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Quick Change Fixturing QUICK CHANGE FIXTURING Repair Kits ........................................................................ 35 Shanks .............................................................................. 35 Ball Lock® Mounting System (Inch) Subplates ......................................................................... 27 Subplates for Tooling Columns ................................... 32 Ball Lock® for Rotary Indexers ...............................20–21 Tooling Columns, 4 sided .............................................. 31 Ball Lock® Accessories ................................................... 24 Tooling Columns, T-Columns ....................................... 30 Commonly Asked Questions About the Ball Lock® Mounting System .....................................................8–9 Fast Acting Ball Lock® Shanks ...................................... 24 Fixture Kits for HAAS ..................................................... 18 Zero Point Mounting System Fixture Plates ....................................................................13 Fixture Plates for Multi-Purpose Subplates .............. 10 Clamping Bracket ........................................................... 50 Fixture Plates for Tooling Columns ............................. 16 Pull Studs & Engagement Screws ......................... 44–45 Jigsaw Interlocking Plates .............................................11 Clamping Plates .............................................................. 43 Liners ................................................................................ 23 Clamping and Positioning ............................................ 42 Modular Grid Fixture Plates ..........................................11 Flange Type Installation Module ................................. 51 Multi-Purpose Subplates .............................................. 10 Horizontal Rapid-Clamping Cylinder ......................... 52 Quick Change Kits ...........................................................17 Threaded Clamping Module ................................. 46–47 Receiver Bushings .......................................................... 23 Raised/Mounted Clamping Module .................... 48–49 Repair Kits ........................................................................ 22 System Overview ......................................................38–41 Set-Up Reduction Worksheet ...................................... 19 Shanks .............................................................................. 22 FIXTURING CHANGE QUICK Subplates ..........................................................................12 Fixture Pro® 5-Axis Quick Change Fixturing Subplates for Tooling Columns ................................... 16 Tooling Columns, 4 sided .............................................. 15 Bushings, QLS (Quick Lock System) ............................ 64 Tooling Columns, T-Columns ....................................... 14 Chip Plug, QLS (Quick Lock System) ........................... 64 Fixture Plates, Blank ...................................................... 60 Ball Lock® Mounting System (Metric) Locating Keys .................................................................. 62 Ball Lock® for Rotary Indexers ...............................33–34 Locating Pins ................................................................... 63 Ball Lock® Accessories ................................................... 37 Machinable Blanks, Steel .............................................. 60 Fast Acting Ball Lock® Shanks ...................................... 37 Pallet Changers, Drop & Lock™ .................................... 62 Fixture Plates ................................................................... 28 Risers, Aluminum & Steel ........................................57–58 Fixture Plates for Multi-Purpose Subplates .............. 26 Shoulder Screws, QLS (Quick Lock System)............... 64 Fixture Plates for Tooling Columns ............................. 32 Subplates ......................................................................... 57 Jigsaw Interlocking Plates ............................................ 26 Top Plates, Riser .............................................................. 59 Liners ................................................................................ 36 Top Tooling, Dovetail Vises .......................................... 61 Modular Grid Fixture Plates ......................................... 26 System Overview ......................................................53–56 Multi-Purpose Subplates .............................................. 25 Quick Change Kits .......................................................... 29 Receiver Bushings .......................................................... 36 5 BALL LOCK® MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP We Put It All Together… In Seconds. Maximize productivity levels and dramatically increase throughput with Ball Lock®. Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that’s Ball Lock®. Ball Lock® is the industry’s most popular quick-change, fixturing- QUICK CHANGE FIXTURING » BALL LOCK BALL FIXTURING CHANGE » QUICK flexible mounting system that can be configured to create lean- optimized solutions for your most demanding needs. The Ball Lock® Mounting System is used as ® MOUNTING SYSTEM MOUNTING a Quick Change Solution on the following: • CNC Machines • Packaging Machines • Palletized Fixtures • Assembly Machines • Stamping • EDM • Fabricating • Robotics • Injection Molding • Welding Fixtures 6 Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA BALL LOCK® MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Lean Manufacturing and Set Up Reduction Applications Accurately Locate and Lock Fixture Plates to Subplates in Seconds… With No Indicating Required. Machining Cast Part Previous Set Up Method: Set Up Using Ball Lock® System: Located part with dowel pins, bolted part to tomb- Mount parts to fixture plate while machining other stone fixture. Indicated part to zero datum point. parts. Mount fixture plate to tombstone using Ball Lock® shanks. No indicating required because system provides +0.0005 (±0.013mm)repeatability. Previous Set-Up Time: Set Up Time With Ball Lock® System: 15 minutes 60 seconds CNC Machine Base: MOUNTING SYSTEM MOUNTING Drilling and reaming forged part. Set Up Using Ball Lock® System: ® Parts are pre-mounted on fixture plate, which is Previous Set Up Method: ® Fixture plate located with dowel pins bolted to then mounted to machine base using Ball Lock machine base. Fixture plate and parts indicated. shanks. No need to indicate. Previous Set Up Time: Set Up Time with Ball Lock® System: 7 minutes 60 seconds CNC Vertical Machining Center Machining aircraft valve parts Set Up Using Ball Lock® System:Using Ball ® Previous Set Up Method:New Project. New Lock Jig Saw Plate on Multi-Purpose Subplate Machine.No Prior History. enables operator to mount two more vises on the fixture. No indicating needed. QUICK CHANGE FIXTURING » BALL LOCK BALL FIXTURING CHANGE » QUICK Previous Set Up Time: Set Up Time With Ball Lock® System: New Set Up. 80 seconds setting up six vises. Two-Sided Tombstone Drilling and tapping cylindrical bodies. Set Up Using Ball Lock® System: ® Previous Set Up Method: Fixture plate mounted and located with Ball Lock Fixture located and bolted to tombstone. Had to shanks. No need to indicate. be indicated. Previous Set Up Time: Set Up Time with Ball Lock® System: 12 minutes 45 seconds Phone: 877-426-2504 | Fax: +1 216-481-6193 | E-mail: [email protected] | www.jergensinc.com 7 BALL LOCK® MOUNTING SYSTEM WORKHOLDING SOLUTIONS GROUP Locates The Ball Lock® System accurately positions your fixtureplate with a repeatability of ±0.0005" (±0.013mm) or better, minimizing the need to indicate your fixture. QUICK CHANGE FIXTURING » BALL LOCK BALL FIXTURING CHANGE » QUICK Locks The Ball Lock® System securely holds fixture plates to subplates with up to 20,000 lbs. (9000 Kg) of hold-down force per shank. The Ball Lock® Mounting System is designed bushings; then insert two locating shanks the fixture plate. to speed the accurate locating and locking through the liners and into the receiver It is recommended that the use of of fixture plates to subplates. The system bushings to provide accurate location. the Ball Lock® Mounting System for 1 consists of three parts: a Locating Shank, 2 /2 turns of the set screw in each of the locating and clamping of fixture plates a Liner Bushing, and a Receiver Bushing. locating shanks provides positive holding be incorporated in a systematic Using the Ball Lock® Mounting System is force. Additional Ball Lock® Shanks are process. All fixture plates should a simple process: Install a subplate with inserted through clearance holes in the have two locating points positioned ® receiver bushings on your machine table; fixture plate and set screws tightened for as far apart as possible. There is no MOUNTING SYSTEM MOUNTING add your fixture plate with two locating liner additional holding force distributed across advantage to having more than two The Ball Lock® Mounting System Commonly Asked Questions Q. How does it lock? provides a method of quickly and A. Inside the shank are three balls that accurately locating fixtures onto ® expand into a tapered groove in the ® Q. What is the Ball Lock machine tables. The Ball Lock receiver bushing. This action draws Mounting
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