GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY

CURRICULUM FOR

INDUSTRIAL INSTRUMENTATION (2–Year Course) Revised June 2016 CURRICULUM FOR

CURRICULUM SECTION

ACADEMICS DEPARTMENT 96-H, GULBERG-II, LAHORE Ph # 042-99263055-9, 99263064 [email protected], [email protected]

Industrial Instrumentation (2 – Year Course) 1

TRAINING OBJECTIVES Increasing tendency for adopting of emerging technologies systems by the industry has made the qualitative production with more speed. The most of the works are being shifted from manual system to automation.

To carry out the works of machine operations, rectification and maintenance of such machines, the skillful workforce would be required having ability to take on such responsibility.

This curriculum of two years duration consisting upon 4 semesters is revised/updated by more focusing on practical alongwith necessarily required theoretical knowledge keeping in view the present & future need of industrial demand.

The curriculum covers the major topics of “Domestic wiring, Measuring instruments, Relay logic control & PCB Design, Analog Electronics, AC/DC Machine, Power Electronics, AC/DC drives, Digital electronics, PLCs, Electro pneumatics, Microprocessor & Microcontroller techniques, Process variable & control techniques, Distribution control system and most important, the in- plant training, alongwith Technical Mathematics, Technical Drawing, Functional English and Work Ethics”.

CURRICULUM SALIENTS

Name of course : Industrial Instrumentation

Entry Level : Matric

Total duration of course : 2 Years (4 Semester)

Total training hours : 3200 Contact Hours 800 Contact Hours per semester.

Training Methodology : Practical 70% Theory 30% Medium Of instruction : Urdu/ English

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SKILL PROFICIENCY DETAILS

On successful completion of the course, is trainee should be able to: -

1. Adapt safety rules while dealing with electrical circuits and components and prevent electric shock for others and themselves. 2. Use measurement and test equipment safely and accurately. 3. Assemble/ repair electronic control cards. 4. Operate and maintain : a. Industrial wiring b. AC/DC Machines c. Inverters/ converters d. Low power transformer e. Electro pneumatic control system f. Process control units g. Microprocessor/Microcontroller h. PLC System 5. Installation/ commissioning & shut down of industrial system in: a. Manufacturing sector b. Textile c. Process d. Chemical/ petrochemical e. Fertilizer/food f. Cement plant .

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KNOWLEDGE PROFICIENCY DETAILS On the successful completion of the course the trainee should be able to: -

1. Define terms of electrical, electronics and instrumentation fields. 2. State working and characteristics of AC/DC machines and drives control. 3. Describe the process and pneumatic control loops and controllers. 4. Evaluate and logically analyze microprocessor/ microcontrollers. 5. Explain the logic control based system. 6. Describe the essentials of advanced Industrial Instrumentation

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SCHEME OF STUDIES Industrial Instrumentation (2 – Years Course)

1st Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Work shop practice –I 28 120 148 2. Domestic Wiring & soldering 40 170 210 3. Basic -I 52 152 202 4. Measuring Instruments 20 40 60 5. Technical Math – I 60 - 60 6. Technical Drawing – I 20 40 60 7. Functional English 20 20 40 8. Work Ethics - 20 20

Total 240 560 800

2nd Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Basic Machine Work 20 60 80 2. Relay Logic & PCB design 40 100 140 3. Analog Electronics – I 60 100 160 4. Digital Electronics – I 30 90 120 5. Basic Electrical Engineering – II 50 130 180 6. Technical Math – II 20 - 20 7. Technical Drawing -II - 40 40 8. Functional English 20 20 40 9. Work Ethics - 20 20

Total 240 560 800

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3rd Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Industrial Wiring 20 100 120 2. Analog Electronics – II 20 60 80 3. Digital Electronics-II 20 40 60 4. Computer Applications 20 60 80 5. AC/DC Machines 20 60 80 6. Power Electronics 20 20 40 7. Process Variable Measurement-I 40 80 120 8. Process Control Technique-I 20 40 60 9. Electro Pneumatics 40 60 100 10. Functional English 20 20 40 11. Work Ethics - 20 20

Total 240 560 800

4th Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Industrial Project Work 60 100 160 Microprocessor techniques & Micro 2. 40 40 80 controller 3. PLCs 40 40 80 4. Process Variable Measurement-II 40 60 100 5. Process Control Technique-II 20 80 100 6. In-Plant training - 160 160 7. Distribution Control System 20 40 60 8. Functional English 20 20 40 9. Work Ethics - 20 20

Total 240 560 800

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DETAIL OF COURSE CONTENTS Industrial Instrumentation (2 Year Course) 1st SEMESTER S. Theory Practical Detail of Topics No. Hours Hours 3.1. Workshop Practice-I 28 120 1.2. Domestic Wiring & Soldering 2.1. Soldering 15 65 2.1.1. Terminal plate 2.1.2. Cross soldering 2.1.3. Diagonal soldering 2.1.4. Dice soldering 2.1.5. Soldering with connector block 2.1.6. PCB components soldering 2.1.7. T. Joint 2.1.8. Cross Joint 2.2. Wire And Cable Handling 15 56 2.2.1. Laying of wires, 1 2.2.2. Handling of wires. 2 2.2.3. Handling of wires in vertical position 2.2.4. Laying of cable 2.2.5. On-off lamp with single pole switch 2.2.6. Two-way with intermediate switch. 2.3. Domestic Wiring 10 49 2.3.1. On off switch circuit 2.3.2. Two way switch circuit 2.3.3. Three way switch circuit 2.3.4. Single phase watt meter. 2.3.5. Stair case timer circuit. 3. Basic Electrical Engineering 3.1. Introduction 4 - 3.1.1. Trade introduction 3.1.2. Laboratory introduction 3.1.3. Laboratory safety

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3.1.4. Trade safety 3.2. Electricity, Attributes, Causes, Features 6 6 3.2.1. Electrical changes 3.2.2. Atomic structure and attributes 3.2.3. Atomic structure of silicon 3.2.4. Conductor, insulator and semiconductor 3.3. Electrical Voltage 3.3.1. Electrical charges/voltage 4 14 3.3.2. Generation of voltage ( heat, chemical, light, pressure, friction, induction) 3.3.3. Different voltage mixed voltage 3.3.4. Measuring voltage 3.4. Electrical Current 4 8 3.4.1. Electrical circuit (closed and open) 3.4.2. Definition of current and direction of electrons 3.4.3. Different currents 3.4.4. Measuring current 3.5. Electrical Resistance 4 10 3.5.1. Specific resistance 3.5.2. Conductivity of different materials 3.6. The Simple Electrical Circuits 3.6.1. The setup of an electrical circuit 4 14 3.6.2. Arrows representing voltage and current 3.6.3. ’s law 3.6.4. Measuring and calculating of V.I.R 3.7. Types Of 3.7.1. Types of resistors (material vise) 4 20 3.7.2. Types of resistors configuration (variable fix liner, logarithmic) 3.7.3. Color coding of (3 and 4 band, military, RKM code) 3.7.4. Wattages of resistors

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3.7.5. Special resistors 3.8. Resistance And Temperature 3.8.1. Demonstration of resistance upon 2 10 temperature 3.8.2. Cold and hot conductors 3.9. Resistors In Circuits 3.9.1. Series connection 4 20 3.9.2. Parallel connection 3.9.3. Kerchief’s laws 3.9.4. Combined circuits 3.9.5. Voltage divider 3.10. Electrical Power And Work 3.10.1. Electrical power 4 20 3.10.2. Electrical work / energy 3.10.3. Measuring and resistance 3.10.4. Power & resistance 3.10.5. Efficiency 3.11. Energy Voltage & Current Sources 3.11.1. Voltage source under different loads 4 10 3.11.2. Internal resistance of energy sources 3.11.3. Matching power / voltage 3.11.4. Constant current source 3.11.5. Series connection of voltage sources 3.11.6. Parallel connection voltage sources 3.12. Electrical Field & 3.12.1. Electrical field intensity 2 18 3.12.2. Dielectric polarization 3.12.3. of 3.12.4. Capacitor in DC circuit chagrining & discharging 3.12.5. Capacitor 3.12.6. In series / parallel circuit 3.12.7. Different capacitors material / structure.

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4. Measuring Instruments 4.1. General Concept 2 - 4.1.1. Measurement in different applications 4.1.2. Analogs vs. Digital systems 4.2. Analog Measuring System 4.2.1. General 6 6 4.2.2. Working principle of meter 4. 4.2.3. Operation of a meter reading 4.2.4. Accuracy of a meter / classification 4.2.5. Occurring errors 4.2.6. Systematic errors 4.2.7. Outside influence 4.3. Measuring Voltage And Current Using Different Instruments 2 4 4.3.1. DC values 4.3.2. AC Values 4.3.3. AC+DC values 4.3.4. Comparing different meters advantages/disadvantages 4.3.5. Applications 4.4. Measuring Of Resistance 4.4.1. Indirect method (voltmeter / ammeter) 2 4 4.4.2. Direct method 4.5. Measuring Power And Work 4.5.1. Power ( AC/DC) work (AC/DC) 4.5.2. Direct Vs. Indirect method 2 4 4.6. Digital Measuring Systems 4.6.1. General working principle of a meter 4.6.2. Operation of a meter reading 2 8 4.6.3. Accuracy of a meter/ classification 4.6.4. Occurring errors 4.6.5. Systematic errors 4.7. Oscilloscope

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4.7.1. Root-mean-square voltage / current RMS measurement 4.7.2. Peak voltage / current measurements 4 14 4.7.3. Frequency measurement 4.7.4. Practice on different electrical and electronics circuits 5. Technical Mathematics -I 5.1. Arithmetic Calculations Of Integer And Decimal Numbers 6 5.1.1. Addition, subtraction 5.1.2. Multiplication, division 5.1.3. Using parenthesis 5.1.4. Calculations with fractions 5.2. Squares, Square Roots 5.2.1. Square 6 5.2.2. Addition, subtraction 5.2.3. Multiplication division 5. 5.3. Percentages Ratios Averages 5.3.1. Percentage 6 5.3.2. Ratio 5.4. Geometry Circumference Area, Volume 5.4.1. Graduation of length 10 5.4.2. Square 5.4.3. Rectangle 5.4.4. Circle, are, sector 5.4.5. Cube , prism, cylinder 5.5. Basic Trigonometry 5.5.1. Sin/cosine 6 5.5.2. Pythagoras 5.6. Graphical Representation Of Equation 5.6.1. X-Y coordinate system 6 5.6.2. Function of straight line 5.7. Power

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5.7.1. Base and exponent 4 5.7.2. Powers of ten 5.7.3. Powers of two 5.7.4. Powers of eight 5.7.5. Powers of sixteen 5.7.6. Operations using powers 5.8. Linear Equations Transportation Of Formulas 4 5.8.1. Graph of a linear equation 5.9. User of Calculator 5.9.1. Basic operation 12 5.9.2. 5.9.3. Square, square-roots 5.9.4. Memory function 5.9.5. Conversion of number 6. Technical Drawing I 6.1. Introduction 4 2 6.1.1. Purpose of drawing 6.1.2. Drawing in different application 6.1.3. Technical drawing 6.2. Standards 2 2 6.2.1. Necessarily of standards 6.2.2. D.I.N. standards 6.2.3. Sheet division and title panel 6.3. Drawing Instruments 2 2 6.3.1. Sawing board, pencils 6.3.2. Ruler, stencils 6. 6.3.3. Compass, etc 6.3.4. Circle, letter and symbol stencils 6.4. Linear And Figures Representation 2 2 6.4.1. Difference lines / thickness 6.4.2. Full and broken lines 6.4.3. Standard of lettering 6.5. Dimensioning Of Work – Pieces 2 2

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6.5.1. Fundamentals of dimensioning 6.5.2. Dimensioning according to reference planes. 6.5.3. Symmetrical work-pieces 6.5.4. Standard of scale 6.6. Basic Mechanical & 3D Drawings 2 10 6.6.1. Dimensioning rules 6.6.2. Plane work pieces with circles and bore holes 6.6.3. Part and material list 6.6.4. Prismatic work-pieces in three views 6.6.5. Standard parts and mechanical connections 6.6.6. Simple developments true length and outer surface 6.6.7. Sectional representation of work pieces full and half part section. 6.7. Domestic Wiring 6.7.1. Electrical symbols 4 20 6.7.2. Kind of electrical diagrams 6.7.3. On-off circuit with single pole switch 6.7.4. On-off circuits with double pole switch 6.7.5. Two lamp and socket control. 6.7.6. Two-way switch circuit. 6.7.7. Intermediate switch circuit 6.7.8. Connection of single phase enrage meter (KWH meter) 6.7.9. Circuits with pulse-operated relay 6.7.10. On off circuit of fluorescent lamp. Total 220 520

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2nd SEMESTER Sr. Theory Practical Detail of Topic No. Hrs. Hrs. 4.1. Basic Machine Work

1.1. Tool grinding exercise 6 14

1.1.1. Introduction of H / Tools

1.1.2. Right hand roughing tool with out top

1.1.3. Round nose smoothing tool

1.2. Turning 6 14

1.2.1. Introduction of Lath machine

1.2.2. Round bar

1.3. Shaping exercise 6 14

1.3.1. Introduction of shaper machine

1.3.2. Rectangle plate

1.4. Milling exercise 2 14

1.4.1. Introduction to milling machine

1.4.2. Stud

2.2. Relay logic & PCB design

2.1. Digital circuit with relay 3

2.1.1. Introduction / information

2.2. AND / NAND functions 1 2 ½

2.2.1. AND / NAND functions

2.3. OR / NOR function 1 2 ½

2.3.1. Or / nor function

2.4. Combine circuits 1 2 ½

2.4.1. Or / nor circuit

2.5. Distributive law using relay’s 1 2 ½

2.5.1. Distributive law using relay’s

2.6. Logic circuit using relay’s 1 2 ½

2.6.1. Logic circuits logic relay’s

2.7. EX-OR Circuits 1 2 ½

2.7.1. EX-OR circuit 2.8. Identity Circuit 1 2 ½

2.8.1. Equivalence circuit

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2.8.2. From 3 selection

2.9. Relay decoder 1 2 ½

2.9.1. Dual 1 from 4 code

2.9.2. For traffic lights

2.10. Counter circuit 1 2 ½

2.10.1. Counter circuit

2.11. Combinational circuit OR/NOR 1 2 ½

2.12. Distributive law 1 2 ½

2.13. Relay logic trouble shooting 1 2 ½

2.14. Design relay logic circuit with truth table 1 2 ½

2.15. Two of three logic circuit 1 2 ½

2.16. Full adder/ half adder 1 5

2.17. PCB designing introduction (basic) 6

2.17.1. Hand layout designing

2.17.2. Etching process

2.17.3. PCB. Production / manufacturing

2.18. PCB designing & assembling o half wave 1 5

Rectifier

2.18.1. Assembling dressing & soldering of

components.

2.18.2. Visual checking, functioning

measurements according to circuit.

2.19. PCB designing & assembling of full wave 1 5

rectifier

2.19.1. Preparation of lay out

2.19.2. Exposing, etching, fluxing of PCB

2.19.3. Drilling holes

2.20. Dual voltage power supply 1 5

2.20.1. Assembling dress & soldering of

components

2.20.2. Visual checking, functioning &

measurements according to circuit.

2.20.3. PCB

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2.21. Designing assembling or musical bell 2 5

2.21.1. Preparation of lay out.

2.21.2. Exposing, etching, fluxing, of PCB

2.21.3. Drilling of holes

2.22. Heat sensor 2 5

2.22.1. Assembling, dressing & soldering of

components.

2.22.2. Visual checking, functioning &

measurements according to circuit.

2.23. PCB designing & assembling for phase 2 5

tester

2.23.1. Preparation of lay out

2.23.2. Exposing, etching, fluxing, of PCB

2.23.3. Drilling of holes

2.24. Inverter 2 5

2.24.1. Assembling dress & soldering of

components.

2.24.2. Visual checking, function &

measurements according to circuit.

2.25. PCB designing & assembling timer 555 2 5

2.25.1. Preparation of lay out

2.25.2. Exposing, etching, fluxing, of PCB

2.25.3. Drilling of holes

2.26. Touch activate alarm 2 5

2.26.1. Assembling, dressing & soldering of

components

2.26.2. Visual checking, functioning &

measurements according to circuit.

2.27. PCB designing & assembling of fluid level 1 15

sensor signal conditioner

2.27.1. Preparation of lay out

2.27.2. Exposing, etching, fluxing of PCB

2.27.3. Drilling of holes

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2.27.4. Assembling , dressing & soldering of

components

2.27.5. Visual checking, function &

measurement

3.3. Analogue Electronics -I

3.1. Physics of semiconductor 8 -

3.1.1. Structure of semiconductors

3.1.2. Doping

3.1.3. Transportation of charges

3.1.4. PN junction

3.2. Semiconductor diodes 10 30

3.2.1. Basic structure and function

3.2.2. Rectification using diodes

3.2.3. One way ratification

3.2.4. Two way rectification (midpoint

circuit)

3.2.5. Bridge rectification

3.2.6. Smoothing circuit with capacitors

3.2.7. Zener Diodes

3.2.8. LED (light emitting diode)

3.3. Transistors 14 34

3.3.1. Fundamental structure of transistor)

3.3.2. Transistor checking with different

methods and different millimeters

3.3.3. Input characteristics

3.3.4. Output characteristics

3.3.5. Input/output resistance

3.3.6. Transistor as a switch

3.3.7. Transistor common emitter circuit

3.3.8. Transistor common base circuit

3.3.9. Transistor common collector circuit

3.3.10. Transistor amplification and power

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3.3.11. Feedback amplification

3.4. Operational amplifiers 28 36

3.4.1. Set up and structure of D/A amplifier

3.4.2. Operation amplifier as a component

3.4.3. Inverting amplifier

3.4.4. Non-inverting amplifier

3.4.5. Differential amplifier

3.4.6. Summing amplifier (Adder)

3.4.7. Subtractor

3.4.8. Comparator

3.4.9. Integrator

3.4.10. Differentiator

3.4.11. Schmitt-tiger

4. Digital Electronics-I

4.1 Fundamentals 5 1

4.1.1 Digital vs analog

4.1.2 Dual system and digital processing

4.1.3 Truth tables

4.1.4 Diode (as a switch)

4.2 Electronics switches 2 2

4.2.1 Requirements

4.2.2 Bipolar transistors as switches

4.3 Basic logic gates 6 10

4.3.1 AND truth table, symbol, equation

4.3.2 NAND truth table, symbol, equation

4.3.3 OR truth table, symbol, equation

4.3.4 NOR truth table, symbol, equation

4.3.5 XOR truth table, symbol equation

4.3.6 XNOR truth table, symbol, equation

4.3.7 NOT truth table, symbol

4.4 Logic circuits families 2 -

4.4.1 TTL

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4.4.2 TTL Schottky

4.4.3 PMOS, NMOS

4.4.4 CMOS

4.5 Boolean algebra 4 18

4.5.1 Basic laws (De Morgan etc)

4.5.2 Analysis of systems

4.5.3 Synthesis of systems KV maps

4.6 Codes and coders 1 4

4.6.1 Codes 8-4-2-1

4.6.2 Codes BCD

4.6.3 Codes hamming

4.6.4 Codes baudor

4.6.5 Codes ACSII

4.6.6 Parity in code

4.7 Arithmetic Networks 2 5

4.7.1 Number system, dual, octal

hexadecimal

4.7.2 Conversion of numbers

4.7.3 Binary addition

4.7.4 Binary subtraction, complement

4.7.5 Binary multiplication

4.7.6 Binary division

4.8 Arithmetic networks 1 4

4.8.1 Half adder

4.8.2 Full adder

4.8.3 Arithmetic logic unit

4.9 Flip flop bitable 2 36

4.9.1 Basic circuit transistor functions

4.9.2 RS flip flop made out of NOR /NAND

gate

4.9.3 Clock dependent flip flop

4.9.4 One edge triggered flip flops

4.9.5 Two edge triggered flip flops

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4.9.6 RS, D-TO flip flop

4.9.7 JK flip flops

4.9.8 JK master salve flop flop

4.9.9 RS master slave flop flop

4.10 Flip-flops monostable ½ 5

4.10.1 Circuits

4.10.2 Function

4.10.3 Adjusting thin

4.11 Flip-flop Astable ½ 5

4.11.1 Circuit

4.11.2 Function, diagrams

4.11.3 Adjusting timing

5. 5 Basic Electrical Engineering -II

5.1 Magnetic field and coil 12 24

5.1.1 Magnetic field -magnetic poles

5.1.2 Magnetic field elec. Flux linkage

5.1.3 Types of magnetic and classification

5.1.4 Forces in electromagnets

5.1.5 Hysteresis curve & remanance

5.1.6 Magnet field/flux/intensity.

5.1.7 Magnetic circuits

5.1.8 Forces in magnetic function of motors

5.1.9 Induction generators principle.

5.1.10 Introduction to transformers

5.1.11 Coil in DC switch ON/OFF

5.1.12 Different coils materials/structure.

5.2 Introduction to Alternating current (AC) 4 18

5.2.1 Meaning of AC in electrical

5.2.2 Waves

5.2.3 Representation of sinusoidal voltage /

current

5.2.4 Effective values root mean square

value (RMS)

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5.2.5 Power and work in AC circuits with

effective resistance

5.3 Effective Resistance and Reactance 6 30

5.3.1 Capacitors in AC circuit capacitive

reactance

5.3.2 Capacitors in AC phase displacement

current / voltage

5.3.3 Power and losses in capacitors

5.3.4 Coil in AC circuits inductive reactance

5.3.5 Coil in AC phase displacement

current/voltage.

5.3.6 Power and losses in coils.

5.4 Combined AC Circuits 10 24

5.4.1 Series connection-resistor and

capacitor

5.4.2 Vector diagram for voltages

5.4.3 Series connection resistor coil

5.4.4 Vector diagram for voltages

5.4.5 Parallel connection effective

resistance reactance

5.4.6 Vector diagrams for current

5.4.7 RLC series connection

5.4.8 Vector diagrams

5.4.9 Series resonance

5.4.10 Parallel connection RLC

5.4.11 Vector diagrams

5.4.12 Parallel resonance

5.5 Three phase alternating current 6 14

5.5.1 Generation of 3 phase AC

5.5.2 Presentation of 3 phase AC in vector

diagrams

5.5.3 Three phase Ac circuits with balanced

/ unbalanced load

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5.6 Transformers 8 20

5.6.1 Single phase transformers

5.6.2 Transformers under varying loads

5.6.3 Small transformers

5.6.4 3-phase transformers. 6. 6 Technical Math- II

6.8. Calculation of RLC circuits 10 -

6.9. Numbering system 10 -

7.7. Technical drawing-II

7.1. Industrial wiring drawing 18

7.1.1. Three phase KWH-meter connection 7.1.2. Development of sine cuirve. 7.1.3. Development of sine curve 7.1.4. 3-phase star delta connection 7.1.5. Inter locking circuits 7.1.6. Sequence circuits 7.1.7. Relay logic circuit 7.2. Electronics drawing 10 7.2.1. Analog electronics symbols 7.2.2. Basic electronics circuit 7.2.3. Half wave rectifier with filter circuit 7.2.4. Bridge rectifier circuits with filter circuit 7.2.5. Transistor as a switch 7.2.6. Digital electronics symbol 7.2.7. Basic digital electronic circuit 7.2.8. Combinational of digital circuit 7.3. Instrumentation Drawing 10 7.3.1. Instrumentation symbols 7.3.2. Instrument in a process control 7.3.3. Open loop& closed loop 7.3.4. Block diagram of temperature control loop Total 220 520

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3rd Semester Sr. Theory Practical Detail of Topic No. Hrs. Hrs. 5.1. Industrial Wiring 1.1. Introduction of industrial wiring 2 - 1.1.1. Layouts 1.1.2. Components 1.2. Motor connection 2 16 1.2.1. Motor connection 3 phase ON/OFF 1.3. Motor connection 3 phase 2 16 1.3.1. Motor connection 3 phase reversing manual by contactors 1.4. Motor connection 3 phase star-delta manual 2 16 1.4.1. Motor connections 3 phase star-delta manual by connectors 1.5. Motor connection 3 phase star-delta auto 1.5.1. Motor connection 3 phase star –delta 5 16 reversing by connector 1.6. A motor connection 3 phase star-delta reversing 5 16 1.6.1. Motor connection 3 phase star-delta reversing by contactors 1.7. Motor connection 3 phase 2 speed 1.7.1. Motor connection 3 phase reversing auto 2 20 by contactors 2. Analog electronics II 2. 2.1. Field effect transistors and applications 2.1.1. Basic structure and function of JFET 6 20 2.1.2. Types of JFET and biasing 2.1.3. Basic structure and function MOS FET and biasing 2.1.4. Characteristic curve of FET and MOS FET 2.2. Oscillators

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2.2.1. Introduction of oscillators 2.2.2. Tank circuits (RC ? RLC circuits) 8 20 2.2.3. Types of oscillators phase shift, harlay, calpits, crystal) 2.2.4. Astable multi vibrators 2.2.5. Bitable multi vibrators 2.3. DC power supplies 6 20 2.3.1. Fundamentals 2.3.2. Stabilizing of voltage 2.3.3. Stabilizing of current 2.3.4. Switching power supplies 3. Digital Electronics II 3.1. Frequency dividers 5 10 3. 3.1.1. Circuits 3.1.2. Function diagrams 3.2. Counters 5 10 3.2.1. Or / nor circuit 3.5. Registers 5 10 3.5.1. Shift registers (left –right) 3.5.2. Parallel series data transfer 3.6. Data selectors 5 10 3.6.1. Multiplexer 3.6.2. Demultiplexer 4. Computer application 4.1. Introduction computer science (ICS) 6 4. 4.1.1. What is computer 4.1.2. Introduction to personal computer 4.1.3. Components of computer 4.1.4. Hardware and software 4.1.5. Central processing unit (CPU) 4.1.6. Input and output devices 4.1.7. Storage devices 4.1.8. Other computer components

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4.1.9. Data types computer software 4.2. Microsoft windows 2 10 4.2.1. Introduction to windows 4.2.2. Using help 4.2.3. Application of windows 4.2.4. Changing display properties changing date and time 4.2.5. File and folders 4.2.6. File operations 4.2.7. Calculator program 4.2.8. Scan disk 4.2.9. New program installation 4.2.10. Calendar program 4.2.11. Fault Finding of Window 4.3. Typing tutor 1 4 4.3.1. How to start typing tutor 4.3.2. Using typing tutor 4.3.3. Typing tutor bars 4.3.4. Regular typing 4.3.5. How to build typing speed 4.3.6. Typing practice 4.4. MS office XP 4 14 4.4.1. What is word processing 4.4.2. Introduction to word 2000 4.4.3. Menu bar and command 4.4.4. The rulers 4.4.5. Selecting text 4.4.6. Undo redo 4.4.7. Inserting and replacing text 4.4.8. Aligning text 4.4.9. Naming word documents 4.4.10. Saving work 4.4.11. Save auto recover

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4.4.12. File sharing option 4.4.13. Save under a different file name 4.4.14. Save non – word formats 4.4.15. Opening non word documents 4.4.16. Opening documents as read only 4.4.17. Searching file 4.4.18. Quick access 4.4.19. Cut copy and past 4.4.20. Collate copies 4.4.21. Paper sizing 4.4.22. Print preview 4.4.23. Multi pages 4.4.24. Shrink to fit 4.4.25. Moving margins 4.4.26. Background printing 4.5. Internet 2 8 4.5.1. Introduction of (WWW) 4.5.2. ISP 4.5.3. Internet explorer 4.5.4. Display a web page 4.5.5. Links 4.5.6. Search the web 4.5.7. E-mial through internet 4.5.8. Visit web sites 4.6. Electronic mail 1 8 4.6.1. Introduction to e-mail 4.6.2. E-mail address 4.6.3. E-mail through hot mail 4.6.4. Log in and log out 4.6.5. Composing new messages 4.6.6. Microsoft outlook 4.6.7. Receiving a message 4.6.8. Electronics mail video

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4.7. CAD/Auto CAD 4 16 4.7.1. Introduction to auto-CAD 4.7.2. Introduction to basic commands 4.7.3. Setting / page setting / plot setting 4.7.4. Application & exercises 5. AC/DC machine 5. 5.1. Basic introduction of relating electrical 4 - machine 5.1.1. Fundamental mechanical 5.1.2. Measuring of related mechanical variables 5.2. Commutation DC machines 6 20 5.2.1. Working principle of DC generator 5.2.2. Working principle of direct current motor 5.2.3. DC shunt motor operation, behavior and characteristics 5.2.4. DC series motor operating behavior and characteristics 5.2.5. DC compound motor operating behavior and characteristics 5.2.6. AC compotators motors (universal motors with load) 5.2.7. DC compound generator (operating behavior and characteristics) 5.2.8. DC series generator

5.3. Asynchronous motor 5.3.1. Working principle of three phase 4 20 asynchronous motor 5.3.2. Three phase motor with squirrel cage rotor operating behavior and characteristics (with load) 5.3.3. Three phase motor with slip ring rotor

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operating behavior and characteristics (with load) 5.3.4. Single phase shaded pole motor operating behavior and characteristics (with load) 5.3.5. Single phase shaded pole motor operating behavior and characteristics (with load) 5.3.6. Introduction to AC inverters (VFDS) 5.4. Synchronous motor and AC generator 2 20 5.4.1. Working principle of synchronous motor 5.4.2. Synchronous motor behavior and characteristics (with load) also power factor improvement method by synchronous motor 5.4.3. Working principle of AC generator 5.4.4. AC generator behavior and characteristics (with load) 5.5. Electric motor standard, protection maintenance 4 - 5.5.1. Related between size, weight power, torque and speed of motor 5.5.2. Cooling insulation, rating classes 5.5.3. Motor protection maintenance - 6. Power electronics 6.1. Introduction to power electronics 6. 6.1.1. Introduction of power electronics 4 6.1.2. Power electronics devices 6.1.3. Types of power electronics circuit 6.2. Application of power electronics components 6.2.1. Diode (description) info. 4 4 6.2.2. SCR (description)info 6.2.3. Triac (description)

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6.2.4. Power transistor (description) info 6.3. Single and double pulse bridge rectification line commutated 6.3.1. Introduction to terms and values 2 4 6.3.2. Single pulse (half) wave rectifier characteristics with resistive / inductive and load(MIU) 6.3.3. Bridge rectifier (full waves) with resistive / inductive and load (B2.U) 6.4. Three & six pulse rectification line commutate 6.4.1. Three pulse rectifiers working principle 2 4 and operating behavior resistive / inductive / capacitive load (M3U) 6.4.2. Six pulse rectifiers working principle and operating behavior resistive / inductive / load (b6u) 6.5. Controlled single pulse converter 6.5.1. Typical value controller rectifiers 4 4 6.5.2. Single-pulse rectifier controlled with resistance / inductive / load and operating behavior, character. (MIC)

6.6. Full controlled multi pulse converters 6.6.1. Full controlled double pulse converter operating behavior, character (BZC) with 4 4 resistive / inductive / load) 6.6.2. Full controlled three pulse converter operating behavior, character (M3C) resistive / inductive load 6.6.3. Full controlled six pulse bridge converter, operating behavior, character, (B6C) resistive / inductive/ load.

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7. Process variable & measurements – I 7.1. Introduction 4 - 7.1.1. Technical specifications for variables 7.2. Industrial process (pressure) 7.2.1. Pressure (introduction) 10 8 7.2.2. Properties of matter 7.2.3. Principles of liquid pressure 7. 7.2.4. Units of pressure 7.2.5. Liquids, pressure and volume 7.2.6. Density and SP gravity 7.2.7. Factors affecting liquid pressure 7.2.8. Gas pressure and Abe pressure 7.2.9. Using liquid pressure measurement 7.2.10. Gas pressure and volume 7.2.11. Gas pressure and temperature 7.2.12. Pressure temperature volume relation 7.2.13. ATM pressure 7.2.14. Pressure and flow 7.2.15. Manometer

7.3. Pressure measurement 7.3.1. Function of measurement instruments 7.3.2. Borden tube sensors 8 36 7.3.3. Diaphragm pressure sensors 7.3.4. Diaphragm construction 7.3.5. Capsule diaphragm elements 7.3.6. Bellows pressure sensors 7.3.7. Dead weight tester 7.3.8. Pressure switch 7.3.9. Pressure transmitter 7.3.10. Differential pressure transmitter 7.4. Temperature 7.4.1. Temperature

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7.4.2. Heat 7.4.3. Sp heat 18 36 7.4.4. Changing physical statues 7.4.5. F and C temp scales 7.4.6. Ranking and calving scales 7.4.7. Calibration of temperature scales 7.4.8. Primary and secondary standards 7.4.9. Industrial application of temperature measurements 7.4.10. Temperature pressure instruments 7.4.11. Bimetallic and fluid filled temperature instruments 7.4.12. Electrical temperature instruments RTD T/C 7.4.13. Pyrometry 8. Process & control techniques- I 8.1. Introduction to process control 2 - 8.1.1. Introduction 8.1.2. What is control 8.1.3. Process control and types of process 8.2. Elements of process control loop 8.2.1. Process 3 6 8.2.2. Transmitter 8.2.3. Controller 8.2.4. Control value 8. 8.2.5. I/p or p/I converter 8.2.6. Standard singles requirements etc. 8.3. Types of control operation 8.3.1. Manual control 3 - 8.3.2. Automatic control 8.4. Type of control 8.4.1. Open loop control 1 - 8.4.2. Close loop control

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8.5. Evaluation of process control 8.5.1. System evaluation criteria 1 - 8.5.2. Dynamic response criteria 8.6. Symbols of process & control instruments 8.6.1. Standard of symbols British, ISA, DIN 2 4 and ISO 8.6.2. Identification & tagging of instruments 8.7. Understanding the application of standard drawing 2 14 8.7.1. Application of P & I drawing 8.7.2. Location drawing 8.7.3. Hook up drawing 8.7.4. Loop diagram etc 8.8. To draw control loop of process variables 8.8.1. Control loop of pressure, level, 2 4 temperature flow, PH etc 8.8.2. Tagging of instruments 8.9. To identify the field instruments according to drawing 8.9.1. Identification of instruments at PIRCA, 4 12 LIRCA, FIRCA, TIRCA (process simulating) plants 8.9.2. Conversation of P & I diagram DIN standard to ISA standard 9. Electro pneumatic 9.1. Introduction to pneumatic & electro pneumatic 9.1.1. Definition, application areas, properties 2 - of pneumatic 9.1.2. Characteristics and applications of pneumatic 9.2. Components of a pneumatic system 9.2.1. Pneumatic system structure and signal 1 -

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flow 9.3. Symbols and standards in pneumatic 9.3.1. Symbols and description of components 2 - 9.4. Symbols used in energy conversion and preparations 9. 9.4.1. Symbol description compressor / air 10 - receiver/ service units/ filter /lubrications etc. 9.4.2. Symbol description / functions/development of directional control valves -2/2 way, 3/2 way, 4/2 way, 5/2 way, 5/3 way valves 9.4.3. Port designation of directional control valve examples of designation control 9.4.4. Method of actuation for directional control valve different actuators 9.4.5. Symbols of non-return and flow control valve 9.4.6. Symbols for linear actuators and rotary actuators 9.5. Air generation and destruction 9.5.1. Air compressors 2 9.5.2. Types of compressors 9.5.3. Air receiver 9.5.4. Compressor station layout 9.5.5. Air distribution 9.6. Compressed air preparation 9.6.1. Compressed air preparation and 2 requirements - 9.7. Air Drayer 9.7.1. Low temperature air dryer 2 9.7.2. Adsorption air dryer 9.7.3. Absorption air dryer

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9.8. Air regulator 9.8.1. Working principles 1 - 9.8.2. Types of regulator 9.9. Air filters 9.9.1. Working principle 1 9.9.2. Precautions and connection - 9.10. Air lubricators 9.10.1. Working principle 2 9.10.2. Advantages - 9.11. Service unit 9.11.1. Purpose 1 - 9.11.2. Components involves 9.11.3. Maintenance of service unit 9.12. Systematic approach to pneumatic solution 9.12.1. Design of the circuits diagram control 6 3 chain flow chart circuit layout 9.12.2. Designation of individual elements 9.12.3. The life cycle of a pneumatic system pneumatic system development 9.12.4. Analysis of a pneumatic control problem 9.13. Development of single actuator circuits 9.13.1. Single actuating cylinder construction, 6 3 function, application, development of pneumatic/electro pneumatic circuits 9.13.2. 3/2 directional control valve, pneumatic, electric/ manual, construction, function/application 9.13.3. Indirect control of single acting cylinder 9.14. Development of double actuator circuits 9.14.1. Direct control of double acting cylinder 2 42 9.14.2. Double acting cylinder construction, function, application, 9.14.3. Indirect control of double acting cylinder

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9.14.4. 5/2 way directional control valve memory, pneumatic and electro pneumatic , construction, function/ application 9.14.5. Indirect control of double acting cylinder memory function with out memory valve 9.14.6. Logic”AND” function pneumatic components, (two pressure valve) construction , function, application, 9.14.7. Logic or function 9.14.8. Speed control of double acting cylinder with check choke valve construction/ function/application 9.14.9. Speed control of single acting cylinder 9.14.10. Automatic return of cylinder by using pneumatic and electric limits switches 9.14.11. Increasing the return speed of double acting cylinder by using of quick exhaust valve construction / function /application 9.14.12. Confirmation of cylinder retracted position 9.14.13. Development of pneumatic/electric solution of given problem

9.15. Trouble shooting in a pneumatic system 12 9.15.1. Fault diagnosis 9.15.2. Maintenance 9.15.3. Documentation

Total 220 520

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4th Semester

Sr. Theory Practical Detail of Topic No. Hrs. Hrs. 6.1. Instrumentation Project work 7. 1.1 Pressure drop alarm system 30 40 1.1.1. Installation and trouble shooting of pneumatic & electrical, and electronics module 1.1.2. Commissioning of complete system 1.2. Stamping device 15 30 1.2.1. Installation and trouble shooting of pneumatic & electrical, and electronics module 1.2.2. Commissioning of complete system 1.3. Article feed magazine 15 30 1.3.1. Installation and trouble shooting of pneumatic & electrical, and electronics module 1.3.2. Commissioning of complete system 2.2. Microprocessor techniques 2.1. Introduction to basic structure 8 - 2.1.1. Examples of using a Micro Computer 2.1.2. Function of Micro Computer 2.1.3. Advantage of Micro Computer based units 2.1.4. Working principle of a Micro Computer 2.1.5. Working principle of a Micro Computer 2.2. Bus system 2.2.1. Bus system basics 7 5 2.2.2. Basics termination 2.2.3. Simplified bus system 2.2.4. Addressing of Functional groups 2.2.5. Recording and writing process

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2.2.6. Micro computer extended bus system 2.2.7. Bus signal transmitter to indicators 2.2.8. Measurements on bus system 2.2.9. Tri-state and open collector outputs 2.3. Input and output unit 2.3.1. Structure of an 8 bit parallel output 8 10 2.3.2. Structure of an 8 bit parallel input 2.3.3. Analyzing block and circuit diagrams of input and out put unit 2.3.4. Measurement on the input and output units 2.3.5. Signal time diagrams of data output and input 2.4. Memory units 2.4.1. Principle of write-read memory 9 10 2.4.2. Memory capacity and address range 2.4.3. Block division and addressing of the memory block 2.4.4. Block and of 8k RAM module 2.4.5. Reading and writing of DATA 2.4.6. Shifting of memory block by changing block number 2.4.7. Reading and writing signal diagrams 2.5. Control process unit 8085 2.5.1. Function block diagram of the 8085 CPU 8 15 2.5.2. Block and circuit diagram of 8085 processor module 2.5.3. Program input and monitoring in signal step mode 2.5.4. Program input and monitoring in single step mode 2.5.5. Command processing by CPU

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2.5.6. Hot to develop the Hex code 3. Programmable Logic Control 3.1. Introduction to programmable control 3.1.1. Introduction and comparison of Hard wire programmable controllers 10 - 3.1.2. Programmable controllers principle (operation Functional Block Diagram) 3.1.3. Somatic S7 family (comparison of S5- 3. 90U(200,300) 3.1.4. Typical specification of programmable controller 3.2. Introduction to the system 3.2.1. Introduction to the S5-95 U S7-200, 300 12 10 PLC architecture 3.2.2. Addressing I/Os in Bit & byte pattern assignment 3.2.3. Introduction to important key function 3.2.4. Description of programming languages 3.2.5. Assigning parameters on presetting screen 3.2.6. Entering on AND block 3.2.7. Viewing the program in LAD, CSF & STL 3.2.8. Testing and saving the program 3.3. Programming 3.3.1. Operation mode description 18 30 3.3.2. Programming and over all reset on 95U / S7 manual and through personal computer 3.3.3. Exercise coveting a circuit diagram in to a PLC program 3.3.4. Making correction STL 3.3.5. Introduction to CSF programming features

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3.3.6. Latching functions and exercise 3.3.7. Introduction of timers and counter 4. Process variables & Measurements-II 4.1. Level measurement 4.1.1. Principles of level measurement 8 21 4.1.2. Surface sensing gauges 4.1.3. Storage tank gauge 4.1.4. Sight glasses 4.1.5. Magnetic gauges 4.1.6. Buoyancy 4.1.7. Displacer gauges 4.1.8. Level switches 4.1.9. Pressure load Inst. 4. 4.1.10. Zero elevation / zero suppression 4.1.11. Air bellows 4.1.12. Air purge system 4.1.13. Liquid purge system 4.1.14. Force balance diaphragm system 4.1.15. Capacitance probe 4.1.16. Ultrasonic level detectors 4.1.17. Radiation level detectors 4.1.18. Point level detector 4.1.19. Solid level detector 4.2. Flow measurement 4.2.1. Properties fluid flow 8 21 4.2.2. Fluid motion 4.2.3. Gelding fluid to flow 4.2.4. Indicating fluid flow rate 4.2.5. Factors affecting flow rate 4.2.6. Reynolds number 4.2.7. Primary measurement devices 4.2.8. Restricting the head flow 4.2.9. Orifice plate

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4.2.10. Solid fluid flow 4.2.11. Weep holes orifice plates 4.2.12. The venture tube 4.2.13. Flow nozzle 4.2.14. Location of pipe taping 4.2.15. Mass balance of system 4.2.16. Energy balance of system 4.2.17. Theoretical Vs actual flow 4.2.18. Secondary measuring devices 4.2.19. Differential measurement 4.2.20. Manometers 4.2.21. Wet and dry manometer 4.2.22. Measuring manometers 4.2.23. Target flow meter 4.2.24. Pilot tube device 4.2.25. Variable area meter 4.2.26. Positive displacement meter 4.2.27. Turbine and magnetic flow meter 4.2.28. Vortex meter 4.2.29. Thermal flow meter 4.2.30. Ultrasonic flow meter 4.3. Signal transmitter 4.3.1. Pneumatic signal 2 2 4.3.2. Principle of calibration 4.3.3. Electronic signal 4.3.4. Principle and calibration 4.4. Transducer 4.4.1. E/P convener 2 2 4.4.2. P / E Convener 4.5. Signal converter 4.5.1. A/D converter 2 2 4.5.2. D/A converter 4.6. Indicators and recorder

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4.6.1. Pneumatic indicators 2 2 4.6.2. Pneumatic recorders 4.6.3. Electronic indicators 4.6.4. Electronic recorders 4.7. Measuring volume, density, viscosity & vibration 2 2 4.7.1. Measuring volume 4.7.2. Measuring density 4.7.3. Measuring viscosity 4.7.4. Measuring vibration 4.8. Analytical instruments 4.8.1. Moisture, humidity and dew point 2 2 4.8.2. PH 4.8.3. Conductivity 4.8.4. Gas analytical sensors 4.9. Final control elements 4.9.1. Solenoid valve 2 2 4.9.2. Control valve with pneumatic position 4.9.3. Electro pneumatic position 4.9.4. Finding Kvs valve of a control valve 4.9.5. Types of valves 4.9.6. Different types of actuator 4.10. Pneumatic and electric relays and ancillary devices 4.10.1. Pressure regulation 10 4 4.10.2. Pneumatic amplifier 4.10.3. Pneumatic reverse relay 4.10.4. Pressure limit switch 4.10.5. Addition relay (pneumatic) 4.10.6. Time delay relay (pneumatic) 4.10.7. Pneumatic selection relay 4.10.8. Limit relay 4.10.9. Multiplier (pneumatic)

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4.10.10. Pneumatic squire root extraction 5. Process & control techniques-II 5.1. P & I Diagrams of complete process plant 2 - 5.1.1. P & I diagram of benzene plants 5.1.2. P & I of two effect evaporator 5.1.3. P & I of fertilizer plant 5.2. Process control 5.2.1. Introduction 2 2 5.2.2. Fail safe condition and its importance 5.2.3. Selection of control values 5.2.4. Selection of control action 5.2.5. Process characteristics and controllability 5.3. Testing and commissioning 5.3.1. Pre installation testing 5.3.2. Pipe and cable testing 2 2 5. 5.3.3. Loop testing 5.3.4. Plant commissioning 5.4. Setting up a process control loop 5.4.1. Setting up a pressure control loop at PIRCA 3 30 5.4.2. Setting up a level control at LIRCA 5.4.3. Setting up a flow control loop at FIRCA 5.4.4. Demonstration of pressure, flow, level control at simulating plants 5.5. Process controller 5.5.1. Introduction types of controllers 2 7 5.5.2. W/P of electronic controller 5.5.3. Introduction to SIPART DR 20 controller 5.5.4. Adjustment and operation of Dr-20 5.5.5. W/P of pneumatic controller 5.5.6. Adjustment and operation of YOKOGAWA Y 130 pneumatic controller

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5.5.7. Adjustment and operation of Samson 421 controller 5.6. X-Y recorder 5.6.1. Introduction / function operation and 1 4 calibration fo ABB XY recorder 5.7. Controller’s responses 5.7.1. Introduction 2 10 5.7.2. Two position control 5.7.3. Differential gap control 5.7.4. Time cycle control 5.7.5. Recording of on/off response 5.7.6. Proportional control 5.7.7. Pneumatic and electric proportional controller 5.7.8. Recording of P-response of controller 5.7.9. Integral control 5.7.10. Electro pneumatic PI controller 5.7.11. Recording of I response 5.7.12. Derivative or rate control 5.7.13. Electro pneumatic PID controller 5.7.14. Recording of PID response 5.8. Controller tuning 5.8.1. Tuning methods 1 4 5.8.2. Tuning controller at PRICA, LIRCA, FIRCA 5.9. Combination control system 5.9.1. Introduction / requirement 1 4 5.9.2. Duplex or split range control 5.9.3. Cascade control 5.9.4. Ratio control 5.9.5. Auto selector or cut back control 5.9.6. Over ride control 5.9.7. Feed forward control

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5.9.8. End point control 5.10. Automatic control system 5.10.1. Control problem 2 4 5.10.2. Process lags 5.10.3. Analyzing control problem 5.10.4. Process dynamics 5.11. Alarm and shut down system 5.11.1. Alarm system conventional and PC based 5.11.2. Calibration of pressure switch for alarm 2 4 purpose 5.11.3. Shat down system requirement / function 5.11.4. Safety exercise in a process plant design 5.12. Fault finding in a process control loop - 9 5.12.1. Fault finding at PRICA, LIRCA, FIRCA & TRICA plants 6.6. Inplant Training - 160 7.7. Distributed control system 7.1. Introduction of various central system 10 20 7.1.1. Distributed control system over view need 7.1.2. Parts of DCS system 7.1.3. Controller 7.1.4. I/O cards / subsystem 7.1.5. Power supplies 7.1.6. Operator consoles 7.1.7. Communication standards 7.1.8. Supplies/brands of DCS System 7.2. Installation & configuration overview 10 20 7.2.1. Hardware installation & configuration 7.2.2. Configuration of I /OS 7.2.3. Trouble shooting on DCS system Total 220 520

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LIST OF PRACTICAL

1st Semester

1. How can we solder 2. Cross soldering. 3. Diagonal soldering. 4. Dice soldering. 5. Soldering with connector block. 6. PCB components soldering. 7. T-joint 8. Cross joint. 9. How can Wire and cable Handling. 10. Laying of wire 1 11. Laying of wire 2 12. Handling of wire in vertical position. 13. Laying of cable. 14. On-off lamp with single pole switch. 15. Two-way with intermediate switch. 16. What is a Domestic wiring. 17. On-Off switch circuit. 18. Two-way switch circuit. 19. Three way switch circuit. 20. Single phase watt meter. 21. Star case timer circuit. 22. Perform generation of kind of electricity. 23. Determent type of voltage. 24. Determine type of Resistance. 25. Prove Ohm law. 26. Prove voltage source under different loads.

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2nd Semester 1. Design and assembling a pcb for Half wave Rectifier 2. Design and assembling a pcb for Full wave Rectifier 3. Design and assembling a pcb for Dual voltage power supply. 4. Design and assembling a pcb for Musical Bell. 5. Design and assembling a pcb for Heat sensor. 6. Design and assembling a pcb for Phase tester. 7. Design and assembling a pcb for timer 555. 8. Design and assembling a digital circuit And/Nand circuit. 9. Design and assembling a digital circuit OR/NOR gate. 10. Design and assembling a digital circuit Distributive Law. 11. Design and assembling a digital circuit EX-OR/EX-NOR. 12. Design and assembling a digital circuit Relay decoder. 13. Design and assembling a digital circuit Counter circuit.

3rd Semester 1. Lay out of 3 phase motor connection on/off motor. 2. Lay out of 3 phase motor connection star-delta. 3. Lay out of 3 phase motor connection star –delta reversibg. 4. Lay out of 3 phase motor connection star- delta auto. 5. Lay out of 3 phase motor connection 3 phase 2 speed. 6. Assembled a pneumatic circuit for single acting and double acting cylinder. 7. Assembled a pneumatic circuit for And gate. 8. Assembled a pneumatic circuit for speed control. 9. Assembled a pneumatic circuit for cylinder retrac position.

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4th Semester 1. Calibration of a transmitter. 2. Tuning of a controller. 3. Industrial project of pressure drop system. 4. Industrial project of Article feed magazine. 5. Industrial project of stamping device. 6. Set up of a Pressure plant. 7. Set up of a level plant. 8. Set up of a Flow plant. 9. Set up of a Temperature plant. 10. Set up of a Electronics transmitter.

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LIST OF LABS

1. Calibration Lab. 2. P.L.C Lab 3. Pneumatic Lab. 4. Power Electronics Lab. 5. Computer Lab.

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LIST OF TOOLS / MACHINERY & EQUIPMENT (For a class of 25 students)

Name of Trade Industrial Instrumentation Duration of Course 2 – Year

S.No Name of Article Quantity 1. Basic electrical experiments KIT 08 Nos. 2. Basic electronics experiments KIT 08 Nos. 3. Relay logic experiments KIT 08 Nos. Domestic wiring experiments KIT (grid frame, switch, 4. 25 Nos. etc.) 5. Digital electronics experiments KIT 08 Nos. Industrial wiring experiments KIT (grid, frame, 6. contractors, over load relay, D- rail strip, connector 25 Nos. strip, circuit beaker) 7. Power electronics experiments KIT 08 Nos. AC machines (motor, generator):- a. 3 phase synchronous motor b. 3 phase induction motor 8. c. Single phase capacitor motor 04 Nos. d. Slip ring motor e. Shaded pole motor f. Universal motor 9. DC machines (motor, generator) 04 Nos. 10. Micro processor / Micro controller training KIT 13 Nos. 11. PLC training modules KIT 13 Nos. 12. Personal computer (for attachment) PCS 13 Nos. 13. Electro pneumatic basic training KIT 13 Nos. 14. Analog multi-meters 25 Nos. 15. Digital multi-meters 25 Nos. 16. Oscilloscope (40 Mhz, dual channel) 13 Nos. 17. Power meters 08 Nos. 18. Cos of phase angle meter 08 Nos. 19. RPM meter (digital) 04 Nos. 20. True RMS meter (digital) 04 Nos.

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21. Frequency meter 08 Nos. 22. Tool KIT for electrical / electronics logic probe 25 Nos. 23. Logic probe 13Nos. 24. PCB Exposer / Etching / developing equipments 04 Set 25. Over head projector 04 Set 26. Pressure simulation plant 01 No 27. Temperature simulation plant 01 No 28. Level simulation plant 01 No 29. flow simulation plant 01 No 30. Composer (for pneumatic air) 01 No 31. DCS system 01 No 32. Temperature controller 08 Nos. 33. Analog / digital controller 08 Nos. 34. Pressure gauges 25 Nos. 35. Dead wait tester 01 Nos. 36. Memo Cal. (calibration tester) 01 Nos. 37. Low pressure calibrator 01 Nos. 38. O rifice plate 08 Nos. 39. RTD / Thermo couple 08 Nos. 40. PYRO meter 01 No. 41. PH meter 01 No. 42. Conductivity meter 0 No.

FURNITURE S.No Name of Article Quantity 1. Working bench 12 2. Wooden stool (for students) 30 3. Chair for teacher 02 4. White board (3 ½ x 5ft) with stand 01 5. Steel Almirah (4 x 7 ft) 04 6. Instructor table with 3 drawers 01

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LIST OF CONSUMABLE MATERIALS (For a class of 25 students)

Name of Trade Industrial Instrumentation Duration of Course 2 – Year

1st semester S.No Name of component Quantity 1 Circuit breaker 25 2 Resistance 27ohm 270ohm 470ohm 1k 2k 10k 25 3 Capacitor 470mf 25mf 25 4 Transistor c945,N3055,c458, 25 5 Battery 9v 25 6 Pencil Call 25 7 Single pole switch 25 8 Two pin socket 25 9 Lamp holder 25 10 p.v.c plate 4x4 25 11 p.v.c plate 7x4 25 12 Pvc box 4x4 25 13 Pvc box 7x4 25 14 Wire 1/0.044 25 15 Soldering wire 05 16 Lamp 100w 25 17 Two way switch 25 18 Emery paper 25

2nd semester S. No Name of component Quantity 1 P C B 25 2 Resistance 27ohm 270ohm 470ohm 1k 2k 10k 25 3 Capacitor 470mf 25mf 25 4 Transistor c945,N3055,c458, 25 5 Battery 9v 25 6 Pencil Cell 25 7 Diode IN4001 25 8 Ic 7400, 7402, 7403, 7404 25 9 Relays 24v 25 10 Transformer 12v 25 11 Zener diode 25 12 LED 25 13 Flip flop 25 14 coil 25 15 Soldering wire 05 16 PCB 25

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3rd semester S.No Name of component Quantity 1 Wire 1/044 05roll 2 Contactor 25 3 Over load 25 4 Circuit breaker 25 5 Pneumatic pipe 01 roll 6 JFET 25 7 Mos fet 25 8 5/2 way valve 25 9 3/2 way valve 25 10 Speed control valve 25 11 Single acting cylinder 25 12 Double acting cylinder 25 13 filter 25 14 PCB 25

4th Semester S.No Name of component Quantity 1 Wire 1/044 05roll 2 PVC Pipe 05 roll 3 Pressure swith 25 4 Circuit breaker 25 5 Pneumatic pipe 01 roll 6 Relay 12v 25 7 Relay 5v 25 8 Push button 25 9 Indicator 25 10 Handle valve 25 11 Double acting cylinder 25 12 Single Acting cylinder 25 13 5/2 Way valve 25 14 3/2 way valve 25 15 Fitting 25 16 PCB 25 17 Air filter 25 18 Silica dioxide 25

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MINIMUM QUALIFICATION OF INSTRUCTOR

 B.Sc. Engineering / BE in Electronics / Electrical / Instrumentation / B-Tech (Hon) OR  DAE in Instrumentation with 2 years relevant experience OR  Two years proficiency in” Instrumentation Measurement & control” with 6 years relevant experience.

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REFERENCE BOOKS

1. Basic Electrical Engineering by Bernard GROB 2. Basic Electrical Engineering by GTZ 3. Basic Electronics by Floyd 4. Digital Electronics by Floyd 5. Power Electronics by Dr. Rashid 6. Power Electronics by GTZ 7. Basic electronics by NISTE 8. Programmable logic controller by W. Bolton 9. Microcontroller by ATMEL and Scott Mckenzy 10. Instrumentation by TPC Series 11. Instrumentation & process control by Jhonson 12. Control System by W. Bolton 13. Instrumentation & process control by TEXAS Instruments (4-volumes) 14. DCS/PLC System Manuals

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EMPLOYABILITY OF PASS-OUTS

The pass-outs of this course may find jobs in the following sectors / areas:

1. Process Industry 2. Cement plants 3. Sugar plants 4. Textile plants 5. Fertilizers 6. Polyesters 7. Food processing plants 8. Industrial automation and control sectors 9. Manufacturing industry

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CURRICULUM REVISION COMMITTEE

1. Mr. Abdul Waheed, Convener Senior Instructor, GTTI Gulberg-II, Lahore

2. Mr. Hafiz Zulqarnain, Member Senior Instructor, GTTI Gulberg-II, Lahore

3. Muhammad Nazir, Member Instructor, GTTI Gulberg-II, Lahore

4. Mr. Hafiz Shahzad, Member Instructor, GTTI Gulberg-II, Lahore

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