Carboxymethylcellulose Acetate Butyrate Water-Dispersions As
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Carboxymethylcellulose Acetate Butyrate Water-Dispersions as Renewable Wood Adhesives Jesse Loren Paris Thesis submitted to the faculty of the Virginia Polytechnic Institute and State University in partial fulfillment of the requirements for the degree of Master of Science In Forest Products Charles E. Frazier, Chair Kevin J. Edgar Maren Roman August 5, 2010 Blacksburg, VA Keywords: Carboxymethylcellulose acetate butyrate, CMCAB, wood adhesives, viscosity, dynamic mechanical analysis, adhesive penetration, mode I fracture testing Carboxymethylcellulose Acetate Butyrate Water-Dispersions as Renewable Wood Adhesives Jesse Loren Paris ABSTRACT Two commercial carboxymethylcellulose acetate butyrate (CMCAB) polymers, high and low molecular weight (MW) forms, were analyzed in this study. High-solids water-borne dispersions of these polymers were studied as renewable wood adhesives. Neat polymer analyses revealed that the apart from MW, the CMCAB systems had different acid values, and that the high MW system was compromised with gel particle contaminants. Formulation of the polymer into water- dispersions was optimized for this study, and proved the “direct method”, in which all formulation components were mixed at once in a sealed vessel, was the most efficient preparation technique. Applying this method, 4 high-solids water dispersions were prepared and evaluated with viscometry, differential scanning calorimetry, dynamic mechanical analysis, light and fluorescence microscopy, and mode I fracture testing. Thermal analyses showed that the polymer glass transition temperature significantly increased when bonded to wood. CMCAB dispersions produced fairly brittle adhesive-joints; however, it is believed toughness can likely be improved with further formulation optimization. Lastly, dispersion viscosity, film formation, adhesive penetration and joint-performance were all dependent on the formulation solvents, and moreover, these properties appeared to correlate with each other. ACKNOWLEDGEMENTS First, I wish to express my utmost gratitude to my guiding professor and committee chair, Dr. Charles E. Frazier. Early on in my undergraduate studies, he first encouraged me to consider a graduate education. Now upon completion of my Master of Science, I have a deep respect and calling to continue research in the wood-based composites arena. Dr. Frazier taught me self- confidence and scientific rigor which I plan to carry forward in my future endeavors. I also want to thank my committee members Dr. Maren Roman and Dr. Kevin Edgar; their support and unique scientific backgrounds significantly contributed to both my personal development and to that of this work. I also wish to thank the entire faculty, staff and students of the Department of Wood Science and Forest Products who guided and worked alongside me for both my Bachelor and Master degrees. The training and scientific discussions from two particular professors, Drs. Audrey Zink-Sharp and Scott Renneckar were appreciated and very important in this work. Additionally, I thank David Jones and Rick Caudill for their training and friendly conversations, as well. And I offer a very special thanks to my fellow group members in the wood adhesion group for their invaluable friendship and support. I wish to thank the Wood-Based Composites Center for funding this project, and the Sustainable Engineered Materials Institute for providing additional financial support. Also, I thank Eastman Chemical Company for providing me with the polymer I studied and greatly appreciated dispersion formulation advice. Last but not least, I wish to thank my family. Their endless love and encouragement have fueled my desire to continue my education and expand my horizons. iii Table of Contents ABSTRACT .................................................................................................................................... ii ACKNOWLEDGEMENTS ........................................................................................................... iii Table of Contents ........................................................................................................................... iv List of Figures .............................................................................................................................. viii List of Tables ............................................................................................................................... xiii 1 Introduction and Literature Review ........................................................................................ 1 1.1 Introduction ...................................................................................................................... 1 1.2 Wood Adhesion ................................................................................................................ 2 1.2.1 History of Wood Adhesives ...................................................................................... 2 1.2.2 Fundamentals and Mechanisms of Wood Adhesion ................................................. 6 1.3 Cellulose and Cellulose Derivatives ................................................................................ 9 1.3.1 Cellulose Structure .................................................................................................. 10 1.3.2 Cellulose Derivatives .............................................................................................. 12 1.3.3 Carboxymethylcellulose Acetate Butyrate ............................................................. 17 1.4 Analytical Techniques .................................................................................................... 25 1.4.1 Viscosity ................................................................................................................. 25 iv 1.4.2 Dynamic Mechanical Analysis (DMA) .................................................................. 31 1.4.3 Adhesive Performance Testing ............................................................................... 34 1.5 References ...................................................................................................................... 42 2 Carboxymethylcellulose Acetate Butyrate (CMCAB) Neat Polymer Characterization ....... 52 2.1 Introduction .................................................................................................................... 52 2.2 Experimental .................................................................................................................. 54 2.2.1 Materials ................................................................................................................. 54 2.2.2 Methods................................................................................................................... 54 2.3 Results and Discussion ................................................................................................... 58 2.3.1 Polymer Acid Number ............................................................................................ 58 2.3.2 Polymer Thermal Properties ................................................................................... 59 2.3.3 Plasticizer Analysis ................................................................................................. 69 2.4 Conclusions .................................................................................................................... 71 2.5 References ...................................................................................................................... 72 3 CMCAB Dispersion Formulation and Optimization ............................................................ 74 3.1 Introduction .................................................................................................................... 74 3.2 Experimental .................................................................................................................. 76 3.2.1 Materials ................................................................................................................. 76 3.2.2 Methods................................................................................................................... 77 3.3 Results and Discussion ................................................................................................... 81 v 3.3.1 Dispersion Mixing Criteria ..................................................................................... 81 3.3.2 Dispersion Solvent/Viscosity Relationship ............................................................. 82 3.3.3 Film Formation Study ............................................................................................. 88 3.4 Conclusions .................................................................................................................... 90 3.5 References ...................................................................................................................... 92 4 CMCAB Dispersion Polymer Thermal Properties ............................................................... 93 4.1 Introduction .................................................................................................................... 93 4.2 Experimental .................................................................................................................. 93 4.2.1 Materials ................................................................................................................. 93 4.2.2 Methods..................................................................................................................