GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY CURRICULUM FOR INDUSTRIAL INSTRUMENTATION (2–Year Course) Revised June 2016 CURRICULUM FOR CURRICULUM SECTION ACADEMICS DEPARTMENT 96-H, GULBERG-II, LAHORE Ph # 042-99263055-9, 99263064 [email protected], [email protected] Industrial Instrumentation (2 – Year Course) 1 TRAINING OBJECTIVES Increasing tendency for adopting of emerging technologies systems by the industry has made the qualitative production with more speed. The most of the works are being shifted from manual system to automation. To carry out the works of machine operations, rectification and maintenance of such machines, the skillful workforce would be required having ability to take on such responsibility. This curriculum of two years duration consisting upon 4 semesters is revised/updated by more focusing on practical alongwith necessarily required theoretical knowledge keeping in view the present & future need of industrial demand. The curriculum covers the major topics of “Domestic wiring, Measuring instruments, Relay logic control & PCB Design, Analog Electronics, AC/DC Machine, Power Electronics, AC/DC drives, Digital electronics, PLCs, Electro pneumatics, Microprocessor & Microcontroller techniques, Process variable & control techniques, Distribution control system and most important, the in- plant training, alongwith Technical Mathematics, Technical Drawing, Functional English and Work Ethics”. CURRICULUM SALIENTS Name of course : Industrial Instrumentation Entry Level : Matric Total duration of course : 2 Years (4 Semester) Total training hours : 3200 Contact Hours 800 Contact Hours per semester. Training Methodology : Practical 70% Theory 30% Medium Of instruction : Urdu/ English Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 2 SKILL PROFICIENCY DETAILS On successful completion of the course, is trainee should be able to: - 1. Adapt safety rules while dealing with electrical circuits and components and prevent electric shock for others and themselves. 2. Use measurement and test equipment safely and accurately. 3. Assemble/ repair electronic control cards. 4. Operate and maintain : a. Industrial wiring b. AC/DC Machines c. Inverters/ converters d. Low power transformer e. Electro pneumatic control system f. Process control units g. Microprocessor/Microcontroller h. PLC System 5. Installation/ commissioning & shut down of industrial system in: a. Manufacturing sector b. Textile c. Process d. Chemical/ petrochemical e. Fertilizer/food f. Cement plant . Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 3 KNOWLEDGE PROFICIENCY DETAILS On the successful completion of the course the trainee should be able to: - 1. Define terms of electrical, electronics and instrumentation fields. 2. State working and characteristics of AC/DC machines and drives control. 3. Describe the process and pneumatic control loops and controllers. 4. Evaluate and logically analyze microprocessor/ microcontrollers. 5. Explain the logic control based system. 6. Describe the essentials of advanced Industrial Instrumentation Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 4 SCHEME OF STUDIES Industrial Instrumentation (2 – Years Course) 1st Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Work shop practice –I 28 120 148 2. Domestic Wiring & soldering 40 170 210 3. Basic Electrical Engineering-I 52 152 202 4. Measuring Instruments 20 40 60 5. Technical Math – I 60 - 60 6. Technical Drawing – I 20 40 60 7. Functional English 20 20 40 8. Work Ethics - 20 20 Total 240 560 800 2nd Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Basic Machine Work 20 60 80 2. Relay Logic & PCB design 40 100 140 3. Analog Electronics – I 60 100 160 4. Digital Electronics – I 30 90 120 5. Basic Electrical Engineering – II 50 130 180 6. Technical Math – II 20 - 20 7. Technical Drawing -II - 40 40 8. Functional English 20 20 40 9. Work Ethics - 20 20 Total 240 560 800 Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 5 3rd Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Industrial Wiring 20 100 120 2. Analog Electronics – II 20 60 80 3. Digital Electronics-II 20 40 60 4. Computer Applications 20 60 80 5. AC/DC Machines 20 60 80 6. Power Electronics 20 20 40 7. Process Variable Measurement-I 40 80 120 8. Process Control Technique-I 20 40 60 9. Electro Pneumatics 40 60 100 10. Functional English 20 20 40 11. Work Ethics - 20 20 Total 240 560 800 4th Semester Sr. Theory Practical Total Subject No. Hours Hours Hours 1. Industrial Project Work 60 100 160 Microprocessor techniques & Micro 2. 40 40 80 controller 3. PLCs 40 40 80 4. Process Variable Measurement-II 40 60 100 5. Process Control Technique-II 20 80 100 6. In-Plant training - 160 160 7. Distribution Control System 20 40 60 8. Functional English 20 20 40 9. Work Ethics - 20 20 Total 240 560 800 Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 6 DETAIL OF COURSE CONTENTS Industrial Instrumentation (2 Year Course) 1st SEMESTER S. Theory Practical Detail of Topics No. Hours Hours 3.1. Workshop Practice-I 28 120 1.2. Domestic Wiring & Soldering 2.1. Soldering 15 65 2.1.1. Terminal plate 2.1.2. Cross soldering 2.1.3. Diagonal soldering 2.1.4. Dice soldering 2.1.5. Soldering with connector block 2.1.6. PCB components soldering 2.1.7. T. Joint 2.1.8. Cross Joint 2.2. Wire And Cable Handling 15 56 2.2.1. Laying of wires, 1 2.2.2. Handling of wires. 2 2.2.3. Handling of wires in vertical position 2.2.4. Laying of cable 2.2.5. On-off lamp with single pole switch 2.2.6. Two-way with intermediate switch. 2.3. Domestic Wiring 10 49 2.3.1. On off switch circuit 2.3.2. Two way switch circuit 2.3.3. Three way switch circuit 2.3.4. Single phase watt meter. 2.3.5. Stair case timer circuit. 3. Basic Electrical Engineering 3.1. Introduction 4 - 3.1.1. Trade introduction 3.1.2. Laboratory introduction 3.1.3. Laboratory safety Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 7 3.1.4. Trade safety 3.2. Electricity, Attributes, Causes, Features 6 6 3.2.1. Electrical changes 3.2.2. Atomic structure and attributes 3.2.3. Atomic structure of silicon 3.2.4. Conductor, insulator and semiconductor 3.3. Electrical Voltage 3.3.1. Electrical charges/voltage 4 14 3.3.2. Generation of voltage ( heat, chemical, light, pressure, friction, induction) 3.3.3. Different voltage mixed voltage 3.3.4. Measuring voltage 3.4. Electrical Current 4 8 3.4.1. Electrical circuit (closed and open) 3.4.2. Definition of current and direction of electrons 3.4.3. Different currents 3.4.4. Measuring current 3.5. Electrical Resistance 4 10 3.5.1. Specific resistance 3.5.2. Conductivity of different materials 3.6. The Simple Electrical Circuits 3.6.1. The setup of an electrical circuit 4 14 3.6.2. Arrows representing voltage and current 3.6.3. Ohm’s law 3.6.4. Measuring and calculating of V.I.R 3.7. Types Of Resistors 3.7.1. Types of resistors (material vise) 4 20 3.7.2. Types of resistors configuration (variable fix liner, logarithmic) 3.7.3. Color coding of resistor (3 and 4 band, military, RKM code) 3.7.4. Wattages of resistors Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 8 3.7.5. Special resistors 3.8. Resistance And Temperature 3.8.1. Demonstration of resistance upon 2 10 temperature 3.8.2. Cold and hot conductors 3.9. Resistors In Circuits 3.9.1. Series connection 4 20 3.9.2. Parallel connection 3.9.3. Kerchief’s laws 3.9.4. Combined circuits 3.9.5. Voltage divider 3.10. Electrical Power And Work 3.10.1. Electrical power 4 20 3.10.2. Electrical work / energy 3.10.3. Measuring and resistance 3.10.4. Power & resistance 3.10.5. Efficiency 3.11. Energy Voltage & Current Sources 3.11.1. Voltage source under different loads 4 10 3.11.2. Internal resistance of energy sources 3.11.3. Matching power / voltage 3.11.4. Constant current source 3.11.5. Series connection of voltage sources 3.11.6. Parallel connection voltage sources 3.12. Electrical Field & Capacitor 3.12.1. Electrical field intensity 2 18 3.12.2. Dielectric polarization 3.12.3. Capacitance of capacitors 3.12.4. Capacitor in DC circuit chagrining & discharging 3.12.5. Capacitor 3.12.6. In series / parallel circuit 3.12.7. Different capacitors material / structure. Developed by Curriculum Section, Academics Depa rtment TEVTA. Industrial Instrumentation (2 – Year Course) 9 4. Measuring Instruments 4.1. General Concept 2 - 4.1.1. Measurement in different applications 4.1.2. Analogs vs. Digital systems 4.2. Analog Measuring System 4.2.1. General 6 6 4.2.2. Working principle of meter 4. 4.2.3. Operation of a meter reading 4.2.4. Accuracy of a meter / classification 4.2.5. Occurring errors 4.2.6. Systematic errors 4.2.7. Outside influence 4.3. Measuring Voltage And Current Using Different Instruments 2 4 4.3.1. DC values 4.3.2. AC Values 4.3.3. AC+DC values 4.3.4. Comparing different meters advantages/disadvantages 4.3.5. Applications 4.4. Measuring Of Resistance 4.4.1. Indirect method (voltmeter / ammeter) 2 4 4.4.2. Direct method 4.5. Measuring Power And Work 4.5.1. Power ( AC/DC) work (AC/DC) 4.5.2.