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Design of Novel Well-Defined Organorhenium Heterogeneous Catalyst for Unsaturated Fatty Acid Derivatives Self-Metathesis

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Design of Novel Well-Defined Organorhenium Heterogeneous Catalyst for Unsaturated Fatty Acid Derivatives Self-Metathesis Design of novel well-defined organorhenium heterogeneous catalyst for unsaturated fatty acid derivatives self-metathesis Thèse Abdelnasser Abidli Doctorat en sols et environnement Philosophiae Doctor (Ph.D.) Québec, Canada © Abdelnasser Abidli, 2015 Résumé La formation des liaisons C-C est parmi les cibles les plus élevés de la science et de la technologie de la catalyse. Dans ce cadre, la réaction de métathèse catalytique a gagné une importance considérable en raison de l'efficacité du processus de transformation. Par conséquent, un grand progrès a été réalisé dans ce domaine avec le développement de plusieurs catalyseurs homogènes et hétérogènes, ainsi que les différentes approches de métathèse. Cette formule a permis une conception plus facile et plus durable de diverses stratégies de synthèse dans différents domaines, y compris la synthèse organique, la science des polymères, etc. Cependant, le développement des catalyseurs de métathèse robustes pour les applications à grande échelle est encore une tâche difficile. Tenant compte de cela, les résultats de recherche présentés dans cette thèse de doctorat se concentrent sur la synthèse d'un nouveau catalyseur hétérogène de métathèse. Par conséquent, le méthyltrioxorhénium (MTO) a été supporté sur différents matériaux à base d'alumine. La performance des catalyseurs synthétisés a été étudié par l'auto-métathèse de l'oléate de méthyle, choisi comme substrat modèle; volumineux et fonctionnalisé, afin d'évaluer la tolérance des espèces actives aux groupements fonctionnels, ainsi que d'évaluer sa diffusion à l'intérieur des canaux mésoporeux. Tout d'abord, des supports très organisés à base alumine mésoporeux organisée modifiée avec le chlorure de zinc (ZnCl2-AMO) ont été préparés avec succès grâce à un procédé sol-gel puis une imprégnation post-synthèse. Le MTO supporté sur ces supports catalytiques est très actif pour l'auto-métathèse de l'oléate de méthyle, avec des vitesses de réaction plus élevées et une meilleure sélectivité par rapport aux catalyseurs à base d'alumine classiques. Cette amélioration est attribuée à des meilleurs phénomènes de transfert de masse à l'intérieur du réseau mésoporeux organisé. Ensuite, nous avons développé une voie de synthèse efficace en une seule étape pour la préparation des matériaux ZnCl2-AMO. Cette approche a permis l'accès à des supports ZnCl2-AMO très ordonnés avec de meilleurs rendements de synthèse ainsi que de meilleures propriétés physiques et de surface. En outre, ces fonctionnalités améliorées ont permis aux catalyseurs à base de MTO supportés sur ces matériaux préparés en une seule étape de manifester une meilleure performance catalytique par rapport à celle de ZnCl2- AMO préparé par le processus en plusieurs étapes. Toutefois, des études spectroscopiques iii ont révélé la formation d'espèces actives semblables sur la surface pour tous les supports catalytiques préparées. Ces caractérisations nous ont guidés pour étudier et proposer un mécanisme complet pour les voies de formation des produits de métathèse, ainsi que le cycle catalytique de métathèse, démontrant l'effet d'encombrement stérique sur l'interface de catalyseurs qui contrôle la sélectivité de la réaction. La synthèse des catalyseurs de métathèse MTO/ZnCl2-AMO nous a permis d'effectuer efficacement les transformations de métathèse utilisant des matières premières renouvelables (par exemple des acides gras estérifiés provenant des huiles végétales), offrant un accès à une variété de monomères fonctionnalisés, qui pourraient éventuellement être utilisés pour d'autres transformations telles que la synthèse des bio-polymères à valeur ajoutée à base (par exemple, les bioplastiques, biosurfactants) iv Abstract Sustainable C-C bond forming reactions have been among the highest target of catalysis science and technology. In this scope, metathesis reaction has been gaining enormous attention due to the efficiency of the transformation process. Therefore, a great progress has been made in this area by developing several homogeneous and heterogeneous catalysts as well as distinct metathesis reaction approaches. This allows an easier and more sustainable design for various synthesis strategies in different fields including organic synthesis, polymer science, etc. However, the development of robust metathesis catalysts for large scale applications is still a challenging task. Taking this into account, this research presented in this doctoral dissertation is focusing on the synthesis of new heterogeneous metathesis catalysts. Therefore, methyltrioxorhenium (MTO) was supported on various alumina-based materials. The synthesized catalysts' performance was studied though methyl oleate self-metathesis, chosen as a model bulky functionalized substrate, in order to evaluate the active species tolerance to functional groups as well as to evaluate its diffusion inside the mesoporous channels. First, highly organized ZnCl2-modified OMA supports were successfully prepared through a sol-gel method followed by a post-synthesis modification via wet-impregnation process. MTO supported on these catalytic supports were found o be highly active for methyl oleate self- metathesis, displaying higher reaction rate and products selectivity compared to the conventional wormhole-like alumina-based catalysts. This improvement is ascribed to enhanced mass transfer phenomena inside the organized mesoporous network. Afterwards, we have developed efficient one-pot synthesis route ZnCl2-modified OMA supports. Interestingly, this approaches allowed access to numerous highly ordered ZnCl2-modified OMA supports with better synthesis yields and improved textural and surface properties. Moreover, these enhanced features allowed the MTO-based catalyst supported on these one-step prepared materials to exhibit higher metathesis reaction performance compared to ZnCl2-modified OMA supports prepared via the two-steps processes. However, spectroscopic investigations revealed the formation of similar surface active species for all the prepared catalytic supports. These characterizations guided us to study and propose a comprehensive mechanism of metathesis products formation pathways as well as the v metathesis catalytic cycle, demonstrating the steric hindrance effect on the catalysts interface that governed the reaction selectivity. The synthesis of the 3 wt.% MTO/ZnCl2-OMA catalysts allowed us to efficiently perform metathesis reaction using renewable feedstock (e.g. fatty acid esters derived from vegetable oils), offering access to a variety of functionalized monomers which could be used for further transformations such as the synthesis of value-added bio-based polymers (e.g. bioplastics, biosurfactants) vi Table of Contents Résumé ............................................................................................................................................... iii Abstract ............................................................................................................................................... v Table of Contents .............................................................................................................................. vii List of Tables ................................................................................................................................... xiii List of Figures ................................................................................................................................... xv List of Schemes ................................................................................................................................ xxi List of Abbreviations ..................................................................................................................... xxiii Acknowledgements ....................................................................................................................... xxvii Preface ............................................................................................................................................ xxix Avant-propos .................................................................................................................................. xxxi Chapter 1: Introduction ................................................................................................................... 1 General introduction and background ............................................................................................. 3 Chapter 2: Review of literature ....................................................................................................... 5 2.1. Green catalysis toward clean industry and environment protection ......................................... 5 2.1.1. Catalysis in industry .......................................................................................................... 5 2.1.2. Chemical industry and environmental issues .................................................................... 7 2.1.3. Green chemistry leading to green catalysis ....................................................................... 8 2.1.4. Catalysis in service of environment protection ............................................................... 12 2.1.5. Green and sustainable catalysts design ........................................................................... 17 2.2. Harmful plastic wastes and bioplastic production .................................................................. 27 2.2.1. Plastic wastes elimination and catalysis .........................................................................
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