VIKKRAM PRIVATE LIMITED Badtumkela, Rajamunda, Banei, Lahunipara, Sundargarh, Odisha

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VIKKRAM PRIVATE LIMITED Badtumkela, Rajamunda, Banei, Lahunipara, Sundargarh, Odisha TECHNO ECONOMIC FEASIBILITY REPORT for 72,000 TPA DRI, 0.85 MTPA Beneficiation Plant, 0.6 MTPPA Pellet Plant, 0.12 MTPA SMS, MTPA Rolling Mill and 10 MW Power Plant of VIKKRAM PRIVATE LIMITED Badtumkela, Rajamunda, Banei, Lahunipara, Sundargarh, Odisha Prepared by GLOBAL TECH ENVIRO EXPERTS PVT. LTD. C-23, BJB NAGAR BHUBANESWAR-751014 PH. NO.-06742433487 Email:- [email protected] Techno Economic Feasibility Report of M/s Vikram Private Limited At: Badtumkela in Sundergarh district of Odisha TABLE OF CONTENTS CHAPTER-1 ....................................................................................................................................................... 2 EXECUTIVE SUMMARY ..................................................................................................................................... 2 1.1 IDENTIFICATION OF PROJECT & PROJECT PROPONENT ................................................................................ 2 1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ........................................................................................ 2 1.3 RAW MATERIAL ............................................................................................................................................. 3 1.4 PRODUCT ...................................................................................................................................................... 3 1.5 WATER REQUIREMENT ................................................................................................................................. 3 CHAPTER-2 ....................................................................................................................................................... 6 INTRODUCTION OF THE PROJECT ..................................................................................................................... 6 2.4 GLOBAL STEEL SCENARIO: ............................................................................................................................. 8 2.5 DOMESTIC STEEL SCENARIO: ........................................................................................................................ 9 2.6 EMPLOYMENT GENERATION DUE TO PROJECT .......................................................................................... 10 CHAPTER-3 ..................................................................................................................................................... 11 PROCESS DESCRIPTION .................................................................................................................................. 11 3.1 LOCATION OF THE PROJECT ........................................................................................................................ 11 3.2 DETAILS OF ALTERNATE SITES ..................................................................................................................... 13 3.3 SIZE OR MAGNITUDE OF OPERATION ......................................................................................................... 13 3.4 PROCESS DESCRIPTION ............................................................................................................................... 14 3.5 RAW MATERIAL INVENTORY ....................................................................................................................... 24 3.6 RESOURCE OPTIMIZATION /PROCESS FLOW SHEET ................................................................................... 26 3.7 WATER REQUIREMENT ............................................................................................................................... 27 CHAPTER-4 ..................................................................................................................................................... 31 SITE ANALYSIS ................................................................................................................................................ 31 CHAPTER-5 ..................................................................................................................................................... 34 PLANNING BRIEF ............................................................................................................................................ 34 CHAPTER-6 ..................................................................................................................................................... 36 PROPOSED INFRASTUCTURE .......................................................................................................................... 36 6.6 MAN POWER REQUIREMENT ...................................................................................................................... 39 CHAPTER-7 ..................................................................................................................................................... 40 REHABILITATION & RESETTLEMENT (R&R) ..................................................................................................... 40 CHAPTER-8 ..................................................................................................................................................... 41 PROJECT SCHEDULE & COST ESTIMATES ........................................................................................................ 41 CHAPTER-9 ..................................................................................................................................................... 42 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) ................................................................................... 42 1 Techno Economic Feasibility Report of M/s Vikram Private Limited At: Badtumkela in Sundergarh district of Odisha CHAPTER-1 EXECUTIVE SUMMARY 1.1 IDENTIFICATION OF PROJECT & PROJECT PROPONENT M/s Vikram Pvt. Ltd. has existing Integrated Steel Plant at village- Badtumkela in the district of Sundergarh, Odisha. The project is located at latitude 210 50’ 17.66’’ N and longitude 840 55’ 38.61’’ E. Vikram Private Limited was incorporated in the year 2000 under the name and style of M/s Masco Plexus Private Limited with the aim of manufacturing value added steel products. The company was renamed M/s Vikram Private Limited in the year 2002 & in the year 2006.The company undertook its first manufacturing activity by setting up a Direct Reduced Iron (DRI) plant with 2 numbers of 100 tons per day capacity kilns at Bad Tumkela in the district of Sundargarh, Odisha.The total plant is running under the coordination of Mr. Dibyaranjan Behera, Director addressed by House No. S3/H1-2, Kalinga Vihar, Chhend colony, Rourkela, 769015. The address of the correspondence is at 2A Ganesh Chandra Avenue, Commerce House, 5th Floor, Room No.10 B, Kolkata-700 013, India. 1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT The plant has existing only two nos. of 100 TPD DRI producing 66,000 TPA sponge iron. It has already obtained Environmental Clearance for the backward integration of Beneficiation plant & pelletization plant of 0.85 MTPA & 0.6 MTPA respectively with 10MW power plant. Now, the company wants to get the Environmental Clearance for enhancing the DRI production to 72,000 TPA, 0.12 MTPA Induction Furnace with CCM & LRF and 0.1 MTPA Rolling mill to produce TMT bar for sale with 10 MW power plant in Phase-1, 0.25 MTPA Pellet plant in Phase-2 and 0.85 MTPA beneficiation with 0.35 MTPA pellet plant in Phase-3. This was a DRI unit going for an integrated Steel plant with backward integration of beneficiation and pelletization and forward integration of IFCCMLRF and Rolling mill. Due to the existing demand of steel product and pricing structure for raw material, at present the forward integration is given importance for sustainability of the project. On the next phase the backward integration will be implemented to make the integrated steel plant scalable. For the total project land requirement along with solid waste management & greenbelt development is 102 acres, all of which has been duly acquired & in possession of the company. Public appraisal has been completed for the total land earlier with beneficiationpelletizationDRI units with 10 MW power plant using DRI waste heat & dolo char with minimum washed coal. 2 Techno Economic Feasibility Report of M/s Vikram Private Limited At: Badtumkela in Sundergarh district of Odisha The proposed backward & forward integration plants to be set at the existing plant site. So, no alternate site is chosen. 1.3 RAW MATERIAL Required Raw materials are Iron Ore Lumps, Iron Ore Fines, Dolomite/Lime, Bentonite, non-Cokng Coal, Coke, MS Scrap, Pig Iron, Lime, Gypsum & Sand. Most of raw materials are available locally, in the state of Orissa. Hence procurement of these raw materials for the proposed expansion does not seem to have any problem for setting up the expansion project. Iron Ore will be sourced from near by mines of Koira, Keonjhar, Joda and Barbil area. Coal will be purchased from MCL, Dolomite will be sourced from Rajgangpur/ Biramitrapur. Most of the raw material shall be received by road. Separate store yard for the major raw materials such as iron ore and coal exists.Transports will be done by the environmentally compliant trucks. Some raw materials & products will be done by train also. Bharat-III/ Euro-III trucks will be used in the transportation system. The raw materials & products shall be covered fully during the transportation to avoid spillage & fugitive emissions on the road. Separate
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