Surgical Clamping Mechanism," is- titled "Integrated Tissue Positioning and Jaw Alignment sued September 29,1998; U.S. Pat. No. 6,978,921, en- Features for Surgical Stapler," published August 28, titled "Surgical Stapling Instrument Incorporating an E- 2014; U.S. Patent Pub. No. 2014/0239036, entitled "Jaw Beam Firing Mechanism," issued December 27, 2005; Closure Feature for End Effector of Surgical Instrument," U.S. Pat. No. 7,000,818, entitled "Surgical Stapling In- 50 published August 28, 2014; U.S. Patent Pub. No. strument Having Separate Distinct Closing and Firing 2014/0239040, entitled "Surgical Instrument with Articu- Systems," issued February 21,2006; U.S. Pat. No. lation Lock having a Detenting Binary Spring," published 7,143,923, entitled "Surgical Stapling Instrument Having August 28, 2014; U.S. Patent Pub. No. 2014/0239043, aFiring Lockout for an UnclosedAnvil," issued December entitled "Distal Tip Features for End Effector of Surgical 5, 2006; U.S. Pat. No. 7,303,108, entitled "Surgical Sta- 55 Instrument," published August 28, 2014; U.S. Patent pling Instrument Incorporating a Multi-Stroke Firing Pub. No. 2014/0239037, entitled "Staple Forming Fea- Mechanism with a Flexible Rack," issued December 4, tures for Surgical Stapling Instrument," published August 2007; U.S. Pat. No. 7,367,485, entitled "Surgical Stapling 28, 2014; U.S. Patent Pub. No. 2014/0239038, entitled 2 3 EP 3 155 985 A1 4 "Surgical Instrument with Multi-Diameter Shaft," pub- FIG. 11 depicts a top view of a lower jaw of the end lished August 28, 2014; and U.S. Patent Pub. No. effector of FIG. 10; 2014/0239044, entitled "Installation Features for Surgi- cal Instrument End Effector Cartridge," published August FIG. 12 depicts a bottom view of an upper jaw of the 28, 2014. 5 end effector of FIG. 10; [0005] While various kinds of surgical stapling instru- ments and associated components have been made and FIG. 13 depicts an exploded perspective view of the used, it is believed that no one prior to the inventor(s) lower jaw of FIG. 11; has made or used the invention described in the append- ed claims. 10 FIG. 14 depicts a perspective view of a cross driver assembly of the lower jaw of FIG. 11; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 15 depicts a top view of the cross driver assem- [0006] The accompanying drawings, which are incor- bly of FIG. 14; porated in and constitute a part of this specification, il- 15 lustrate embodiments of the invention, and, together with FIG. 16A depicts a schematic representation of a the general description of the invention given above, and liver having a vessel extending through the liver tis- the detailed description of the embodiments given below, sue; serve to explain the principles of the present invention. 20 FIG. 16B depicts the schematic representation of the FIG. 1 depicts a perspective view of an exemplary end effector of FIG. 10 severing the liver tissue of articulating surgical stapling instrument; FIG. 16A; FIG. 2 depicts a side elevational view of the instru- FIG. 16C depicts the schematic representation of ment of FIG. 1; 25 the vessel of FIG. 16B exposed from the severed liver tissue of FIG.