Operating Instructions and Parts Manual 10x12 inch Automatic Horizontal Band Saw Model AB-1012W

WALTER MEIER (Manufacturing), Inc. 427 New Sanford Road LaVergne, TN 37086 Part No. M-414462 Ph.: 800-274-6848 Revision B 01/2013 www.waltermeier.com Copyright © 2013 Walter Meier (Manufacturing), Inc. 1.0 Warranty and Service

Walter Meier (Manufacturing), Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848. MORE INFORMATION Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).

WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage. WHO IS COVERED? This warranty covers only the initial purchaser of the product. WHAT IS THE PERIOD OF COVERAGE? The general JET warranty lasts for the time period specified in the product literature of each product. WHAT IS NOT COVERED? Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance. HOW TO GET SERVICE The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848. You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return. HOW STATE LAW APPLIES This warranty gives you specific legal rights; you may also have other rights which vary from state to state. LIMITATIONS ON THIS WARRANTY WALTER MEIER LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WALTER MEIER, INC., SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by Walter Meier. 2 2.0 Table of Contents Section Page 1.0 Warranty and Service ...... 2 2.0 Table of Contents ...... 3 4.0 Introduction ...... 5 5.0 Specifications ...... 6 6.0 Unpacking...... 7 6.1 Contents of Shipping Container ...... 7 7.0 Location and Assembly ...... 8 8.0 Electrical Connections ...... 8 8.1 230V Operation ...... 8 8.2 460V Operation ...... 8 8.3 Grounding Instructions...... 9 9.0 Coolant Heater ...... 9 10.0 Adjustments ...... 10 10.1 Blade Guides ...... 10 10.2 Removing and Installing Blades ...... 11 10.3 Blade Tracking ...... 12 10.4 Blade Tension ...... 12 10.5 Sensors and Limit Switches ...... 12 10.6 Coolant System ...... 13 10.7 Hydraulic System ...... 13 10.8 Chip Conveyor ...... 14 10.9 Roller Stand ...... 14 11.0 Screen Functions ...... 14 11.1 Accessing the Touch Screen ...... 14 11.2 F1 – Main Menu ...... 14 11.3 F2 – Operation ...... 15 11.4 F3 – Task List...... 16 11.5 F4 – Language Selection ...... 16 12.0 Pre-Operation Inspection ...... 17 13.0 Operations ...... 17 13.1 Loading Stock/Vise Action ...... 18 13.2 First Cut ...... 18 13.3 Manual Operation ...... 18 13.4 Automatic Operation ...... 19 13.5 Bundle Cutting...... 19 13.6 Evaluating Cutting Efficiency ...... 19 13.7 Verifying Cutting Accuracy ...... 19 13.8 Blade Selection ...... 20 13.9 Blade Break-In Procedure ...... 20 14.0 General Maintenance ...... 21 15.0 Lubrication Schedule ...... 22 16.0 Control Panel ...... 23 17.0 Troubleshooting – Touch Pad Screen Error Notices ...... 24 19.0 Replacement Parts ...... 26 19.1.1 Base Assembly – Exploded View ...... 27 19.1.2 Base Assembly – Parts List ...... 28 19.2.1 Bow Assembly – Exploded View ...... 30 19.2.2 Bow Assembly – Parts List ...... 31 19.3.1 Vise Transfer Assembly – Exploded View ...... 34 19.3.2 Vise Transfer Assembly – Parts List ...... 35 19.4.1 Vise Gearbox Assembly – Exploded View ...... 37 19.4.2 Vise Gearbox Assembly – Parts List ...... 38 19.5.1 Bearing Guide and Brush Assemblies – Exploded View ...... 40 19.5.2 Bearing Guide and Brush Assemblies – Parts List ...... 41 19.6.1 Accessories – Exploded View ...... 42 19.6.2 Accessories – Parts List ...... 43 19.7.1 Electric Box and Control Panel Assembly – Exploded View ...... 44 19.7.2 Electric Box and Control Panel Assembly – Parts list ...... 45 19.8.1 Heater Assembly – Exploded View ...... 46 19.8.2 Heater Assembly – Parts List ...... 46 20.0 Electrical Connections ...... 47

3 3.0 Safety Warnings 1. Read and understand the entire owner’s manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained. 5. Do not use this band saw for other than its intended use. If used for other purposes, Walter Meier (Manufacturing), Inc., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. 6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. 7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Secure loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. 8. Always wear leather gloves when handling saw blades. 9. Wear ear protectors (plugs or muffs) during extended periods of operation. 10. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead based paint. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles. 11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication. 12. Make certain the switch is in the OFF position before connecting the machine to the power supply. 13. Make certain the machine is properly grounded. 14. Make all machine adjustments or maintenance with the machine unplugged from the power source. 15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on. 16. All doors shall be closed, all panels in place, and other safety guards in place prior to starting or operating the machine. 17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 18. Provide for adequate space surrounding work area and non-glare, overhead lighting. 19. Keep the floor around the machine clean and free of scrap material, oil and grease. 20. Keep visitors a safe distance from the work area. Keep children away.

21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

4 23. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation. 24. Remove any cut off piece carefully while keeping your hands away from the blade area. 25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer. 26. Use recommended accessories; improper accessories may be hazardous. 27. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow instructions for lubricating the machine and changing accessories. 28. Make sure the work piece is securely clamped to the table before cutting. 29. Be sure the blade is not in contact with the workpiece when the motor is started. Allow the saw to come up to full speed before bringing saw blade into contact with workpiece. 30. Bring adjustable guides and guards as close as possible to the workpiece. 31. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands. 32. Avoid contact with coolant, especially guarding your eyes. 33. Do not stand on the machine. Serious injury could occur if the machine tips over. 34. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop. 35. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

This means that if precautions are not heeded, it may result in serious or possibly fatal injury.

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4.0 Introduction

This manual is provided by Walter Meier (Manufacturing), Inc., covering the safe operation and maintenance procedures for a JET Model AB-1012W Horizontal Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web site: www.waltermeier.com.

5 5.0 Specifications

Model Number ...... AB-1012W Stock Number ...... 414462

Capacities and Volumes: Cutting capacity, round ...... 10” (250 mm) Cutting capacity, rectangle ...... 10”W x 12”H (250x300 mm) Loading Capacity, maximum ...... 3300 lb (1497 kg) Roller Table Capacity, maximum ...... 2200 lb (1000 kg) Minimum Work Length ...... 2” (50 mm) Minimum Stock Diameter ...... 3/8” (10 mm) Bundle Cutting, maximum ...... 10”W x 6”H (250-150 mm) Bundle Cutting, minimum ...... 6”W x 4”H (250-100 mm) Minimum Cutoff Length ...... 1/2” (13 mm) Feed Stroke ...... 15-3/4” (400 mm) Minimum Diameter for No Material Detection ...... 1-1/4” (32mm) Hydraulic Tank Capacity ...... 8 gal (30.3 L) Coolant Tank Capacity ...... 10-1/2 gal (39.8 L) Programming Capacity ...... 10 programs

Blade: Provided Blade Size ...... 1” x 0.035” x 138” (27x0.9x3505 mm) Blade Wheel Diameter (in.) ...... 16” (405 mm) Blade Speeds (SFPM) ...... variable within range of 88 to 295 (27-90mpm)

Motor and Electricals: Main Motor ...... 3HP (2.2kW) 3PH, 230/460V (1), 60Hz, 8.4/4.2 A Hydraulic Motor ...... 1HP (0.75kW) 3PH, 230/460V (1), 60Hz, 3.4/1.7 A Coolant Pump Motor ...... 1/6HP (0.12kW) 3PH, 230/460V (1), 60Hz, 0.4/0.24 A Recommended circuit 2 ...... 20A for 230V; 15A for 460V Reduction unit in oil bath ...... 40:1L Noise Emission: 3 Without load ...... 71 dB With load (mild carbon steel) ...... 73 dB

Dimensions and Weights: Table Height from Floor ...... 30” (750mm) Shipping Dimensions ...... 90”L x 87”W x 75”H (2286 x 2210 x 1905mm) Weight, Net ...... 3153 lb (1430kg) Weight, Shipping ...... 3461 lb (1570kg)

1 460 volt operation requires the additional purchase and installation of numerous parts. See sect. 19.7.1, Electric Box and Control Panel Assembly – Parts List, to identify these items.

2 subject to local/national electrical codes

3 Values are emission levels, not necessarily to be seen as safe operating levels. Since workplace conditions vary, this information is only intended to allow the user to make a better estimation of the hazards involved.

The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Walter Meier (Manufacturing), Inc., reserves the right to change specifications at any time and without prior notice, without incurring obligations.

6 2 Bundle Clamps (C) 6.0 Unpacking 1 Can of Hydraulic Oil (D) Finish uncrating the Band Saw and check for 1 Tool Box (E) containing: shipping damage. Report any damage immediately 6 Leveling Bolts with Hex Nuts (F) to your distributor and shipping agent. Do not 6 Foot Pads (G) discard any shipping material until the Band Saw is assembled and running properly. 1 Hex (Allen) Wrench set (H) 1 Open End Wrench Set (J) Compare the contents of your container with the following parts list to make sure all parts are intact. 1 Cross-point (Phillips) Screwdriver (K) Missing parts, if any, should be reported to your 1 Flat Head Screwdriver (L) distributor. Read the instruction manual thoroughly 1 Adjustable Wrench (M) for assembly, maintenance and safety instructions. 1 Grease Gun (N) 6.1 Contents of Shipping Container 1 Test Cut (O) 1 Band Saw (not shown) 1 Inverter Instruction Booklet with CD (P) 1 Roller Table, 6-1/2 ft, with guides (A) 1 Operating and Parts Manual (not shown) 1 Chip Cart (B ) 1 Warranty Card (not shown)

Figure 1

Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury.

7 8.1 230V Operation 7.0 Location and Assembly The Band Saw is equipped with a three phase, 1. Remove bolts securing Band Saw to shipping 230/460 volt motor; it is pre-wired 230V. You may pallet. either install a UL/CSA listed plug suitable for 230 volt operation, or “hard-wire” the Band Saw directly 2. Leave any packing material between vice to a service panel. clamps and saw head intact until band saw has been moved to its final position. If the Band Saw is to be hard-wired to a panel, make sure a disconnect is available for the 3. Lift the machine carefully with a hoist or forklift. operator. During hard-wiring of the machine, make (Lifting eyes are mounted at the front of the sure the fuses have been removed or the breakers machine’s frame, and holes in the rear section have been tripped in the circuit to which the Band for insertion of a lifting rod.) Saw will be connected. Place a warning placard on the fuse holder or circuit breaker to prevent it being 4. Make sure the floor will support the weight of turned on while the machine is being wired. the machine. For best performance, the band saw should be located on a solid and level It is recommended that the AB-1012W three phase foundation of reinforced concrete. Allow Band Saw, when operated at 230 volts, be enough room on all four sides of the machine connected to a dedicated, minimum 20 amp circuit for general servicing and for handling material. with a 20 amp circuit breaker or time delay fuse. Local codes take precedence over recom- 5. When the band saw is in position, use a mendations. machinist level on the vise side plates and work feed table, and adjust front-to-back and side-to-side with the provided leveling bolts. 8.2 460V Operation NOTE: You may wish to adjust the back of the The Band Saw may be re-connected for 460 volt machine slightly higher than the front (no more operation as follows: than 3/8”). This will facilitate good coolant 1. Re-connect the leads in the junction boxes on return, as well as enhance material feed. Also, each of the three motors (blade motor, you may wish to adjust the left of the saw hydraulic motor, and coolant pump motor). slightly higher than the right, which will also Follow the diagram on the inside cover of each assist coolant flow. junction box. 6. Secure the band saw to the floor with anchor 2. In the electrical box, remove the blade motor bolts, or rest it upon the foot pads and leveling controller-inverter and replace it with an screws. inverter rated for 460V operation (additional 7. Clean all rust-protected surfaces with a soft purchase, part number AB1012W-U2-A). cloth dampened with a cleaner/degreaser. Do 3. Remove the two overload relays (hydraulic not use highly flammable solvents such as motor overload and coolant pump overload), gasoline, paint thinner or acetone. Avoid and replace them with relays rated for 460V abrasive pads as they may scratch polished operation (additional purchase, part # metal surfaces. AB1012W-FS2-A and AB1012W-FS3-A). 8. Lubricate all slideways with a light film of 4. Re-connect the wire at the transformer from Mobil® DTE Oil Heavy Medium. the 220V terminal to the 415V terminal. IMPORTANT: This machine must have proper 5. Replace the fuses, including the transformer coolant and hydraulic fluid levels before being fuses, with fuses appropriate for 460V operated. Refer to the maintenance and lubrication operation (additional purchase). sections of this manual. 6. Connect the saw to power and test run. If the blade runs in the wrong direction, disconnect 8.0 Electrical Connections power, and switch any two of the three leads to the blade motor. Electrical connections must It is recommended that the AB-1012W three phase be made by a qualified electrician in Band Saw, when operated at 460 volts, be compliance with all relevant codes. This connected to a dedicated, minimum 15 amp circuit machine must be properly grounded to help with 15 amp circuit breaker or time delay fuse. prevent electrical shock and possible fatal Local codes take precedence over injury. recommendations.

8 8.3 Grounding Instructions 9.0 Coolant Heater This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a The heater system helps maintain coolant flow path of least resistance for electric current to during operations in cold environments. The reduce the risk of electric shock. power/breaker switch has a light blue bar, and is located in the control cabinet (Figure 1a). Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The Set the coolant temperature using the dial at the conductor with insulation having an outer surface rear of the base under the blade motor (Figure 1b). that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment- grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately.

Make sure the voltage of your power supply matches the specifications on the motor plate of Figure 1a the Band Saw.

For circuits which are far away from the electrical service box, the wire size must be increased in order to deliver ample voltage to the motor, to minimize power losses and to prevent motor overheating and burnout.

Figure 1b

9 10.0 Adjustments

Efficient operation of the cut-off saw is dependent upon the condition of the saw blade and the

adjustment of the blade guides. If the performance of the saw begins to deteriorate, these items should be inspected closely. If a new blade does not restore the machine’s cutting accuracy and quality, refer to the Troubleshooting section (or the blade manufacturer’s guide) for conditions to consider and adjustments that can be made to increase blade life. 10.1 Blade Guides

Disconnect from power before making blade guide adjustments. Refer to Figures 2 and 3. The blade is guided by two guide assemblies, each with two side ball bearings (A), two upper thrust bearings (B), and two tungsten carbide inserts (C). The side bearings ensure that the saw blade is perpendicular to the workpiece. The upper bearings prevent the blade edge from deflecting upward as the blade enters the workpiece. The carbide inserts provide lateral blade support.

Use the adjusting screw (D) to bring the carbide Figure 2 guides into light contact with the blade; they should not pinch the blade.

Check the blade to make sure the welded section is the same thickness as the rest of the blade. A thick weld may damage guide bearings. NOTE: If either of the carbide guides on a guide assembly becomes worn or damaged, replace both carbide guides as a set. The guide post (E) adjusts horizontally to control the spacing of the blade guides. There should be a minimal amount of blade exposed for safety reasons, as well as to produce more accurate cutting with less blade flexion. Figure 3 1. Loosen the handle (F) and loosen the adjustment screw on the guide (D) and slide the guide post into position. (An inch/mm scale is included on the rail.) 2. Re-tighten handle (F) and screw (D). 3. The side bearings (A) have eccentric bushings; loosen the hex nut opposite the bearing and rotate the bearing until there is approximately 0.001 inch clearance between blade and bearing. 4. Re-tighten the hex nut to secure the setting. When the adjustment is correct, the guide bearing should still rotate freely with slight pressure of the finger (with the blade stopped).

10 10.2 Removing and Installing Blades

Wear leather gloves when handling saw blade to avoid injury from the saw teeth. 1. Disconnect machine from power source. 2. Raise the bow so that it clears the vise. 3. Open wheel cover after unscrewing the knob on each end (one is shown in Figure 4). 4. Back off the carbide inserts (C,D, Figure 2). 5. It may facilitate blade removal to loosen the left guide post clamp (F, Figure 3) and slide it Figure 4 to the right as far as possible. 6. Move the blade tension lever (Figure 4) to loosen the blade. 7. Loosen the locking lever of the chip brush (Figure 6) and push the brush assembly out of the way. 8. Remove blade from wheels and guides. 9. Install new blade around wheels and into guides; make sure back of blade is against thrust bearing.

10. Adjust blade so that its back lightly contacts Figure 5 the flange on both wheels. 11. Hold the saw blade in place using the blade clip (Figure 5). The clip will automatically release the blade when the blade begins moving. 12. Turn blade tension lever (Figure 4) to full tension position. 13. Slide the left guide post back into position. 14. Adjust guides into position with the blade. (Refer to “Blade Guides” section.) To make accurate cuts and prolong blade life, the blade guide supports should be set so that they just clear the width of the workpiece.

15. Close wheel cover and secure with knobs. Figure 6 16. Connect machine to power source and place in Manual Mode (refer to section “Screen Functions”). frigid 17. Adjust down-feed pressure to zero, and press Bench Vise Close button until its indicator lights. 18. Press Operation to start the blade. After a few revolutions of the blade, press Bow Up. 19. When the blade has stopped, open the wheel cover to verify that the blade is still tracking properly on the wheels and situated correctly between the blade guides. 20. Adjust the chip brush (Figure 6) to the new blade and secure it with the locking lever.

11 10.3 Blade Tracking Refer to Figure 7. Blade tracking has been tested by the manufacturer. Adjustment is rarely required when the blade is used properly and the blade is correctly welded. If a tracking issue should occur, proceed as follows: 1. Raise bow to a convenient height, and open the wheel cover. 2. The tracking adjustment screw is at the rear of the saw behind the flywheel. Loosen nut (A) and bolt (B). 3. Rotate tracking nut (C) as needed until the Figure 7 blade lightly contacts the wheel shoulder. Rotating the tracking screw clockwise causes the blade to move toward the shoulder of the wheel; counterclockwise moves it away from the shoulder.

4. When tracking is satisfactory, tighten bolt (B) and nut (A). 5. Run the Band Saw to verify the tracking; make any further adjustments as needed.

Do not over-track; excessive rubbing of blade back against the wheel shoulder may cause damage to blade and wheels.

10.4 Blade Tension Refer to Figure 8. Blade tension is shown on the dial indicator. The pressure is adjusted using the accompanying regulator.

10.5 Sensors and Limit Switches Refer to Figures 9 through 11.

Blade Break Sensor (D). This magnetic sensor will identify a blade breakage (cessation of flywheel movement) and shut off the machine automatically. Low blade tension may also trip Figure 8 the sensor.

Approach Sensor (E) reduces operation cycle time by allowing the bow to rapidly approach the workpiece, then slow to the programmed cutting rate just before blade entry.

Shuttle Vise Limit Switch (F) limits the forward progress of the shuttle vise. Adjustment is possible by loosening the jam nut and rotating the stop screw, then re-tightening jam nut.

Figure 9

12 Two switches limit the stroke of the bow:

Bow Down Limit Switch (G) – can be adjusted via the stop screw.

Bow Up Limit Switch (H) – can be adjusted via the sliding bracket on which the bearing is mounted.

10.6 Coolant System The coolant tank is located at the right side within the base. The coolant pump/motor is mounted on a plate on top of the coolant reservoir. A coolant level sight gauge is provided on the right side of the machine, as well as a coolant overflow hole Figure 10 and drain plug.

The coolant pump must be submerged in fluid before operating to prevent damage to the pump. Coolant flow is activated using the switch on the control panel. Coolant is supplied to the blade guides, the spray nozzle, and the blade brush. Flow to individual areas can be regulated using the appropriate valve. For the guides and nozzle, adjust the valves located above the rail (Figure 12). The flow should be no more than the blade can draw into the workpiece at current speed. The chip brush has its own valve lever. The general-purpose coolant can be a mixture of Figure 11 water-soluble oil or synthetic solution and water. Mix the soluble oil with water in the ratios recommended by the supplier of the coolant. There are numerous coolants on the market that are formulated for special applications. Consult your local distributor for details in the event you have a long range production task, or are required to cut some of the more exotic materials.

10.7 Hydraulic System Refer to Figure 13. 1. Check fluid level in the sight glass. If level is below the upper line, the reservoir should be Figure 12 filled. 2. Disconnect electrical power. 3. Remove the cover. 4. Open reservoir fill cap and add fluid until top level is reached in the sight glass. 5. If a significant amount of oil needs to be added, check for oil leaks in pump components, lines, and hydraulic cylinder. Correct the source of leakage before operating the band saw. 6. Re-connect electrical power and raise and lower the bow to confirm that the saw is operating correctly. Figure 13

13 10.8 Chip Conveyor Refer to Figure 14. A hydraulic motor drives the conveyor screw to move chips and debris up the chute and into the chip cart. The speed is regulated by the valve (remove cover to access).

10.9 Roller Stand Refer to Figure 15.

The roller stand is adjustable for height, and has four adjustable vertical guide rollers. Tighten each Figure 14 vertical guide roller using the handle. 11.0 Screen Functions

The user should become familiar with the general features of the control panel, which are shown on page 23. Below are specific instructions for using the touch- screen pad. The pad displays programming parameters and any operational errors. The function of the F1 through F4 buttons are described below.

11.1 Accessing the Touch Screen

1. Turn on power at the main switch. Figure 15 2. The screen will illuminate with the JET logo and machine model number (Figure 16). 3. If an error notice window appears, refer to Troubleshooting – Touch Pad Screen Error Notices, in this manual. Resolve the error and press Reset. 4. Press the F1 button.

11.2 F1 – Main Menu

Refer to Figure 17. Figure 16 Touch F1 button to display main menu, as shown in Figure 17. 1A. Numerically displays Feeding (Shuttle) Vise movement. 1B. Zero Setting. Sets the zero position of the shuttle vise, so that when machine is turned off then on again, zero setting is recalled for auto operation. (Zero setting should be activated after the front vise is clamped and the shuttle vise has been opened in manual mode.) 1C. Identifies whether Manual or Auto mode has been selected. 1D. Indicators light when these components are operating properly: Hydraulic, Blade tension, Coolant, Safe Height, Lower Switch, Zero F1-Main Menu Point, Bench Vise Pressure, Feeding Vise Figure 17

14 Pressure and Probe Arm limit switch. 1E. Low Speed. Touch to activate slow motion of shuttle vise when in manual mode using the Shuttle Vise Forward/Backward buttons. 1F. Blade Run Time. Touch to bring up screen: “Blade running time set to zero? – Yes/No”, Figure 18 and select (Figure 18).

1G. Set Blade Speed. Touch to directly input blade speed (surface feet per minute or meters per minute). 1H. Shows blade speed. 1I. Error Display. Malfunction notices with possible remedies. When touched, you can slide the arrows to show history of previous error messages (Figure 19). See Troubleshooting – Touch Pad Screen Error Notices in this manual for a list of possible error notices and their solutions. 1J. System Parameter. When touched, requires password to enter (Figure 20). The password Figure 19 for this first level is 1234. NOTE: System parameters have been set by the manufacturer, and should not require adjustment.

Only qualified personnel should change system parameters. 1K. Machine execution message. 1L. Current date 1M. Current time

11.3 F2 – Operation

Refer to Figure 21. Touch F2 button to display operation execution Figure 20 window, shown in Figure 21.

2A. Work Task number. Touch to go to F3 screen

to select operation.

2B. Mode indicator. 2C. Length Setting: Shows the pre-set length of the current operation. 2D. Quantity Setting: of the current work task. 2E. Feeding Length: Total length of material that has been fed, including distances beyond a single shuttle stroke. 2F. Finished Quantity: Number of cut pieces completed. 2G. Count Trim Cut In/Out: Touch after auto cycle has begun to include or exclude trim cut. 2H. Bow stop position: Set bow to stop in upper or lower position, after cutting is completed in manual mode. F2-Operation Figure 21

15 2I. Single or Bundle Cutting: Touch to select either. With single cutting, the shuttle vise will clamp in a rear position to prepare for the next feed. With bundle cutting, shuttle vise will remain at front position after feeding material forward. 2J. Blade Speed: Touch to input blade speed (fpm or mpm). See Figure 22. 2K. Actual blade speed. 2L. Increase blade speed in increments. 2M. Decrease blade speed in increments. 2N. Execute message. Figure 23 shows the messages that may appear in this window, Figure 22 and how to respond to them. Execute Message Remedy 11.4 F3 – Task List Hydraulic pump OFF Start hydraulic pump Bench vise not clamping Close bench vise until Refer to Figure 24. securely indicator light is on Front and Rear vises are Touch F3 button to display task list, as shown in Open front or rear vises Figure 24. clamping Zero setting incomplete Execute zero setting 3A. Displays mode. Press bow rise button until Bow not released 3B. Touch to set all data back to zero. See Figure indicator lights 25. Touch work task number and Choose executive No. choose task. 3C. Touch Next to show task menu 6 through 10. Touch Back to return to 1 through 5. Probe arm limit switch is off Raise bow 3D. Task Order (Figure 26). The machine will Figure 23 execute selected tasks in order from the top of the list. Touch the number to choose that task; the number will become highlighted. The number will highlight only if cutting length and quantity have been keyed in. To cancel a task, press the task number again. 3E. Length Setting. Touch the task number; then touch the box with the length figure; a keypad will appear (Figure 27). Key in desired length and press Enter. 3F. Quantity Setting. Input the quantity of cut pieces using the same method as for length. 3G. Finished Quantity: shows number of completed cuts.

3H. Clear. Press to revert the length and quantity F3 – Task List back to zero for that task. Figure 24 11.5 F4 – Language Selection Touch F4 button to display language options, shown in Figure 28. Press desired language, then “Back to Front Page”. Main menu will appear in the selected language. Figure 25

16 12.0 Pre-Operation Inspection

Before proceeding with cut, verify the following: • Blade style/size is proper for the job at hand. • Blade has proper tension. • Blade guide post is secured. • Wire brush is properly positioned. • Coolant is clean, and at sufficient level.

• Coolant flow rate is sufficient. Figure 26 • Work piece is clamped securely. • All safety rules under the Warning section in this manual have been followed. 13.0 Operations

Before operating the band saw, thoroughly familiarize yourself with the functions of the control panel, shown on page 23. The Band Saw will automatically shut off power if left inactive for five minutes while the hydraulic pump is on. To restart the machine, turn on the hydraulic pump. Figure 27 In the event of an emergency, press the Emergency Stop Button, or press the Bow Up button, to stop machine functions. When the Bow Up button is used, the workpiece will remain clamped. When the Emergency Stop button is used, all machine functions are canceled. During operations in Auto Mode, you can also stop the saw by turning switch (J, Figure 32) to Manual Mode; the band saw will complete its current task and then halt.

Figure 28

17 7. Adjust blade guide post. 13.1 Loading Stock/Vise Action 8. Set blade speed (V). To load stock into the Band Saw: 9. Set downfeed pressure (U). 1. Raise the bow. 10. Start coolant flow (H). Indicator will light. Also, 2. Open the vise wide enough to accept the the conveyor screw will begin turning. stock. 11. Press Operation Start (F). • If the bow is raised to highest position, the 12. Press Bow Down button (O). The saw bow will vise will open a full stroke. If bow is below descend quickly, then slow to the speed of the highest position, the vise will move 5mm each control panel settings. Blade will stop at the time vise button is pressed. low limit. • The shuttle vise will not move if the bench 13. Press Bow Up button (N). vise is clamped, or if the approach sensor (E, Figure 10) is active. 3. Place workpiece(s) onto the roller table and push it through the vertical rollers and shuttle vise. NOTE: Do not hit the vertical rollers. 4. Auto mode: The machine will automatically clamp the workpiece, and the vise can close a full stroke. Manual mode: Use the vise close buttons on the control panel.

13.2 First Cut Before the regular cutting proceeds, an initial end cut must be made on the first workpiece in order to establish the zero point for the controller. Proceed as follows: 1. Place the first workpiece slightly past the cut- off line. 2. Establish settings under automatic operation (see below). 3. Clamp the workpiece. (Zero setting will not work until the bench vise is clamped.) 4. Begin the initial cut in automatic mode. If you wish to include the trim cut as part of the overall count, press F2 on the touch screen and choose “Count Trim Cut In”. If this action is not taken, the trim cut will be excluded from the count by default.

13.3 Manual Operation Items in parentheses refer to Control Panel on Figure 29 page 23.

1. Connect machine to power source. 2. Press Hydraulic Pump Start button (E). 3. Select MANUAL mode (J). 4. Place workpiece into the vise. (Figure 29 demonstrates positions for various stock shapes.) 5. Close the shuttle vise (R) and move shuttle vise (L) and workpiece to desired position. 6. Clamp work piece with bench vise (T).

18 13.4 Automatic Operation Items in parentheses refer to Control Panel on page 23. The Band Saw can store up to ten automated programs. 1. Connect machine to power source. 2. Select AUTO mode (J). 3. Press Hydraulic Pump Start button (E). 4. Feed the workpiece into the machine. It will be clamped automatically.

5. Key in all necessary controller parameters Figure 30 (see under “Screen Functions”). 6. Adjust blade guide post. 7. Set blade speed (V). 13.6 Evaluating Cutting Efficiency 8. Set downfeed pressure (U). Is the blade cutting efficiently? The best way to 9. Press Operation Start (F). determine this is to observe the chips formed by the cutting blade. 10. Start coolant flow (H). Indicator will light. Also, the conveyor screw will begin turning. If the chip formation is powdery, then the feed rate is much too light, or the blade is dull. 11. The saw bow will descend quickly, then slow to the pre-programmed speed. If the chips formed are curled, but colored — that is, either blue or straw-colored from heat generated 12. Blade will stop at the lower limit. Bow will rise during the cut — then the feed rate is too high. and work piece will be fed into position for next cut. 13.7 Verifying Cutting Accuracy 13. Saw will continue cycling until all commands have been satisfied, then the motor will shut Test cuts can be used to determine whether or not off. you have adjusted the blade accurately. Use 2- inch round bar stock to perform these test cuts, as 13.5 Bundle Cutting follows: 1. With the bar stock securely clamped in the Refer to Figure 30. vise, make a cut through the bar stock (see The hydraulically-operated bundle clamps provide Figure 31). downward pressure on the workpiece, allowing the bundling of multiple, small diameter workpieces. 2. Mark the top of the bar stock. 1. Install the bundle clamps to the vises, as 3. Move the bar stock about 1/4-inch past the shown. The short side of the clamp should blade so you can begin a second cut. face the motor end of the saw. The clamp with the hose pointing toward the motor (A) should 4. Rotate the bar stock 180 degrees so that the be placed on the stationary vise. The clamp mark you made is now at the bottom of the cut. with the hose pointing away from the motor (B) should be installed on the shuttle vise. 5. Make a cut through the bar stock. 2. Tighten the four knurled head pins (C) so that 6. Measure the variation of the disk you have cut they just touch the bed; do not overtighten or from the bar stock. Measure at the top and the vise will not move freely. bottom of the disk.

3. Connect hydraulic hoses from the bundle 7. The saw blade can be considered correctly clamps to the fixtures (D and E). adjusted when the variation measures no more 4. Operations are the same as in the instructions than 0.012 inch across the face of the disk. above for either auto or manual mode. 5. The buttons that operate the shuttle vise (P and R, page 23) also control the bundle clamps. Thus, opening the shuttle vise will open the bundle clamps; closing the shuttle vise will close the bundle clamps.

19 A minimum of three teeth should be on the workpiece at all times for proper cutting. The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece. For very high production on cutting of special materials, or hard-to-cut materials such as stainless steel, tool steel, or titanium, you can ask your industrial distributor for more specific blade recommendations. Also, the supplier who provides the workpiece material should be prepared to provide you with specific instructions regarding the best blade (and coolant or cutting fluid, if needed) for the material and shape supplied.

13.9 Blade Break-In Procedure New blades are very sharp and therefore have a tooth geometry which is easily damaged if a careful break-in procedure is not followed. Also, breaking- in will lengthen the service life of the blade and produce optimum efficiency. Consult the blade manufacturer’s literature for Figure 31 break-in of specific blades on specific materials. The following general procedure should be If you do not have a piece of 2-inch bar stock adequate for break-in of JET-supplied blades on available for a test cut, use a larger diameter test lower alloy ferrous materials. piece rather than a smaller one. The maximum thickness variation on any test piece should be no 1. Follow the usual clamping and operating more than 0.003 inch, per side, per inch of stock methods shown in this manual, with the diameter. exception of the following:

13.8 Blade Selection 2. Reduce the blade speed to half of its normal speed. The band saw is provided with a 1” wide x 0.035” thick x 138” long saw blade that is adequate for a 3. Lengthen the bow downfeed rate to 2 to 3 variety of cut-off jobs on many common materials. times that of normal. Refer to a machinists’ handbook for the speeds 4. Listen for any unusual or metallic sounds from recommended for various materials. the blade. If these occur, repeat the cut. (A minimum of 5 complete cuts of an 8” diameter A coarse blade could be used for a solid steel bar workpiece is a good standard by which to but a finer tooth blade would be used on a thin-wall perform this.) Also, watch the chip formation tube. until cutting is at its most efficient rate (see In general, the blade choice is determined by the “Evaluating Cutting Efficiency”). thickness of the material; the thinner the material, the finer the tooth pitch. When breaking-in is complete, return the settings to their normal levels.

20 14.0 General Maintenance

Before doing maintenance on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch! Failure to comply may cause serious injury. Wear goggles or similar facial protection when performing maintenance. Below is a schedule for general maintenance of the AB-1012W Band Saw. These procedures may need to be performed more often, depending upon the machine’s use. Also follow the lubrication schedule on the next page.

DAILY: ‰ Perform general cleaning of chips and shavings. Make sure to clear shavings from vise and band wheel areas. ‰ Top off coolant level. ‰ Inspect coolant drain hole; clear it of any obstructions. ‰ Slacken blade tension to prevent premature wear. ‰ Check blade for wear, cracks, broken teeth, etc. Replace if needed.

WEEKLY: ‰ Perform more detailed cleaning of chips, shavings and other machine elements. ‰ Remove shavings and sludge from the coolant tank. ‰ Remove coolant pump and clean the filter and the surrounding area. ‰ Clean the track of the band wheels where the blade contacts them. ‰ Clean the blade guides with compressed air.

MONTHLY: ‰ Inspect fasteners; drive wheel screws are secure, coolant pump screws, etc. ‰ Inspect blade guide assemblies; check for wear, misalignment, worn carbide guides, etc.

EVERY 6 MONTHS: ‰ Test the electrical system.

21 15.0 Lubrication Schedule

Disconnect Band Saw from electrical supply when performing maintenance. Try to minimize direct contact with lubricating fluids, and protect the eyes from coolant splash. Ball bearings on the Band Saw are pre-lubricated and sealed – they will not require further attention. Used lubricants should be disposed of properly, according to local regulations.

Machine Element Lubricant Quantity Period Bench vise slideways Light machine oil as needed Daily (after cleaning)

Shuttle vise slideways Light machine oil as needed Daily (after cleaning)

Coolant tank* Water-soluble cutting fluid High level on gauge Top off Daily

Worm gear Grease as needed Monthly

Drive wheel oil nipple Grease as needed Every 2 weeks

Idle wheel oil nipple Grease as needed Every 2 weeks

Slide of slide seat Light machine oil as needed Every 2 weeks

Shuttle vise short jaw Grease as needed Every 2 weeks (oil after cleaning)

Hydraulic cylinder pivot Light machine oil as needed Every 6 months

Gear box No. 90 Gear Oil Mid level on gauge After first 6 months (yearly after that) Mobil® DTE Light ISO32 After first 3 months (yearly after that, Hydraulic system tank High level on gauge (or comparable) or every 3,000 hours of operation) * Consult coolant manufacturer’s instructions for complete flushing schedule.

22 16.0 Control Panel

Figure 32

A – Main Power Switch – (Located on front side of control stand.) B – Touch Screen – Lights up when Main Power Switch (A) is activated. C – Emergency Stop – stops all machine functions; rotate button clockwise to release and restart machine. D – Electrical Power Indicator E – Hydraulic Pump Start – When pressed, indicator will light. Press again to turn off. F – Start Blade – Begins cutting operation. G – Work Light – Button will light when on. Press again to turn off. H – Coolant Flow – Button will light when coolant pump activates. Press again to turn off. J – Auto/Manual Mode – Clockwise to auto mode; counterclockwise to manual mode. K – Shuttle Vise Backward*– Retracts the shuttle/work piece. L – Shuttle Vise Forward* – Advances the shuttle/work piece. N – Bow Up – Raises the saw bow and stops machine operations without re-setting. (Work piece will remain clamped.) O – Bow Down – Lowers the saw bow. P – Shuttle Vise Open* – Press and hold to adjust width. If bow is not at proper height clearance, each push of button will open vise 5mm. If bow is at proper clearance height, vise will open one full length. R – Shuttle Vise Close* – To approach or clamp the shuttle vise on the work piece. S – Bench Vise Open* – Press and hold to adjust width. If bow is not at proper height clearance, each push of button will open vise 5mm. If bow is at proper clearance height, vise will open one full length. T – Bench Vise Close* – To approach or clamp the work piece. U – Downfeed Pressure – The speed at which the bow lowers into the workpiece. V – Blade Speed

* The saw bow will not move if any one of these clamping indicator lights is not illuminated.

23 17.0 Troubleshooting – Touch Pad Screen Error Notices

Numbers refer to machine locations where the errors may be addressed, shown in Figure 33.

No. Error Remedy 1 Abnormal forward limit switch Inspect forward limit switch. 2 No material in shuttle vise Place material in shuttle vise. 3 Abnormal rotary encoder Inspect the rotary encoder. Check its wiring and function. 4 Abnormal bench vise pressure sensor Inspect functioning of bench vise pressure sensor. 5 Abnormal shuttle vise pressure sensor Inspect functioning of shuttle vise pressure sensor. 6 Abnormal blade tension Check for broken blade, proper blade tension, and inspect the blade sensor. 7 Abnormal arm probe limit switch Inspect the arm probe limit switch, and check the sliding function of the probe arm. 8 Abnormal bow down limit switch Check bow down limit switch. 9 Blade cover opened Close blade cover. If it is closed, inspect limit switch. 10 Abnormal motor inverter Inspect inverter. Refer to accompanying support materials. 11 Abnormal blade motor Check the overload relay of the main motor. 12 Abnormal hydraulic motor Check the overload relay of the hydraulic motor. 13 Abnormal coolant motor Check the overload relay of coolant motor. 14 Emergency button locked Release emergency button by rotating to the right.

Figure 33

24 18.0 Troubleshooting

Fault Probable Cause Suggested Remedy

Excessive blade Incorrect blade speed or feed rate. Check Machinery’s Handbook for breakage speed/feed appropriate for the material being cut.

Check Machinery’s Handbook for Teeth too coarse for material. recommended blade type.

Adjust hydraulic setting for proper blade Incorrect blade tension. tension.

Blade rubs on wheel flange. Adjust blade tracking.

Misaligned guides. Adjust guides.

Cracking at weld. Blade requires longer annealing cycle.

Premature blade dulling Blade teeth too coarse. Use a finer tooth blade.

Blade speed too fast. Reduce blade speed.

Inadequate feed pressure. Increase feed rate.

Increase feed pressure (hard spots). Hard spots in workpiece or scale on/in Reduce speed, increase feed pressure workpiece. (scale).

Work hardening of material. Increase feed pressure.

Insufficient blade tension. Increase tension to proper level.

Bad cuts (out-of-square) Make sure vise is square with blade. Work Workpiece not square with blade. must be clamped tightly in vise.

Feed pressure too fast. Decrease feed pressure.

Adjust guide bearing clearance to 0.001 Guide bearings not adjusted properly. inches (0.002 inch max.).

Inadequate blade tension. Gradually increase blade tension.

Span between the two blade guides too Move guide post closer to the work. wide.

Dull blade. Replace blade.

Incorrect blade speed. Check blade speed.

Blade guide assembly is loose. Tighten blade guide assembly.

Blade guide bearing assembly is loose. Tighten blade guide bearing assembly.

Blade tracks too far from wheel flanges. Adjust blade tracking.

Guide bearing worn. Replace worn bearing.

Bad cuts (rough) Blade speed too high for feed pressure. Reduce blade speed.

Blade is too coarse. Replace with finer blade.

Blade is twisting Blade is binding in the cut. Decrease feed pressure.

Blade tension too high. Decrease tension on blade.

25 Fault Probable Cause Suggested Remedy

Unusual wear on Blade guides worn. Replace blade guides. side/back of blade Blade guide bearing bracket is loose. Tighten blade guide bearing bracket.

Teeth missing/ripped Blade tooth pitch too coarse for work Use blade with finer tooth pitch. from blade piece.

Increase feed pressure and/or blade Feed is too slow. speed.

Brush chips out of blade gullets; make Workpiece vibrating. sure workpiece is properly clamped.

Use blade with a coarse tooth pitch – Blade gullets loading up with chips. reduce feed pressure. Brush blade to remove chips.

Motor running too hot Blade tension too high. Reduce tension on blade.

Drive belt tension too high. Reduce tension on drive belt.

Blade too coarse for workpiece (especially Use blade with fine tooth pitch. with tubular stock).

Blade too fine for workpiece (especially Use blade with coarse tooth pitch. with heavier, soft material).

Check gearbox. Maintain lubrication Gearbox requires lubrication. levels.

No coolant flow Screen/filter on pump is clogged. Clean screen/filter.

Impeller is loose. Tighten impeller.

Coolant level is too low. Add coolant to reservoir.

Pump motor is burned out. Replace pump.

Excessive speed Drive belt is too tight. Re-set belt tension. reducer noise/vibration

Blade slipping on drive wheel. Increase blade tension.

Blade jams in workpiece Drive belt slipping on motor pulley, or belt Increase belt tension, or replace belt. is worn.

Blade has dull or broken teeth. Replace blade.

Tooth spacing is too fine for material Use more appropriate blade for the being cut. operation.

Feed rate too fast for material or type of Reduce feed rate. blade.

19.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1- 800-274-6848, Monday through Friday (see our website for business hours, www.jetttools.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

26 19.1.1 Base Assembly – Exploded View

27 19.1.2 Base Assembly – Parts List

Index No. Part No. Description Size Qty 1 ...... AB1012W-A1 ...... Round Head Screw...... M6x8L ...... 10 2 ...... AB1012W-A2 ...... Control Panel ...... 1 3 ...... AB1012W-A3 ...... Control Box Door ...... 1 4 ...... AB1012W-A4 ...... Large Round Head Screw ...... M6x8L ...... 2 5 ...... AB1012W-A5 ...... Round Head Screw...... M8x8L ...... 4 6 ...... AB1012W-A6 ...... Plate...... 1 7 ...... AB1012W-A7 ...... Cutting Rate Adjust Switch ...... 1 8 ...... AB1012W-A8 ...... Cutting Pressure Adjust Switch ...... 1 9 ...... AB1012W-A9 ...... Large Round Head Screw ...... M6x12L ...... 3 10 ...... AB1012W-A10 ...... Hydraulic System Cover ...... 1 11 ...... AB1012W-A11 ...... Socket Head Cap Screw...... M16x55L ...... 2 12 ...... AB1012W-A12 ...... Rod Pin ...... 1 13 ...... AB1012W-A13 ...... Plate...... 1 14 ...... TS-1490021 ...... Hex Cap Screw ...... M8x16L ...... 2 15 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 2 16 ...... AB1012W-A16 ...... Hydraulic Motor...... 1HP,3PH,230/460V...... 1 17 ...... AB1012W-A17 ...... Hydraulic Unit Bracket ...... 1 18 ...... AB1012W-A18 ...... Retrieving Set ...... 1 19 ...... AB1012W-A19 ...... Spring Pin ...... ø10x30L ...... 2 20 ...... AB1012W-A20 ...... Steel Hex Cap Screw...... M12x30L ...... 4 21 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 4 22 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 23 ...... AB1012W-A23 ...... Coolant Tray ...... 1 24 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 3 25 ...... TS-1490021 ...... Hex Cap Screw ...... M8x15L ...... 3 26 ...... AB1012W-A26 ...... Flat Head Screw ...... M8x15L ...... 3 27 ...... AB1012W-A27 ...... Right Plate ...... 1 28 ...... AB1012W-A28 ...... Conveyer Cover (C) ...... 1 29 ...... 5712561 ...... Phillips Pan Head Machine Screw ...... M5x8L ...... 2 30 ...... AB1012W-A9 ...... Large Round Head Screw ...... M6x12L ...... 2 31 ...... AB1012W-A31 ...... Plastic Handle ...... 1 32 ...... AB1012W-A32 ...... Conveyer Cover (B) ...... 1 33 ...... 5712561 ...... Phillips Pan Head Machine Screw ...... M5x8L ...... 2 34 ...... AB1012W-A34 ...... Conveyer Cover (A) ...... 1 35 ...... AB1012W-A35 ...... Machine Base ...... 1 36 ...... AB1012W-A36 ...... Lifting Plate ...... 1 37 ...... AB1012W-A37 ...... Steel Hex Cap Screw...... M12x25L ...... 4 38 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 4 39 ...... AB1012W-A39 ...... Coolant Level Gauge ...... 1 40 ...... AB1012W-A40 ...... Drain ...... PT3/8” ...... 1 41 ...... 5712561 ...... Phillips Pan Head Machine Screw ...... M5x8L ...... 4 42 ...... AB1012W-A42 ...... Conveyer Upper Cover ...... 1 43 ...... AB1012W-A43 ...... Coolant Filter ...... 1 44 ...... AB1012W-A44 ...... Pump Support Plate...... 1 45 ...... TS-1482021 ...... Hex Cap Screw ...... M6x12L ...... 2 46 ...... AB1012W-A46 ...... Flat Washer ...... M6 ...... 1 47 ...... AB1012W-A47 ...... Pump ...... 1/6HP,3PH,230/400V.... 1 48 ...... AB1012W-A48 ...... Bow Up Limit Switch ...... 1 49 ...... TS-1550061 ...... Flat Washer ...... 8mm ...... 2 50 ...... TS-1490021 ...... Hex Cap Screw ...... M8x16L ...... 2 51 ...... AB1012W-A51 ...... Bow Up Limit Switch Seat...... 1 52 ...... AB1012W-A52 ...... C Ring ...... S16...... 2 53 ...... AB1012W-A53 ...... Cylinder Support Rod ...... 1 54 ...... AB1012W-A54 ...... Cylinder Lower Bracket...... 1 55 ...... AB1012W-A55 ...... Lift Cylinder ...... 1 56 ...... AB1012W-A56 ...... Fish Eye Bearing ...... POS16 ...... 1 57 ...... AB1012W-A52 ...... C Ring ...... S16...... 2 58 ...... AB1012W-A58 ...... Cylinder Upper Bracket...... 1 59 ...... AB1012W-A59 ...... Cylinder Upper Rod ...... 1 60 ...... AB1012W-A60 ...... Socket Head Cap Screw...... M12x65L ...... 2

28 Index No. Part No. Description Size Qty 61 ...... AB1012W-A61 ...... Roller Setting Bracket (R) ...... 1 62 ...... AB1012W-A62 ...... Setting Plate (R) ...... 1 63 ...... TS-1492031 ...... Hex Cap Screw ...... M12x35L ...... 2 64 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 2 65 ...... BB-6204 ...... Bearing ...... 6204 ...... 4 ...... AB1012W-VRA ...... Vertical Roller Assembly (Index No. 66,67,71,72,73) ...... 2 66 ...... AB1012W-A66 ...... Vertical Roller Stand ...... 2 67 ...... AB1012W-A67 ...... Vertical Roller ...... 2 68 ...... AB1012W-A68 ...... Socket Head Cap Screw...... M12x55L ...... 1 69 ...... AB1012W-A69 ...... Cover ...... 1 70 ...... AB1012W-A1 ...... Round Head Screw...... M6x8L ...... 8 71 ...... AB1012W-A71 ...... Handle Shaft ...... 2 72 ...... AB1012W-A72 ...... Shaft ...... 2 73 ...... AB1012W-A1 ...... Round Head Screw...... M6x8L ...... 4 74 ...... AB1012W-A74 ...... Roller ...... 2 75 ...... AB1012W-A75 ...... Shaft ...... 1 76 ...... AB1012W-A76 ...... Setting Plate (L) ...... 1 77 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 2 78 ...... TS-1492031 ...... Hex Cap Screw ...... M12x35L ...... 2 79 ...... AB1012W-A79 ...... Roller Setting Bracket (L)...... 1 80 ...... AB1012W-A1 ...... Round Head Screw...... M6x8L ...... 8 81 ...... AB1012W-A81 ...... Chain Wheel Cover...... 1 82 ...... AB1012W-A82 ...... Rubber Seal ...... 1 83 ...... AB1012W-A83 ...... Spring Pin ...... ø6x30L mm ...... 1 84 ...... AB1012W-A84 ...... Small Chain Wheel ...... 1 85 ...... AB1012W-A85 ...... Chain ...... 1 86 ...... AB1012W-A86 ...... Key...... 5x20L mm ...... 1 87 ...... AB1012W-A87 ...... Small Shaft ...... 1 88 ...... AB1012W-A88 ...... Oil Less Bushing ...... 1625 ...... 1 89 ...... AB1012W-A89 ...... Conveyor Base ...... 1 90 ...... AB1012W-A90 ...... Small Shaft Bushing ...... 1 91 ...... AB1012W-A91 ...... O Ring...... P-32 ...... 1 92 ...... TS-2276081 ...... Socket Set Screw ...... M6x8L ...... 8 93 ...... AB1012W-A93 ...... Rubber Cover ...... 2 94 ...... AB1012W-A94 ...... Drive Shaft ...... 1 95 ...... AB1012W-A95 ...... Universal Joint ...... 2 96 ...... AB1012W-A96 ...... Seal...... 16.7.26 ...... 1 97 ...... TS-1503031 ...... Socket Head Cap Screw...... M6x12L ...... 2 98 ...... AB1012W-A52 ...... C Ring ...... S-16 ...... 1 99 ...... TS-1503031 ...... Socket Head Cap Screw...... M6x12L ...... 3 100 ...... AB1012W-A100 ...... Hydraulic Motor ...... 1 101 ...... AB1012W-A101 ...... Conveyor Screw ...... 1 102 ...... TS-1504111 ...... Socket Head Cap Screw...... M8x55L ...... 1 103 ...... TS-2311081 ...... Hex Nut ...... M8 ...... 1 104 ...... AB1012W-A104 ...... Large Chain Wheel Shaft...... 1 105 ...... AB1012W-A96 ...... Seal...... 16.7.26 ...... 1 106 ...... AB1012W-A91 ...... O Ring...... P-32 ...... 1 107 ...... AB1012W-A107 ...... Shaft Bushing ...... 1 108 ...... TS-1503011 ...... Socket Head Cap Screw...... M6x8L ...... 2 109 ...... AB1012W-A109 ...... Oil Less Bushing ...... 1615 ...... 1 110 ...... AB1012W-A110 ...... Large Chain Wheel ...... 1 111 ...... AB1012W-A83 ...... Spring Pin ...... ø6x30L mm ...... 1 112 ...... AB1012W-A112 ...... Hex.Cap Screw ...... M10 x 10L ...... 6 113 ...... TS-2361101 ...... Helical Spring Lock Washer...... 10mm ...... 6 114 ...... AB1012W-A114 ...... Warning Label – Chip Screw ...... 1 115 ...... AB1012W-A115 ...... Triangular Caution Label – High Voltage ...... 4-3/4”Wx4-1/4”H ...... 1

29 19.2.1 Bow Assembly – Exploded View

30 19.2.2 Bow Assembly – Parts List

Index No. Part No. Description Size Qty 1 ...... Blade (local purchase) ...... 1 2 ...... TS-2246122 ...... Socket Head Button Screw ...... M6x12L ...... 16 3 ...... AB1012W-B3 ...... Blade Cover ...... 1 4 ...... AB1012W-B4 ...... Setting Plate ...... 1 5 ...... AB1012W-B5 ...... Blade Guard (Front) ...... 1 6 ...... AB1012W-B6 ...... Wing Screw...... M6x16L ...... 1 7 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 3 8 ...... TS-1504041 ...... Socket Head Cap Screw...... M8x20L ...... 3 9 ...... AB1012W-B9 ...... Oil Nipple ...... PT1/4" ...... 1 10 ...... AB1012W-B10 ...... Idle Shaft Cover ...... 1 11 ...... AB1012W-B11 ...... Nut ...... AW07 ...... 1 12 ...... AB1012W-B12 ...... External Tooth Lock Washer ...... AW07 ...... 1 13 ...... BB-30207 ...... Roller Bearing ...... 30207 ...... 1 14 ...... AB1012W-B14 ...... Spacer ...... 1 15 ...... BB-30207 ...... Roller Bearing ...... 30207 ...... 1 16 ...... AB1012W-B16 ...... Idle Wheel Shaft ...... 1 17 ...... AB1012W-B17 ...... Idle Wheel ...... 1 18 ...... AB1012W-B18 ...... Handle ...... 1 19 ...... AB1012W-B19 ...... Shaft ...... 1 20 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 2 21 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 2 22 ...... TS-2360121 ...... Flat Washer ...... 12mm ...... 1 23 ...... AB1012W-B23 ...... Adjustable Guide Post (L) ...... 1 24 ...... AB1012W-B24 ...... Setting Bar ...... 1 25 ...... AB1012W-B25 ...... Steel Hex Cap Bolt ...... M12x60L ...... 4 26 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 4 27 ...... AB1012W-B27 ...... Hollow Adjusting Bolt ...... 4 28 ...... TS-1503031 ...... Socket Head Cap Screw...... M6x12L ...... 4 29 ...... AB1012W-B29 ...... Phillips Pan Head Machine Screw ...... M5x8L ...... 4 30 ...... AB1012W-B30 ...... Flat Head Screw ...... M5x8L ...... 2 31 ...... AB1012W-B31 ...... Setting Plate ...... 1 32 ...... AB1012W-B32 ...... Plate...... 1 33 ...... TS-1525031 ...... Socket Set Screw ...... M10x16L ...... 4 34 ...... AB1012W-B34 ...... Limit Switch ...... 1 35 ...... TS-1501071 ...... Socket Head Cap Screw...... M4x25L ...... 2 36 ...... AB1012W-B36 ...... Light Set...... 1 36-1 ...... TS-1534032 ...... Phillips Pan Head Machine Screw ...... M6x10L ...... 4 36-2 ...... TS-1502031 ...... Socket Head Cap Screw...... M5x12L ...... 4 36-3 ...... TS-2361051 ...... Helical Spring Lock Washer...... 5mm ...... 4 36-4 ...... AB1012W-B36-4 ...... Plate...... 1 37 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 1 38 ...... AB1012W-B38 ...... Locking Plate ...... 1 39 ...... AB1012W-B39 ...... Bushing ...... 1 40 ...... TS-1505051 ...... Socket Head Cap Screw...... M10x35L ...... 2 41 ...... AB1012W-B41 ...... Locking Pin ...... 1 42 ...... AB1012W-B42 ...... Spring Pin ...... ø5x20L ...... 1 43 ...... AB1012W-B43 ...... Spring ...... 1 44 ...... AB1012W-B42 ...... Spring Pin ...... ø5x20L ...... 1 45 ...... AB1012W-B45 ...... Sensor Probe Foot (Feeler) ...... 1 46 ...... AB1012W-B46 ...... Sensor Probe Plate...... 1 47 ...... AB1012W-B47 ...... Probe Plate Seat...... 1 48 ...... AB1012W-B30 ...... Flat Head Machine Screw...... M5x8L ...... 2 49 ...... TS-2360121 ...... Flat Washer ...... 12mm ...... 1 50 ...... AB1012W-B29 ...... Phillips Pan Head Machine Screw ...... M5x8L ...... 4 51 ...... AB1012W-B51 ...... Right Scale ...... 1 52 ...... AB1012W-B52 ...... Left Scale ...... 1 53 ...... TS-1502051 ...... Socket Head Cap Screw...... M5x20L ...... 2 54 ...... AB1012W-B54 ...... Contact Plate ...... 1 55 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 1 56 ...... TS-1525031 ...... Socket Set Screw ...... M10x16L ...... 4

31 Index No. Part No. Description Size Qty 57 ...... AB1012W-B57 ...... Plate...... 1 58 ...... AB1012W-B58 ...... Helical Spring Lock Washer...... 12mm ...... 2 59 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 2 60 ...... TS-1490041 ...... Hex Cap Screw ...... M8x25L ...... 2 61 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 2 62 ...... TS-1550061 ...... Flat Washer ...... 8mm ...... 2 63 ...... AB1012W-B24 ...... Setting Bar ...... 1 64 ...... AB1012W-B64 ...... Guide Post (R) ...... 1 65 ...... AB1012W-B65 ...... Steel Plate ...... 1 66 ...... AB1012W-B66 ...... Drive Wheel ...... 1 67 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 6 68 ...... AB1012W-B68 ...... Cover ...... 1 69 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 6 70 ...... AB1012W-B70 ...... Brush Cover ...... 1 71 ...... AB1012W-B6 ...... Wing Screw...... M16x16L ...... 1 72 ...... AB1012W-B72 ...... Belt Cover ...... 1 73 ...... TS-1550041 ...... Flat Washer ...... 6mm ...... 2 74 ...... TS-2361061 ...... Helical Spring Lock Washer...... 6mm ...... 2 75 ...... TS-1482021 ...... Hex Cap Screw ...... M6x12L ...... 2 76 ...... TS-1550061 ...... Flat Washer ...... 8mm ...... 2 77 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 2 78 ...... TS-1504061 ...... Socket Head Cap Screw...... M8x30L ...... 2 79 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 1 80 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 1 81 ...... TS-1540081 ...... Hex Nut ...... M12 ...... 1 82 ...... TS-1540081 ...... Hex Nut ...... M12 ...... 1 83 ...... TS-1504061 ...... Socket Head Cap Screw...... M8x30L ...... 1 84 ...... AB1012W-B84 ...... Washer ...... 8mm ...... 1 85 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 86 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 1 87 ...... AB1012W-B87 ...... Short Arm...... 1 88 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 1 89 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 90 ...... TS-1504061 ...... Socket Head Cap Screw...... M8x30L ...... 1 91 ...... AB1012W-B91 ...... Long Arm ...... 1 92 ...... AB1012W-B84 ...... Washer ...... 8mm ...... 1 93 ...... TS-1504061 ...... Socket Head Cap Screw...... M8x30L ...... 1 94 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 95 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 1 96 ...... AB1012W-B96 ...... Setting Plate ...... 1 97 ...... TS-1550061 ...... Flat Washer ...... 8mm ...... 1 98 ...... TS-1504061 ...... Socket Head Cap Screw...... M8x30L ...... 1 99 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 1 100 ...... AB1012W-B100 ...... Plate Base ...... 1 101 ...... AB1012W-B84 ...... Washer ...... 8mm ...... 1 102 ...... TS-1504041 ...... Socket Head Cap Screw...... M8x20L ...... 1 103 ...... AB1012W-B103 ...... Locking Screw ...... M12 ...... 1 104 ...... AB1012W-B104 ...... Helical Spring Lock Washer...... 16mm ...... 1 105 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 3 106 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 3 107 ...... TS-2361161 ...... Helical Spring Lock Washer...... 16mm ...... 1 108 ...... AB1012W-B108 ...... Locking Screw ...... M14 ...... 1 109 ...... AB1012W-B109 ...... Oil-less Bearing ...... 5050 ...... 2 110 ...... TS-1504051 ...... Socket Head Cap Screw...... M8x25L ...... 6 111 ...... AB1012W-B111 ...... Plate...... 2 112 ...... AB1012W-B112 ...... Socket Head Cap Screw...... M16x70L ...... 1 113 ...... TS-2361161 ...... Helical Spring Lock Washer...... 16mm ...... 1 114 ...... AB1012W-B114 ...... Slide ...... 1 115 ...... AB1012W-B115 ...... Steel Hex Cap Bolt ...... M12x40L ...... 2 116 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 2 117 ...... AB1012W-B117 ...... Slide Seat ...... 1 118 ...... AB1012W-B118 ...... Hydraulic Cylinder...... 1

32 Index No. Part No. Description Size Qty 119 ...... AB1012W-B119 ...... Nut ...... M22x1.5 ...... 1 120 ...... AB1012W-B120 ...... Adjusting Screw ...... 1 121 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 1 122 ...... AB1012W-B122 ...... Steel Hex Cap Bolt ...... M12x75L ...... 1 123 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 1 124 ...... AB1012W-B20 ...... Steel Hex Cap Bolt ...... M12x35L ...... 1 125 ...... AB1012W-B125 ...... Setting Ring ...... 1 126 ...... AB1012W-B126 ...... Oil Nipple ...... PT1/8" ...... 1 127 ...... AB1012W-B127 ...... Warning Label – Safety Rules ...... 1 128 ...... AB1012W-B128 ...... Label – Blade Direction...... 2 129 ...... AB1012W-B129 ...... Warning Label – Blade Cover ...... 2 130 ...... AB1012W-B130 ...... Warning Label – Combustible Materials ...... 1 131 ...... AB1012W-B131 ...... Warning Label – Running Blade ...... 1

33 19.3.1 Vise Transfer Assembly – Exploded View

34 19.3.2 Vise Transfer Assembly – Parts List

Index No. Part No. Description Size Qty 1 ...... AB1012W-C1 ...... Bench Vise Cylinder ...... 1 2 ...... AB1012W-C2 ...... Socket Head Cap Screw...... M16x55L ...... 2 3 ...... AB1012W-C3 ...... Rod Pin ...... 1 4 ...... AB1012W-C4 ...... Vise ...... 1 5 ...... AB1012W-C5 ...... Steel Plate ...... 6 6 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 6 7 ...... TS-2248202 ...... Socket Head Button Screw ...... M8x20L ...... 12 8 ...... AB1012W-C8 ...... Steel Plate (Front)...... 1 9 ...... AB1012W-C9 ...... Steel Plate (Rear) ...... 1 10 ...... AB1012W-C10 ...... Support Plate (1)...... 2 11 ...... AB1012W-C11 ...... Support Plate (2)...... 1 12 ...... AB1012W-C12 ...... Support Plate (3)...... 1 13 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 6 14 ...... AB1012W-C14 ...... Fixed Steel Plate (Front) ...... 1 15 ...... AB1012W-C15 ...... Fixed Steel Plate (Rear) ...... 1 16 ...... AB1012W-C16 ...... Front Fixed Vise...... 1 17 ...... AB1012W-C17 ...... Socket Head Cap Screw...... M16X65L...... 4 18 ...... TS-2361161 ...... Helical Spring Lock Washer...... 16mm ...... 4 19 ...... AB1012W-C19 ...... Guide Rod...... 2 20 ...... AB1012W-C20 ...... Socket Head Cap Screw...... M2x12L ...... 1 21 ...... AB1012W-C21 ...... Socket Head Cap Screw...... M16x35L ...... 2 22 ...... AB1012W-C22 ...... Dust Cover ...... 1 23 ...... TS-1503031 ...... Socket Head Cap Screw...... M6x12L ...... 1 24 ...... TS-2361061 ...... Helical Spring Lock Washer...... 6mm ...... 1 25 ...... AB1012W-C25 ...... Dust Seal ...... ø60x ø80x6t mm ...... 4 26 ...... AB1012W-C26 ...... Oil Less Bushing ...... L13B 6540...... 4 27 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 3 28 ...... TS-1504061 ...... Socket Head Cap Screw...... M8x30L ...... 1 29 ...... AB1012W-C29 ...... Rod Bushing ...... ø15mm ...... 1 30 ...... AB1012W-C30 ...... O Ring...... P11...... 1 31 ...... TS-154010 ...... Hex Nut ...... M16 ...... 1 32 ...... TS-2361161 ...... Helical Spring Lock Washer...... 16mm ...... 1 33 ...... TS-155010 ...... Flat Washer ...... 16mm ...... 1 34 ...... AB1012W-C34 ...... Socket Head Cap Screw...... M16x70L ...... 1 35 ...... TS-2361161 ...... Helical Spring Lock Washer...... 16mm ...... 1 36 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 3 37 ...... AB1012W-C37 ...... Floating Vise (Rear) ...... 1 38 ...... AB1012W-C38 ...... Spring ...... TL35-40...... 1 39 ...... AB1012W-C39 ...... Spring Cover ...... 1 40 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 3 41 ...... TS-2361061 ...... Helical Spring Lock Washer...... M6 ...... 3 42 ...... AB1012W-C42 ...... Cylinder Cover ...... 1 43 ...... TS-1524041 ...... Socket Set Screw ...... M8x16L ...... 1 44 ...... AB1012W-C44 ...... Socket Set Screw ...... M24x25L ...... 1 45 ...... AB1012W-C45 ...... Round Head Screw...... M6x16L ...... 4 46 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 3 47 ...... AB1012W-C47 ...... Setting Bolt ...... 1 48 ...... AB1012W-C48 ...... Floating Cylinder ...... 1 49 ...... AB1012W-C49 ...... Rear Vise Cylinder ...... 1 50 ...... AB1012W-C50 ...... Rod Pin ...... 1 51 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 3 52 ...... AB1012W-C52 ...... Feeding Steel Plate (Front)...... 1 53 ...... TS-1504031 ...... Socket Head Cap Screw...... M8x16L ...... 16 54 ...... AB1012W-C54 ...... Feeding Steel Plate (Rear) ...... 1 55 ...... TS-1504031 ...... Socket Head Cap Screw...... M8x16L ...... 4 56 ...... AB1012W-C56 ...... Support Plate ...... 1 57 ...... AB1012W-C57 ...... Shaft Bushing ...... 1 58 ...... AB1012W-C58 ...... Oil Less Bushing ...... 1 59 ...... AB1012W-C59 ...... Bushing Seat ...... 1 60 ...... TS-1505051 ...... Socket Head Cap Screw...... M10x35L ...... 4

35 Index No. Part No. Description Size Qty 61 ...... AB1012W-C61 ...... Cylinder Bracket ...... 1 62 ...... AB1012W-C62 ...... Hex Nut ...... M20 ...... 2 63 ...... AB1012W-C63 ...... Rack Rod ...... 1 64 ...... AB1012W-C64 ...... Feeding Cylinder...... 1 65 ...... AB1012W-C65 ...... Round Head Screw...... M4x6L ...... 4 66 ...... TS-1521021 ...... Set Screw ...... M4x6L ...... 2 67 ...... AB1012W-C67 ...... Small Gear ...... 1 68 ...... AB1012W-C68 ...... Cover ...... 1 69 ...... AB1012W-C69 ...... Spring Plate ...... 1 70 ...... HVBS710S-91 ...... Round Head Screw...... M5x8L ...... 4 71 ...... TS-1503041 ...... Socket Head Cap Screw...... M6x16L ...... 2 72 ...... AB1012W-C72 ...... Encoder ...... 1 73 ...... AB1012W-C73 ...... Bracket...... 1

36 19.4.1 Vise Gearbox Assembly – Exploded View

37 19.4.2 Vise Gearbox Assembly – Parts List

Index No. Part No. Description Size Qty 1 ...... HVBS710S-91 ...... Round Head Screw...... M5x8L ...... 14 2 ...... AB1012W-D2 ...... Cover ...... 1 3 ...... AB1012W-D3 ...... Oil Seal ...... 130x160x14mm ...... 1 4 ...... AB1012W-D4 ...... Rubber Ring...... 1 5 ...... AB1012W-D5 ...... Gear Shaft ...... 1 6 ...... AB1012W-D6 ...... Shaft Nut ...... AN08 ...... 1 7 ...... AB1012W-D7 ...... Gear Washer ...... AW08 ...... 1 8 ...... AB1012W-D8 ...... Spacer ...... 1 9 ...... AB1012W-D9 ...... Taper Bearing ...... E32208J ...... 1 10 ...... AB1012W-D10 ...... Bearing Spacer ...... 1 11 ...... AB1012W-D11 ...... Shaft Case ...... 1 12 ...... AB1012W-D9 ...... Taper Bearing ...... E32208J ...... 1 13 ...... AB1012W-D13 ...... Worm Gear ...... 1 14 ...... AB1012W-D14 ...... Socket Head Cap Screw...... M10x35L ...... 6 15 ...... TS-2361101 ...... Helical Spring Lock Washer...... 10mm ...... 6 16 ...... AB1012W-D16 ...... Bearing Seat ...... 1 17 ...... BB-6206ZZ ...... Bearing ...... 6206ZZ...... 1 18 ...... AB1012W-D18 ...... C Ring ...... R60 ...... 1 19 ...... AB1012W-D19 ...... Reducer Case ...... 1 20 ...... AB1012W-D20 ...... Set Screw ...... M8x45L ...... 1 21 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 22 ...... AB1012W-D22 ...... Oil Pipe ...... PT1/2" ...... 1 23 ...... AB1012W-D23 ...... Hose ...... 1 24 ...... AB1012W-D24 ...... 90°Hose Fitting ...... PT1/4" ...... 2 25 ...... AB1012W-D25 ...... Locking Washer ...... 1 26 ...... TS-2361121 ...... Helical Spring Lock Washer...... 12mm ...... 1 27 ...... TS-1492031 ...... Hex Cap Screw ...... M12x35L ...... 1 28 ...... AB1012W-D28 ...... Shaft ...... 1 29 ...... TS-1540081 ...... Hex Nut ...... M12 ...... 1 30 ...... AB1012W-D30 ...... Spring Washer ...... 12mm ...... 1 31 ...... AB1012W-D31 ...... Motor Support ...... 1 32 ...... AB1012W-D32 ...... Motor...... 3HP,3PH,230/460V...... 1 33 ...... TS-1491041 ...... Hex Cap Screw ...... M10x30L ...... 4 34 ...... TS-2361101 ...... Helical Spring Lock Washer...... 10mm ...... 4 35 ...... TS-1550071 ...... Flat Washer ...... 10mm ...... 4 36 ...... TS-1491031 ...... Hex Cap Screw ...... M10x25L ...... 2 37 ...... TS-2361101 ...... Helical Spring Lock Washer...... 10mm ...... 2 38 ...... TS-1550071 ...... Flat Washer ...... 10mm ...... 2 39 ...... AB1012W-D39 ...... Hold Shaft ...... 1 40 ...... AB1012W-D40 ...... Setting Plate ...... 1 41 ...... AB1012W-D41 ...... Large Round Head Screw ...... M6x12L ...... 3 42 ...... TS-2361061 ...... Helical Spring Lock Washer...... 6mm ...... 3 43 ...... TS-1550041 ...... Flat Washer ...... 6mm ...... 3 44 ...... AB1012W-D44 ...... Reducer Belt ...... 1 45 ...... AB1012W-D45 ...... Motor Pulley ...... 1 46 ...... AB1012W-A9 ...... Large Round Head Screw ...... M6x12L ...... 3 47 ...... AB1012W-D47 ...... Belt Cover ...... 1 48 ...... TS-2361101 ...... Helical Spring Lock Washer...... 10mm ...... 1 49 ...... TS-1550071 ...... Flat Washer ...... 10mm ...... 1 50 ...... TS-1505141 ...... Socket Head Cap Screw...... M10x90L ...... 1 51 ...... AB1012W-D51 ...... Reducer Pulley ...... 1 52 ...... AB1012W-D52 ...... Socket Head Cap Screw...... 4 53 ...... AB1012W-D53 ...... Key...... 7x50L mm ...... 1 54 ...... AB1012W-D54 ...... Belt...... 1 55 ...... AB1012W-D55 ...... Socket Head Cap Screw...... M16x45L ...... 1 56 ...... AB1012W-D55 ...... Socket Head Cap Screw...... M16x45L ...... 1 57 ...... AB1012W-D57 ...... Plug...... PT1/4" ...... 1 58 ...... AB1012W-D58 ...... Brush Drive Pulley ...... 1 59 ...... AB1012W-D59 ...... Dust Seal ...... 40x52x5 mm ...... 1 60 ...... AB1012W-D60 ...... Shaft Seat ...... 1

38 Index No. Part No. Description Size Qty 61 ...... AB1012W-D61 ...... Taper Bearing ...... 32206J ...... 1 62 ...... AB1012W-D62 ...... C Ring ...... R62 ...... 1 63 ...... AB1012W-D63 ...... Roller Bearing ...... E30306J ...... 1 64 ...... AB1012W-D64 ...... Oil Seal ...... 40x52x5 mm ...... 1 65 ...... AB1012W-D65 ...... Dust Seal ...... 1 66 ...... AB1012W-D66 ...... O Ring...... P62...... 1 67 ...... AB1012W-D67 ...... Worm Shaft ...... 1

39 19.5.1 Bearing Guide and Brush Assemblies – Exploded View

40 19.5.2 Bearing Guide and Brush Assemblies – Parts List

Index No. Part No. Description Size Qty 1 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 2 ...... TS-2361081 ...... Helical Spring Lock Washer...... 8mm ...... 1 3 ...... TS-1550061 ...... Flat Washer ...... 8mm ...... 1 4 ...... AB1012W-E4 ...... Brush ...... 1 5 ...... AB1012W-E5 ...... Hose Coupling ...... 1 6 ...... AB1012W-E6 ...... Cleaning Pipe ...... 1 7 ...... TS-1524011 ...... Socket Set Screw ...... M8x8L ...... 1 8 ...... AB1012W-E8 ...... Brush Cover ...... 1 9 ...... AB1012W-E9 ...... Bracket...... 1 10 ...... TS-1540061 ...... Hex Nut ...... M8 ...... 1 11 ...... AB1012W-E11 ...... Handle ...... M8x30L ...... 1 12 ...... TS-1550061 ...... Flat Washer ...... 8mm ...... 1 13 ...... TS-1490031 ...... Hex Cap Screw ...... M8x20L ...... 1 14 ...... AB1012W-E14 ...... Shaft ...... 1 15 ...... AB1012W-E15 ...... Anti-Dust Cover ...... 2 16 ...... AB1012W-E16 ...... Set Screw ...... 4 17 ...... AB1012W-E17 ...... Universal Joint ...... 2 18 ...... AB1012W-E18 ...... Shaft (Long) ...... 1 19 ...... AB1012W-E19 ...... Setting Seat ...... 1 20 ...... BB-6201ZZ ...... Ball Bearing ...... 6201ZZ...... 2 21 ...... AB1012W-E21 ...... Shaft ...... 1 21-1 ...... AB1012W-E21-1 ...... Key...... 4x15L mm ...... 5 22 ...... AB1012W-E22 ...... C Ring ...... R32 ...... 1 23 ...... TS-1523021 ...... Socket Set Screw ...... M6x8L ...... 1 24 ...... AB1012W-E24 ...... Pulley ...... 1 25 ...... AB1012W-E25 ...... Pin...... ø5x20L mm ...... 1 ...... AB1012W-LBG...... Left Bearing Guide Assembly (index #26-45, and 51) ...... 1 ...... AB1012W-RBG ...... Right Bearing Guide Assembly (index # 27-32, 34, 35, 38, 40, 42-51) ...... 1 26 ...... AB1012W-E26 ...... Adjusting Screw (L)...... 1 27 ...... AB1012W-E27 ...... Spring ...... 1 28 ...... AB1012W-E28 ...... Steel Pin ...... ø10x30L mm ...... 2 29 ...... TS-1550071 ...... Flat Washer ...... 10mm ...... 2 30 ...... BB-6200VV ...... Ball Bearing ...... 6200VV ...... 4 31 ...... AB1012W-E31 ...... Bolt (Short)...... 2 32 ...... AB1012W-E32 ...... Spacer ...... 2 33 ...... AB1012W-E33 ...... Guide Shaft (Left) ...... 1 34 ...... AB1012W-E34 ...... Bolt (long) ...... 2 35 ...... AB1012W-E35 ...... Hose Coupling ...... 2 36 ...... AB1012W-E36 ...... Front Carbide Guide ...... 1 37 ...... AB1012W-E37 ...... Back Carbide Guide...... 1 38 ...... TS-1503031 ...... Socket Head Cap Screw...... M6x12L ...... 2 39 ...... TS-1523021 ...... Socket Set Screw ...... M6x8L ...... 2 40 ...... TS-1522021 ...... Socket Set Screw ...... M5x8L ...... 2 41 ...... AB1012W-E41 ...... Guide Seat (Left) ...... 1 42 ...... TS-2361101 ...... Helical Spring Lock Washer...... 10mm ...... 4 43 ...... AB1012W-E43 ...... Nut ...... M10 ...... 4 44 ...... AB1012W-E44 ...... Ball Bearing Seat ...... 2 45 ...... AB1012W-E45 ...... Pin...... ø10x20L ...... 4 46 ...... AB1012W-E46 ...... Adjusting Screw (R) ...... 1 47 ...... AB1012W-E47 ...... Guide Shaft (Right) ...... 1 48 ...... AB1012W-E48 ...... Back Carbide Guide...... 1 49 ...... AB1012W-E49 ...... Guide Seat (R) ...... 1 50 ...... AB1012W-E50 ...... Front Carbide Guide ...... 1 51 ...... AB1012W-E51 ...... Ball Bearing ...... 4

41 19.6.1 Accessories – Exploded View

42 19.6.2 Accessories – Parts List

Index No. Part No. Description Size Qty 1 ...... AB1012W-F1...... Roller Stand Frame...... 1 2 ...... AB1012W-F2...... Leveling Pad ...... 4 3 ...... AB1012W-F3...... Hex Nut ...... M22 ...... 4 4 ...... TS-2310201 ...... Hex Nut ...... M20 ...... 4 5 ...... TS-155011 ...... Flat Washer ...... M20 ...... 4 6 ...... AB1012W-F6...... Shaft ...... 2 7 ...... AB1012W-F7...... Fixed Plate ...... 2 8 ...... AB1012W-F8...... Adjusting Plate ...... 2 9 ...... GB5783-M12x20 ...... Hex Cap Screw ...... M12x20L ...... 4 10 ...... GB5783-M12x20 ...... Hex Cap Screw ...... M12x20L ...... 8 11 ...... TS-2360121 ...... Flat Washer ...... M12 ...... 8 12 ...... AB1012W-F12...... Roller ...... 7 13 ...... AB1012W-F13...... C-Clip ...... S20...... 14

14 ...... AB1012W-CC...... Chip Cart (complete assembly, index 15-20)...... 1 15 ...... AB1012W-F15...... Wheel...... 4 16 ...... AB1012W-F16...... Washer ...... M16 ...... 4 17 ...... AB1012W-F17...... Cotter Pin ...... 1/8” ...... 4 18 ...... AB1012W-F18...... Axle ...... 2 19 ...... AB1012W-F19...... Pin...... M8x20 ...... 1 20 ...... AB1012W-F20...... Hex Cap Screw ...... 3/8”x1/2” ...... 1

21 ...... AB1012W-F21...... Bundle Clamp Assembly (Shuttle Vise) ...... 1 22 ...... AB1012W-F22...... Long Pneumatic Hose ...... 1 23 ...... AB1012W-F23...... Bundle Clamp Assembly (Stationary Vise) ...... 1 24 ...... AB1012W-F24...... Short Pneumatic Hose ...... 1

43 19.7.1 Electric Box and Control Panel Assembly – Exploded View

44 19.7.2 Electric Box and Control Panel Assembly – Parts list Index Numbers refer to exploded view on page 43 and diagrams on pages 45-48.

Index Numbers Part No. Description Size Qty 1 ...... SA1...... AB1012W-SA1 ...... Main Switch (not shown) ...... 1 2 ...... KM3 ...... AB1012W-KM3 ...... Coolant Pump Contactor ...... 1 3 ...... KM2 ...... AB1012W-KM2 ...... Oil Pump Contactor ...... 1 4 ...... KM1 ...... AB1012W-KM1 ...... Blade Motor Contactor ...... 1 5 ...... QM2...... AB1012W-QM2 ...... Motor Circuit Breaker ...... 1 6 ...... FS2 ...... AB1012W-FS2 ...... Oil Motor Overload (230V operation) ...... 4-6A ...... 1 ...... FS2 ...... AB1012W-FS2-A ...... Oil Motor Overload (460V operation) * ..... 1.8-2.7A ...... 1 7 ...... FS3 ...... AB1012W-FS3 ...... Coolant Pump Overload (230V operation).....0.67-1A...... 1 ...... FS3 ...... AB1012W-FS3-A ...... Coolant Pump Overload (460V operation) *..0.45-0.67A ...... 1 8 ...... X9 ...... AB1012W-X9 ...... Main Power Terminal ...... 1 9 ...... FU4...... AB1012W-FU4 ...... Fuse (230V operation)...... 12A...... 1 ...... FU4...... AB1012W-FU4-A ...... Fuse (460V operation) * ...... 8A...... 1 10 ...... FU5...... AB1012W-FU4 ...... Fuse (230V operation)...... 12A...... 1 ...... FU5...... AB1012W-FU4-A ...... Fuse (460V operation) * ...... 8A...... 1 11 ...... FU6...... AB1012W-FU4 ...... Fuse (230V operation)...... 12A...... 1 ...... FU6...... AB1012W-FU4-A ...... Fuse (460V operation) * ...... 8A...... 1 12 ...... K1 ...... AB1012W-K1 ...... Relay ...... 1 13 ...... K7 ...... AB1012W-K7 ...... Relay ...... 1 14 ...... K17 ...... AB1012W-K17 ...... Relay ...... 1 15 ...... T1 ...... AB1012W-T1 ...... Transformer ...... 1 16 ...... X3 ...... AB1012W-X3 ...... Terminal ...... 1 17 ...... X5 ...... AB1012W-X5 ...... Terminal ...... 1 18 ...... U1 ...... AB1012W-U1 ...... PLC Controller ...... AXIN-40MR-ES ...... 1 19 ...... X10 ...... AB1012W-X10 ...... Transformer Terminal ...... 1 20 ...... FU7...... AB1012W-FU7 ...... Transformer Fuse (230V operation) ...... 4A...... 1 ...... FU7...... AB1012W-FU7-A ...... Transformer Fuse (460V operation) *...... 2A...... 1 21 ...... FU8...... AB1012W-FU7 ...... Transformer Fuse (230V operation) ...... 4A...... 1 ...... FU7...... AB1012W-FU7-A ...... Transformer Fuse (460V operation) *...... 2A...... 1 22 ...... FU10...... AB1012W-FU10 ...... Output 110V Circuit Fuse ...... 4A...... 1 23 ...... FU11...... AB1012W-FU11 ...... PLC Fuse ...... 1A...... 1 24 ...... FU12...... AB1012W-FU10 ...... Work Fuse ...... 4A...... 1 25 ...... FU13...... AB1012W-FU13 ...... Touch Screen Fuse (not shown) ...... 0.5A...... 1 26 ...... SB1...... AB1012W-SB1 ...... Emergency Switch ...... 1 27 ...... HL1 ...... AB1012W-HL1 ...... Index Lamp...... 1 28 ...... SB2/HL3 ...... AB1012W-SB2 ...... Oil Pump Button ...... 1 29 ...... SB3/HL2 ...... AB1012W-SB3 ...... Blade Start Button ...... 1 30 ...... SB5...... AB1012W-SB5 ...... Bow Up Button ...... 1 31 ...... SB6...... AB1012W-SB6 ...... Bow Down Button ...... 1 32 ...... HL7 ...... AB1012W-HL7 ...... LED light ...... 1 33 ...... HL8 ...... AB1012W-HL8 ...... LED light ...... 1 34 ...... SB8...... AB1012W-SB8 ...... Front Vise Open Button ...... 1 35 ...... SB10...... AB1012W-SB10 ...... Floating Vise Open Button ...... 1 36 ...... HL10 ...... AB1012W-HL10 ...... LED light ...... 1 38 ...... SB7...... AB1012W-SB7 ...... Front Vise Close Button ...... 1 39 ...... SB9...... AB1012W-SB9 ...... Floating Vise Close Button ...... 1 40 ...... SA2...... AB1012W-SA2 ...... Normal/ Auto. Switch ...... 1 41 ...... SB11...... AB1012W-SB11 ...... Move Forward Button ...... 1 42 ...... HL12 ...... AB1012W-HL12 ...... LED light ...... 1 43 ...... SB12...... AB1012W-SB12 ...... Move Backward Button ...... 1 44 ...... SB4/HL4 ...... AB1012W-SB4 ...... Coolant Pump Button ...... 1 45 ...... SB14/HL14 ..... AB1012W-SB14 ...... Light Button ...... 1 46 ...... HMI ...... AB1012W-HMI ...... Human-Machine interface (touch screen) ...... 1 47 ...... U2 ...... AB1012W-U2 ...... Inverter for Blade Motor – 230V (not shown) ...... 1 ...... AB1012W-U2-A ...... Inverter for Blade Motor – 460V * (not shown) ...... 1

* Items marked with an asterisk are optional, and must be purchased and installed for 460V operation.

45 19.8.1 Heater Assembly – Exploded View

19.8.2 Heater Assembly – Parts List

Index No. Part No. Description Size Qty 1 ...... TS-1523011 ...... Socket Set Screw ...... M6x6L ...... 2 2 ...... AB1012W-H2 ...... Fixing Bracket ...... 1 3 ...... AB1012W-H3 ...... Heater Tube ...... 1 4 ...... AB1012W-H4 ...... Upper Cover ...... 1 5 ...... AB1012W-A4 ...... Large Round Head Screw ...... M6x8L ...... 2 6 ...... AB1012W-H6 ...... Heater Electrical Box ...... 1 7 ...... AB1012W-H7 ...... Temperature Control Power Light...... 1 8 ...... AB1012W-H8 ...... Temperature Control Switch ...... 1 9 ...... AB1012W-A4 ...... Large Round Head Screw ...... M6x8L ...... 4 10 ...... AB1012W-H10 ...... Terminal Block ...... X5...... 1 11 ...... AB1012W-H11 ...... Magnetic Contactor...... KM7...... 1 12 ...... AB1012W-H12 ...... Leakage Switch ...... OM5 ...... 1

46 20.0 Electrical Connections

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WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.waltermeier.com

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