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www.yizumi-group.com.hk
YIZUMI PRECISION MACHINERY CO., LTD. COMPANY PROFILE P l a n n e d
b y
Y i z u m i
M a r k e t
D e v e l o p m e n t
D e p a r t m e n t
i n
A p r i l
Injection Molding Machine 2 0 1 4
. Die Casting Machine Rubber Injection Machine Yizumi is dedicated in providing global clients with better investment return Contents and customer experience.
As a manufacturer of molding machine, Messages from the Chairman & 3 Yizumi has been pursuing technical innovation and perfect product quality. Managing Director
With the mission of becoming the leading equipment supplier in China, Technology 5 we are dedicated to providing global customers with new rewarding experiences. Technology of Injection Molding Machine 7
Technology of Die Casting Machine 9
Technology of Rubber Injection Machine 11
Process 13
Service 15 Yizumi is a Japanese word that means spring.
Hironaka Heisuke, an emeritus professor from Kyoto University, says that man seems to be born with something like spring. Quality 19
Whether man can give full scope to the inherent character of spring or not determines his capacity and significance of life. R&D 23 The difference between human beings and animals or machines is that man has the character of spring.
The name of Yizumi symbolizes the continuing vitality, wisdom and creativity of Yizumi people Manufacture 25
(Yi Ge) who unremittingly create value and provide new experiences for customers, just like the spring, flowing endlessly. Product 35
About Yizumi Group 43
Yizumi Developing Course 45
Company Briefing 47
Corporate Culture 49
Charity 51
Honors 52
Care and Attention from Officials 53
Yizumi’s Brand—HPM 55
Service Network 57 Messages from the Chairman & Managing Director
We endeavor to facilitate Chinese machine technology keeping pace with the world!
With the widespread application of compression molding technology Today, Yizumi has not only a plant covering an area of 80,000m2 of light alloy and polymer-based composite, the mode of modern in Shunde National Hi-tech Industrial Zone , but also two more industrial manufacture has been changed and massive production factories that have been put into use. One is in Wusha, Shunde
2 with low-cost becomes possible. Today, light alloy exemplified by with a land area of 81,117m , the other is in Suzhou (near Shanghai) A Three-year Development Plan（2013-2015） aluminum, magnesium and zinc, and polymer composites represented with the first phase land area of 33,213m 2. Meanwhile, Yizumi has by plastics and rubber have become indispensable raw materials successfully purchased the intellectual property of hundred-year- Sales Targets: of industrial and consumer products. The relevant molding old HPM Corporation in United States, and set up a new company Annual sales growth rate for domestic market: machinery industry thus achieves rapid development. called HPM North America Corporation, which marks the launch of Yizumi’s “Global Business Strategy”. The establishment of the 25 %( average) At the beginning of 2002, Yizumi manufactured the first plastics aforesaid three production bases and HPM North America Corp., Annual sales growth rate for overseas market: injection molding machine in Siji, Ronggui Subdistrict. Later, together with the project of setting up overseas plants in major rising 30 %( average) YIZUMI die casting machine for aluminum, magnesium, and zinc countries in the next five years, enables Yizumi to build up a “Global Market Share in China: alloy and YIZUMI rubber injection molding machine were launched Business System” and become a real multinational enterprise which Injection Molding Machine: Top 3 in the industry in succession. Obtaining high recognition from more and more well- realizes global and sustainable operation. known customers in the molding industry, Yizumi is becoming an eye- Die Casting Machine: Top 2 in the industry catching leader in the field. The greatest significance of Yizumi’s existence lies in creating the Rubber Injection Machine: Top 1 in the industry maximum value and best investment return for customers. In the Rapid development comes from Yizumi’s special genes. Most of future, the company will devote more input to areas such as technology the middle-level and the top executives are both managers and of energy-saving, automation, precision control and trouble-free shareholders. They love the company as their home. They treat products so as to make sure our products are advanced and reliable. customers with heart and care as their family members. Meanwhile, we will be dedicated to setting up the best service system Establishing “Global Business System” They cherish every product as their child. These notions have in the industry to provide rapid and quality service, making unremitting become Yizumi people’s common working practices and deeply endeavor to improve the competitiveness of customers worldwide. Cultivating professionals with international perspective rooted in their hearts. Aim: We are dedicated in providing global clients with better and overseas managing ability investment return and customer experience. Yizumi’s relentless pursuit in technical innovation, first-class quality, Setting up regional technical service centers worldwide Mission: We are determined to become a leading Chinese machine and five-star service not only ensures perfect customer experience, manufacturer in five years and a real international enterprise with Building one to two production plants in rising nations but also paves the way for Yizumi’s brilliant development. establishment of global business system in major rising markets. Establishing a product R&D center in North America Vision: We wish to become a long-lasting enterprise with effective Global operation of double brands: “YIZUMI” and “HPM” operation, efficient management and excellent culture, of which the employees are proud and to which social respect are showed.
(Left) Managing Director: Mr.Richard Yan , (Right) Chairman of the Board: Mr.Chen Jingcai
Managing Director Chairman of the Board
3 4 Top-class Products TECHNOLOGY
Injection Molding Machine
Die Casting Machine
Customer-oriented Technology Technology is the most essential wealth and vitality of the company. With a world-class R&D team, Yizumi aims at realizing the interests of customers, insists on taking market as guidance and strives to be the top in R&D. For years, the company has made breakthroughs in research and development of many key projects, designed and manufactured industry-leading plastics injection molding machines , die-casting machines and rubber injection machines . Yizumi provides customers with advanced products and better investment return. Rubber Injection Machine
DEVELOPMENT OF TECHNOLOGY
2002 2004 2006 2008 2009 2010 2011 2012 2013
Yizumi manufactured the Yizumi manufactured the first Yizumi launched A2 Series Research in technology of semisolid Yizumi successfully developed the first UN250MG Yizumi developed high-speed PET preform Yizumi delivered DM2500 die casting Yizumi launched SM series energy-saving Successful installation and commissioning of f i r s t Y I Z U M I p l a s t i c s high-performance cold chamber precision close-loop-controlled magnesium alloy injection molding semisolid magnesium alloy injection molding machine injection molding system. machine to customer. die casting machines. DM3500 die casting machine injection molding machine die casting machine. injection molding machine. machine and manufacture of in China, which was a technical innovation that passed Yizumi launched the 4th generation real time control UN90A its prototype became one of national appraisal and obtained national patents. Research of composite insulator molding Yizumi started R&D and manufacture of Research, development and design of die casting machine which was more stable and Yizumi started R&D of rotating Yizumi de v e l o p e d h i gh the Guangdong Provincial In- technology and development of special DM3000 die casting machine. DM3500 die casting machine were in progress. reliable. pressure -building closed-loop- speed injection molding dustry-A c a d e m y - R e s e a r c h The trial production of injection molding machine based molding machine became the special Yizumi successfully developed and manufactured controlled injection molding machine for packaging line. G u i d i n g Projects. on tensile rheological technology, which was a joint guiding project for the development of Yizumi purchased the entire intellectual The first HPM 2000T die casting machine HM180H hot chamber die casting machine for 2003 machine. project dev e l o p e d b y Yi zumi and South China Guangdong Hi-tech Industrial Zone, as property of HPM Corporation in America was delivered to Canadian customer. bathroom accessory. Yizumi launched the first The R&D and industrialization University of Technology, ended with success. well as National Innovation Fund Project. Yizumi’s rubber injection machine received Science Yizumi developed the Yizumi successfully developed heavy tonnag e d i e c a s t i n g of DM800 digital high-perfor- Yizumi started trial production of special Yizumi successfully developed and launched and Technology Award from the government. first A-Series energy- A-series big tonnage injection machine DM1650. mance e n e r g y - s a v i n g d i e Yizumi launched real-time-control die casting machine. Research of heavy duty die casting injection molding machine BP-96A2 for magnesium hot chamber die casting machines. R&D and trial production of the 2nd generation saving injection molding molding machine. c a s t i n g machine was listed in technology for aluminum and magnesium medical BOPP preform. YL2 series rubber injection machines were in machine. Guangdong-Hong Kong Essential Yizumi delivered HM90 hot chamber die casting alloy and construction of machinery Development of HPM product lines began progress. Area Innovative Project. machine to customer. production base became the technological Yizumi started trial production of large- and the first HST220 machine was sold VV450 vacuuming rubber compression machine 2005 2007 transformation project of the Economy & scale two-platen injection molding machine. overseas. was delivered to customer. The first large-scale liquid silicon rubber clamping Information Commission of Guangdong UN1000DP two platen injection molding machine unit in China was successfully developed. Province. Yizumi delivered fully-automatic rubber Yizumi developed and produced the first was delivered to customer and full development Yiz u m i d e v el o p e d t h e f i r s t Yizumi upgraded SH Series injection machine C80F to customer. UN1000DP two platen injection molding of relevant product line got started. servo-motor-driven injection injection molding machine. F.I.F.O”verticalrubber injection machine and “F.I.L.O” AT Series composite insulator molding machine. FE60S all-electric injection molding machine was molding machine. vertical rubber injection machine were successfully machine was successfully developed. delivered to customer and full development of A2 Series injection molding developed. Yizumi successfully developed the world’s relevant product line got started. Yizumi succeeded in the trial- machine was listed in “Guangdong first vertical two-moving mold rubber 2000T large accumulator type injection molding production of small and precise Important New Products Project”. injection machine H1000F machine was developed and sold in the market. d i r e c t - c l a m p i n g i n j e c t i o n Yizumi completed improving 650 ton and larger molding machine, and its core injection molding machines. technology—rotational pressure b u i l d i n g c l a m p i n g s y s t e m obtained national patent.
5 6 ADVANCED TECHNOLOGY High-speed Molding Technology: Yizumi provides various high speed molding solutions to customer with different configuration according to different product requirements. Application of high speed closed-loop control of mold opening and closing greatly shortens machine dry cycle time. With further implementation of two or more parallel movements, cycle time can TECHNOLOGY OF INJECTION MOLDING MACHINE be further reduced. Currently these technologies have been widely applied to different fields and greatly improve production efficiency. Precision Molding Technology: Yizumi is a distinguished expert in precision molding machine. After years of cooperation with high-class customers in precision molding industry, we have accumulated rich experience in control of precision molding and mechanism of precision molding equipments. We are able to provide mature technical solutions to requirements of The aims of R&D are to enhance different precision molding. Semisolid Magnesium Alloy Injection Molding Technology productivity, lower cost and After years of research and development, Yizumi has mastered technology of high- speed real time control (maximum injection speed: 4m/s), and other technologies lessen scrap rate related to high-temperature & corrosion-resistant. Since the establishment of Yizumi, the trend of our R&D has been always close to practical application. We devoted RESEARCH AND DEVELOPMENT ourselves to areas of precise and high-speed molding and succeeded in the end. The range of R&D is extended from single machine to turn-key solution including mould, robot and auxiliary equipment, from machine development to application development. Yizumi introduces advanced CAD and CAE software to build up a modern digital R&D platform. The electronic sample machine will be shaped at the early phrase of product design, coordinating with machine emulation, machine designing quality and efficiency can be significantly improved. In order to realize central control and improve system efficiency and operation, Yizumi starts to develop manipulator and auxiliary equipment. R&D of Energy-saving Technology Yizumi has been dedicated to the development of energy-saving injection molding machine, and made abundant achievements. From variable pump to servo pump, from energy-saving ring of barrel to energy-saving thermal insulation device of barrel, the progress we made considerably reduces the energy consumption of injection molding machine. We will continue developing new methods of powering and controlling so as to make breakthrough in energy-saving technology.
R&D of Semisolid Magnesium Alloy Molding Technology To widely promote injection molding machine for magnesium alloy, Yizumi will set up experimental bases for R&D of molding technology of magnesium and other materials.
R&D of Precision Molding Technology We develop different controlling methods and power systems to meet the needs of precision molding. Moreover, with great attention to the details of machine design and practical application, a significant Yizumi-made injection molding machine is gradually formed.
Technical R&D of All-electric Machines Yizumi's R&D elites work together and successfully develop a high-class all-electric injection molding machine that is the application of upgraded technologies including fast die opening and closing, control of high-speed shot end position, multi-dimensional stabilization of back pressure and high-accuracy temperature control.
PATENTED TECHNOLOGY (PARTIAL)
Name of Patent Type of Patent Authorized Date Authorization Number Name of Patent Type of Patent Authorization Number Authorizatio n Number
Electro hydraulic pilot control cartridge type check valve Invention 2013.08 201310377295.X Automatic tie bar clamping device of die casting machine Utility Model 2013.08 201320524706.9 Three-way hydraulic check valve Invention 2013.08 201310377355.8 Automatic product extracting device Utility Model 2013.05 201320239025.8 Cyclic pressure adding type cartridge valve Invention 2013.08 201310377353.9 Tie bar fixing mechanism of molding machine Utility Model 2012.11 201220058210.2 Structure and control of tie bars of injection molding machine Invention 2013.3 201310102491.6 Brake mechanism of molding machine Utility Model 2012.11 201220054157.9 Injection structure of injection molding machine Invention 2013.3 201310103808.8 Non-return mechanism for plastics sealing of injection molding machines Utility Model 2012.11 201220200888.X Differential-pressure protective device of high-speed clamping mechanism Invention 2011.3 200810220230.3 Support mechanism for sliding moveable platen of molding machine Utility Model 2012.11 201220057270.2
Pressurization type accumulator Utility Model 2013.08 201320524710.5 Structure of injection cylinder of double parallel cylinder type injection molding machine Utility Model 2012.11 201220054156.4
Mold adjustment device of die casting machine Utility Model 2013.08 201320524709.2 Detecting device for braking position of molding machine Utility Model 2012.11 201220053198.6
7 8 TECHNOLOGY OF DIE CASTING MACHINE
Application of Die Casting Machine with
M New Embedded Real Time Control O D B U S
TECHNOLOGY OF DIE CASTING MACHINE E MPI T New embedded real time control system can H E R
N constantly detect and revise the injection E T speed with close-loop control during injection. Parameter setup is simple. Reliability and stability of die casting machine are greatly improved.
signals Application of real time control system is an Based on strict requirement, technology of high speed connector important development trend for die casting low speed machine. Yizumi die casting machine always ranks connector first in the industry. With internationally leading technology, Yizumi die casting machine is gradually replacing similar foreign products.
Promotion of Fully Automatic Die Casting Cell and Standardization of Its Features
The establishment of the fully automatic die casting cell can: Ensure the stability of castings’ quality. Improve productivity and increase the rate of machine operating. Reasonably allocate resources and optimize production lines. Save human resources and lower production costs.
Improving the Performance and Functions of Die Casting Machine We c o m m i t o u r selves to innovat i o n a n d exploitation, and keep launching new machines to improve the performance and functions of die casting machine. We successfully develop energy-saving system of die casting machine which not only reduces electricity consumption but also prolongs the life of hydraulic parts. In addition, the electrical cartridge valve we developed has enhanced automation and Yizumi holds many patents for its technologies such as Real Time Control System of Die Casting Machine improved the stability of injection. (Patent No. 201020119084.8) and ejection system of die casting machine (Patent No. 201020116437.9).
TECHNICAL FEATURES
Non-Floating Piston design and Real time controller with auto Frequency-change high energy Differential Die Clamping Advanced embedded real time Precise injection curve display, Automatic diagnosis facilitates Non-contact injection stroke integrated injection system which adaptation can automatically saving device can save electricity technology ensures high- control system. intelligent online QC management. operation and maintenance. sensor improves reliability. are reliable and durable. regulate the injection process to by over 45% while productivity speed production. ensure the stability of production is guaranteed. and quality of product.
9 10 Technical Development of Rubber Injection Machine
2009 TECHNOLOGY OF RUBBER V Series rubber injection machine with three-cylinder INJECTION MACHINE balanced injection unit was launched.
We provide customers with the best technical
solution. 2009 Focusing on the production techniques of AT Series rubber injection machine for power sector was launched. customers, we offer not only optimal molding solution, but also safer, more environment- friendly and efficient machines so as to help our customers enhance their competitiveness.
2013 VV450 vertical vacuuming rubber compression machine was launched.
Yizumi holds a number of patents of rubber injection machine including Clamping Unit of Liquid Silicon Rubber Molding (Patent No. 200910261472.1) and Rubber Injection Machine for Composite Insulator Molding (Patent No. 200910261471.7).
PATENTED TECHNOLOGIES
Rubber Injection Machine for Composite Balanced Injection Unit Feeding Device of Rubber Injection Machine Clamping Unit of Liquid Silicon Rubber Insulator Molding Balanced injection unit has three balanced vertical With loading gate at the side of storage barrel, (LSR) Molding Developed by Yizumi, composite insulator molding cylinders for injection, with more stable injection traditional feeding device leads to insecure feeding Absorbing the merits of similar products machine adopts three-step mold closing structure press and the facility height lowered. A free-hanging operation and heavy work load. With technology of worldwide, hanging clamping unit with single with clamping cylinder on the top. Injection, injection device enables the injection piston to symmetric guide rail sliding, storage barrel is fully movable platen developed by Yizumi is stable, plasticization and feeding devices are placed at automatically center itself in the barrel, which reduces open when the feeding cylinder moves away along convenient and safe for liquid silicon rubber the base, with standing feeding performed. This wear. Rubber non-return device with the best sealing the track, which avoids problems of pushing piston product producers. With one platen fixed and revolutionary structure endows production of effect greatly improves the injection accuracy. The abrasion and rubber leaking due to side distortion the other moveable, the mould can be easily composite insulator with unique advantage: stable injection piston can be disassembled with only one of storage barrel. Compared with the side open installed and clamping is more accurate. Quick rate of qualifying, especially suitable for products bolt dismantled and a barrel is large enough to clean model, this feeding device is compact in structure, clamping cylinder is fixed at the platen’s center that need molding several times. This technical the rubber inside, which makes rubber changing very highly automatic, safe and reliable with low labor of gravity so that the whole machine keeps advantage is the solution to problems of traditional convenient. Disassembling of the whole barrel is load. steady when accident happens. Moving in the facilities including low qualifying rate, unstable simple and accuracy of secondary loading and middle of platen is permitted with no barrier on product quality, long molding cycle, low productivity, unloading is easily guaranteed. Serialization and the ground, which is convenient for transferring insecurity and heavy work load. This new technology modularization of the facility are more accessible. products and moulds. has been highly recognized by our customers.
11 12 PROCESS
Tailor-made equipment to meet individual needs of customers With a comprehensive perspective and professional technical service team, Yizumi adheres to the concept of customer first and attentively listens to the customer requests. We provide overall solution to problems in technical project, plant planning, auxiliary devices and mould development, commissioning and other technical procedures, offering a real turn-key solution.
Yizumi high-speed PET preform injection molding system Yizumi Die Casting Cell
SUPPORTING SYSTEM
Yizumi technicians listen to customers’ opinions on plant planning, re-discussion Listening to Special engineering Manufacture Pre-acceptance Inspe- Installation and Final of manufacturing technology and expanding requests Communicating Suggesting Confirming Designing options and Assembly ction before Delivery Acceptance business, etc.
Te c h n o l o g y D e p t . a n d process development and transfor- defect detecting final acceptance Production Dept. have mation of principal machine repeated commissioning delivery delivery discussions design and proposal of no less than 72 hours of load installation and commissioning designing production line confirming the finishing date auxiliary devices test in workshop special engineering options Specialists discuss with R&D Dept. and Production appearance examination Dept. to confirm the optimal confirmation of no defect solution for customer manufacturing R&D confirmation of delivery date and assembly Department
13 14 Service Support System SERVICE We are trying to establish and improve service networks to provide global service with consistent standard. The goal of Yizumi is to set up and perfect its global marketing channels which include the marketing center, parts center, service center and overseas plant. It is an important step to realize Yizumi’s global market strategy and become an international enterprise which provides unified after-sales service worldwide.
Extension of Service Network To better serve overseas customers, Yizumi plans to set up additional overseas technical service centers in Brazil, Russia and other countries and regions apart from North America and India.
Service Bases
production base technical after-sales service center service center
China 2 3 52 Far East (except China) — 1 11
Middle East — — 2 All customers will enjoy excellent Europe — 1(under planning) 9 Africa — — 2
service from Yizumi. Oceania — — 3
Our products are facilities that have to work 10 to 20 years. Therefore, Yizumi needs to establish a North America — 1 1 friendly partnership with customers more than machine manufacturers in other fields. The goal of — 1(under planning) Yizumi is to establish stable globally consistent branch offices that provide first-class service to South America 1 solve clients’ technical and productive problems in a larger area.
Shorter Response Time 24-hour service hotline is available in Yizumi, which g r e a t l y i m p r o v e s t h e service efficiency.
15 16 [Service Guarantee]
长春
沈阳
天津 大连
青岛 济南
常州 郑州 无锡 苏州 合肥 上海 成都 杭州 武汉 宁波 重庆 台州
In China 福州 泉州 Yizumi Headquarters 厦门 肇庆 Yizumi Wusha Plant 顺德 惠州 广州 东莞 Yizumi Suzhou Plant 深圳 江门 Yizumi Service Network in China
Yizumi always provide prompt, efficient, Carefree “Diamond-class Yizumi Global Service Network professional and comprehensive service. By 2013, Yizumi's products have been sold over China, especially in eastern, southern and northern Service” we help customers improve production regions. Also we have been working with more than 20 overseas agents. We not only occupy new efficiency, lower cost and strengthen market markets to develop in scope, but also develop our markets in depth, which includes providing after- We always pursue customers’ satisfaction and show competitiveness. sales service, technical support, information service, and integrated solution for products and labor concern for their needs. With ten-year experience, service, etc. We set up an improved comprehensive service system and a sound personnel training Yizumi evolves a sound service procedure for repairing mechanism, which is a sustainable, rapid and stable driving force for Yizumi’s market development. customers’ equipment with the quickest response so as to shorten the equipment downtime and improve their Prompt: operating rate. Yizumi has set up a wide service network to provide customers with prompt and professional services.
Canada
Latvia Belarus Efficient: Poland United States France Czech Russia Croatia Ukraine An experienced service Romania team satisfies the Italy Kazakhstan Turkey Uzbekistan Mexico demands of customers. Korea Libya Israel Iran Pakistan China Service Procedure Egypt India Saudi Arabia Vietnam Colombia Thailand Philippines
Nigeria Malaysia Customer Peru Brazil Indonesia Overseas Professional: Production base Yizumi provides training Technical service center （ ） to its service team in under construction Argentina te r m s o f p r o t o c o l s , Angola Australia Sales agent t h e o r i e s a n d s k i l l s . New Zealand Only the qualified are South Africa technology appointed. center
Comprehensive: service center Yizumi provides carefree “diamond service” which includes investment planning, machine selection, machine installation, technician training and troubleshooting before and after sale. We provide customers with comprehensive professional service.
Pre-sales service After-sales service Application Training
17 18 Product quality is the fundamental guarantee of enterprise’s survival and development
Yizumi takes product quality as its life. We adopt and keep improving high-standard quality management system, and pursue perfect product quality. Quality first is not only the strict demand on ourselves, but also our duty and promise to customers.
QUALITY World-leading Machining Facilities
Yizumi is determined to build an advanced manufacturing platform. Complying with ISO9001:2008 International Quality Management System, Yizumi is equipped with world’s leading machining facilities like “TOSHIBA”, “MORI SEIKI” , "MARZAK", "OKUMA" from Japan and "TOS" h e a v y - d u t y boring and milling processing line from Czech. These processing facilities ensure the machining quality of imp- ortant parts. Quality of Outsourcing Parts Precise Inspection and Testing Equipment In addition to strict procedures for supplier selection, we also Yizumi has advanced detecting equipment including Switzer- use different equipment to have comprehensive physical and land's Kistler high-precision clamping force tester, UK's chemical analysis, inspection and test of the hardness, geometric Renishaw laser system, UK's Oxford mobile spectrometer, tolerance, roughness, material composition and metallographical Switzerland's Leica laser tracker, a variety of metallurgical structure of components to make sure they meet the design microscopes, sclerometer, supersonic crack detector and requirements. electric comprehensive analyzer. Yizumi also spends nearly 3 million RMB buying two three-coordinate measuring ma- chines from Hexagon and Zeiss to have high-precision inspection of the geometric tolerance of machining parts for small and medium machines.
Complete Quality Control Procedure Inspection of Large Platen’s Precision
According to national and international standard requirements, Without the sophisticated means and equipment for inspection Yizumi formulates strict quality control standards for different and testing, even cutting-edge equipment cannot ensure 100% parts and types of machines to ensure no defect in products qualified components. Precision of large machine components so that customers are satisfied. (e.g. platens) is always one of the important indicators of a factory’s manufacturing and machining capacity. Careful work for perfect quality At the beginning of 2014, Yizumi imported a Swiss laser tracker, which is based on technology Extraordinarily excellent product quality is fundamental. Yizumi always treat product quality as the life of company. of laser ranging and tracking, to carefully check the precision What’s more, apart from a complete product quality security system, the backbones of Yizumi’s leaders are former of components of 650T and technicians. They instruct and influence other staff members by their words and deeds. In this way, sense of quality is larger machines. In addition, Yizumi uses the laser interfer- deeply rooted in the hearts of employees. ometer to guarantee the precision of machining equipment, adopts imported machining center to ensure stability of machining QUALITY SYSTEM precision and applies the three- coordinate measuring machine and laser tracker to inspect the precision of processed parts. No less than In this way, Yizumi controls the Quality of Complete quality of every machine and Quality 72 hours of Perfect Quality of outsourcing quality control continuous Quality of design quality guarantees the reliability of every manufacture parts procedure load test before of service delivery product at each level of processing and production.
19 20 Quality—Talents Management
High-quality production begins from cultivation of people Technical Training
To become more outstanding, cultivating talents is Yizumi provides employees with not only regular training on indispensable. In order to improve every employee's basic knowledge, skills, attitude (professional ethics) and professional skills and management ability, Yizumi safety, but also instruction in politeness and common sense invest plenty of human and material resources in as a citizen. establishing a complete training system and procedure, which centering on improving kills of technical personnel and management education for administrators.
Service Training
For agency engineers and service engineers responsible for maintenance and inspection of Yizumi’s products, the company provides professional courses on maintenance technology like trouble shooting.
Recruitment Manufacturing Training Yizumi provides better career prospects, excellent
pay and conditions for employees. Therefore, more We aim at training employees in Yizumi Production Department and more elites join us, enhancing the soft power of as true technicians, and try hard to improve their techniques, Yizumi and supporting its leaping development. skills, professional ethics and raise their awareness of safety.
Cooperation with Professional Training Institutes
Yizumi signs long-term agreements with several domestic professional training institutes so that administrators of Yizumi Internal Training can acquire professional skills and guidance. Regular training for medium and high-levels staff members are organized to improve their capacity of enterprise management.
Every year, Yizumi participates in campus job fairs in national key universities and colleges to recruit talents and infuse the company with new blood. Training Software for Customers and New Employees Yizumi plans to train employees who receive higher To solve customers’ problems of cultivating professionals, Yizumi develops a series of training software for processing, education as the mainstay of independent innovation technology and repair. Customers can study anytime and anywhere to solve common problems with the software. through different training courses. A sound training system and fine learning atmosphere are formed.
21 22 Experienced R&D team is the foundation of Yizumi’s strong comprehensive R&D capacity.
Yizumi has technical centers which operate independently under their divisions. With R&D teams composed of elites, Yizumi has powerful technical strength in the industry. The products we develop have strong adaptability to the market. Through persistent researches and tests, we make sure our products become more scientific and keep leading in the industry. As to R&D of technology, R&D Yizumi keeps in step with the international trend, frequently creates and launches products of advanced technology, bringing about greater returns for customers. We are making unremitting efforts to walk alongside the world.
Industry-academy-research cooperation shortens time of developing new technology and materials.
Persevering in innovation, Yizumi cooperates with institutions of higher education and research institutes. We have made the following achievements in scientific research and development.
Yizumi Industry-Academy-Research Projects
Project No. Project Name Approval Project Type Partner Date
Research, Development and Industrialization Shunde Branch of Chinese 1 of Intelligent Electro-hydraulic Real Time 2012 Cooperative Project Academy of Sciences Control Die Casting Machines
Chinese Academy of Research, Development and Industrialization Guangdong Specific Program Sciences, Shunde Branch 2 of Key Technology of High-efficiency 2012 on Key Technology of of Chinese Academy of Intelligent Die Casting Cells Strategic New Industries Continuous innovation ensures Sciences South China University of Research, Development and Industrial Guangdong Specific Trial Project Technology, GSK CNC Equipment Yizumi’s leading position in 3 Application of the First- Generation NC 2012 on Innovation and Application Co., Ltd., Guangdong Leshan Plastics Machinery of NC Plastics Machinery Machinery Co., Ltd., Guangdong machinery industry Machinery Industry Association, Bearing the development philosophy of “manufacturing customers-desired”machines in mind and Digital Design led by the technology development center in Shunde’s headquarters, Yizumi combines 130-year machine technology from HPM R&D Center in North America . Besides, the latest digital Shortening product R&D time technique for designing and verifying is adopted to assess the durability of the prototype We purchase 3D design software SolidWorks and finite analysis software Simulation from Dassault Systemes S.A. to facilitate the establishment of advanced R&D and testing platform. Digital technology is employed during the whole processing machine so as to perfect its design. R&D process.
Three-dimensional CAD Finite-element Analysis Digital Design and Development effectively improves the r e p r e s e n t s t h e s t r a i n e d efficiency of design and condition of machine in the Electronic a c c e l e r a t e s p r o d u c t form of differential equation. Digital sample simulation development. Numerical simulation of force machine bearing of parts is the method used to analyze the period Manufacture condition changes through Product Improvement Design for Conception and inspection design of design of trial proce- massive repeated calculations. ssing machine OK production
23 24 Production Bases With Yizumi’s three domestic production bases going into operation, the annua l capacity of Yizumi will reach over 2 billion RMB.
Headquarters
MANUFACTURE Located in Shunde Hi-tech Zone (Ronggui), the headquarters of Yizumi covers an area of 80,000 square meters. It is the administration headquarters and the biggest comprehensive production base with complete equipment.
Products: injection molding machine, die casting machine, rubber injection machine and processing of important components.
Productivity: Injection Molding Machine: 235 sets/month Die Casting Machine: 50 sets/month Rubber Injection Machine: 10 sets/month
Address: No. 22, Keyuan 3 Road, Hi-Tech Area, Ronggui, Shunde, Foshan City, Guangdong Province, China
Yizumi Wusha Production Base
Covering an area of 81,117m2, this production base is located in Shunde Hi-tech Zone in Wusha. The construction of Wusha Production Base has already begun.
Products: injection molding machine and die casting machine Productivity: 200 sets/month
First-stage Factory: Since the new factory went into operation on July 1, 2013, it has inherited 70% of Yizumi headquarters’ capacity of injection molding machine manufacturing, offered the possibility of a 60% increase in productive capacity and also relieved the pressure on production at the headquarters.
Second-stage Construction: It began at the end of 2013 and will be completed in about one year. When the new facilities are put into use in 2015, the output of injection molding machine at Wusha production base will reach 1.3 billion yuan (plus tax).
Address: No.12, Shunchang Road, Daliang, Shunde, Foshan, Guangdong Province, China
Yizumi Suzhou Production Base in East China
Located in Wujiang Economic Development Zone in Suzhou(90km from Yizumi is determined to become Shanghai), this production base (first stage) covers an area of 33,213m2. Its construction has begun.
one of the most outstanding Products: machine manufacturers in the world, Large injection molding machines, die casting machines Productivity (first stage): producing excellent machines in Injection molding machine and die casting machine: 20 sets/month Address: No.1, Nanxiang Road, Wujiang Economic Development Zone, shorter delivery time. Suzhou City, Jiangsu Province, China With the aim of shortening production time and improving quality, Yizumi keeps renovating manufacture methods, improving manufacture procedure, and quickening production cycle to keep up with the changing market. Meanwhile, Yizumi begins the construction of its industrial parks in Wusha, Shunde and Wujiang, Yizumi Overseas Production Base Suzhou, expanding the production area step by step as planned. Making full use of the current resources, enlarging the production scale, standardizing production and establishing professional production bases Yizumi will set up an overseas technical service center and production base in one of the following three countries: India, Brazil, and Poland. of international standards, Yizumi resolves to become the best comprehensive machine manufacturer in the world. Products: Injection molding machine, die casting machine and rubber injection machine
25 26 [Manufacture] Processing of Casting Parts
[Machining] Czech TOS PRES160 Machining Center Czech TOS WRD 150Q Machining Center Japan Toshiba MPC-3680EII Gantry Type Five-sided Machining Center
The initial process of manufacturing machine tools TOS heavy-duty floor-type boring and milling machine, It is responsible for the processing of large workpieces. It is Toshiba’s largest gantry type five-sided machining center is machining. Through upgrading the processing with the axis travel (X/Y/Z/W) of 3.5m×3m×2m×1m, The machining center is equipped with Siemens which is equipped with CNC system TOSNUC 999, five-face facilities in quality and quantity, Yizumi improves has advantages of high positioning accuracy, high 840D system which has advantages of good stability, cutter head and spindle central water discharge, which is the processing capacity of components, shortens repeatability and strong cutting force. This machining high repeatability and strong mechanical force, etc. capable of five-sided and five-axis-coordinating machining. the delivery time and possesses several automatic center is capable of heavy cutting and the load-bearing The workbench can rotate in arbitrary angle with load The spindle incorporated in the ram adopts maximum spindle systems that can work at night. Moreover, immediate capacity of work table is up to 30T. capacity of 60 tons. speed of 4000 R/M and maximum torque is up to 1528 N.m, e ff i c i e n t s h a r i n g o f i n f o r m a t i o n o n p r o c e s s delivering excellent cutting performance. management is possible.
Japan MAZAK 8800 Japan TOSHIBA BTD-110H.R16 Japan TOSHIBA BTD-130H. R22 UK Renishaw XL80 Laser Interferometer
With the system developed by MITSUBISHI, processing proceeds With self-developed TOSHIBA 999 System, processing Similar to BTD-110.R16 in performance, BTD-130H.R Renishaw XL80 Laser Interferometer offers accurate under safe totally-enclosed circumstance. Tool changing and proceeds under semi-enclosed circumstance. The five- 22 is mainly used for processing of medium and large data on linear precision, degree of parallelism, screw moving of workbench is quick and smooth. Man-machine axis workbench can rotate in arbitrary angle and process workpieces. pitch and measurement of other key parts of Yizumi’s interaction is easy with fast response. Two workbenches take most of small and medium workpieces. The machine tool machining equipment. turns to work, which ensures the high efficiency of machining. has advantages of stable performance, strong mechanical force and high machining precision.
The Machine Tool Precision Detector: XL 80 laser interferometer introduced from Renishaw in UK Main specifications Linear Accuracy Small Angle Accuracy Straightness Measurement Sensor Accuracy
linear measurement accuracy:≤0.5ppm (0-40℃) axial measuring range: 15m measuring range: 15m air temperature sensor: ±0.2℃
measuring accuracy: ±0.6% stability of laser long-term frequency: 0.05ppm angle measuring range: ±10° material temperature sensor: ±0.1℃ (calculated by angle conversion)
measurement accuracy: linear measuring range: 0-40m air pressure accuracy: ±1.0mbar ±0.6%±0.5±0.1Mµm/m
maximum length measurement resolution: 0.001µm temperature accuracy: ±6%
maximum linear measurement speed:≥4m/s
speed measurement accuracy: ±0.05%
27 28 [Manufacture] Machining of major parts
1 Injection Molding Machine 2 Die Casting Machine 3 Rubber Injection Machine [Self-made Component] Five platens: fixed platen, moving platen, tail platen, injection Three platens: fixed platen, moving platen and tail platen Cylinder, fixed platen and moving platen Working on 100% self-made key components head platen and injection tail platen
To improve quality of products and shorten delivery time, Yizumi greatly increases the proportion of self- manufactured parts. In 2010, Yizumi introduced a large number of advanced precision machining centers from Japan, such as MAZAK, MORI SEIKI and TOSHIBA.
Parts that affect machine precision are self-made as well.
If purchased parts are heavily used in manufacture, it is difficult to control the quality of machine. Therefore Yizumi is dedicated to independently manufacturing core components. With continuous expansion of Yizumi and adoption of core technology from U.S. HPM Corporation, we will soon achieve the goal that core components are 100% self-made.
29 30 [Manufacture]
1. Lean production improves efficiency and ensures immediate responses to market demands
[Assembly]
Continuous Small-scale Production Just-in-time Distribution of Materials Continuous small-scale production can shorten Punctual, quantitative, standardized distribution of manufacturing cycle and meet the increasing materials based on the demands of post-processes individual demands of customers. ensures high efficiency and stability of assembly without mistakes.
2. Well Equipped Tools and Fixtures 3. Quality Monitoring
The use of imported pneumatic and electric tools as well as semi-automatic and fully-automatic professional devices in key processes improves the quality and efficiency of assembly.
4. Data Management/ Digital Signage 5. Improvement Projects and Training
W e continuously reduce waste and create value f o r customers through impr- ovement project s at co- We effectively shorten the delivery time and improve the product quality mpany-level, division-level and production-level. through innovation in assembly processes, including introducing the latest The information system reflects the real time production Training system combining cell manufacturing, lean production, and managing assembly progress with IT. situation and provides information on assembly of every theory and practice ensures machine. that the sense of quality is introduced to employees from the beginning.
31 32 [Manufacture]
Injection molding machine workshop [Modern Assembly Workshop]
Die casting machine workshop
Rubber injection machine workshop
Short Lead Time with Distinguished Quality
As the foothold of strengthening fundamental management of the enterprise, workshop management is field management of a corporation’s production frontline, and it is also efficiency management of execution. Excellent workshop management can effectively improve the productivity and greatly shorten the delivery time.
33 34 Product
YIZUMI injection molding machine, YIZUMI die casting machine and YIZUMI rubber injection machine are branded products in the machinery industry. Injection Molding Machines
A2 Series Precision Injection FE Series All-electric Injection Molding Machine Molding Machine
Die Casting Machines
Standard Series Cold Chamber Heavy Duty Series Cold Chamber Real Time Control Series Cold Die Casting Machine Die Casting Machine Chamber Die Casting Machine
WE WALK ALONGSIDE THE WORLD!
Rubber Injection Machines
Yl-VV Series Rubber Injection YL-ATL Series Silicon Rubber YL-H Series Liquid Silicon Rubber Machine Injection Machine Clamping Molding Machine
35 36 [Product]
Injection Molding Machines
YIZUMI Precision Energy-saving SM Series Servo-motor-driven Injection Injection Molding Machine Molding Machine
Precise Energy-saving Environment-friendly Efficient
The advanced servo pump technology that SM series adopts can save 20%-80% power compared with traditional injection molding machine, which has the similar effect with the full electric ones. With fast response of servo pump and closed-loop control, the injection molding machine has extremely high repeatability. SM series is available for production with different accuracy requirements.
FE Series All-electric Injection Molding Machine
Combining the characteristics of European and Japanese machines, Yizumi independently develops its first series of all-electric injection molding machine with clamping force ranging from 600 to 2500kN. FE Series all-electric injection molding machine is applicable to technically- demanding plastic processing industries.
SERIES OF INJECTION MOLDING MACHINES
SM2 Series Servo-motor-driven Injection A2 Series Precision Injection Molding PET Series High Speed Preform SC Series High Speed Injection BOPP Series Precision Molding Molding Machine Machine Injection System Molding Machine for Packaging Line Machine for Medicine Packaging Other Machine Series
UPVC injection molding machine Injection molding machine for PET preform Injection molding machine for bakelite Two-platen injection molding machine …
A2 Series injection molding machine not only With the newly developed servo pump system, This machine is specially developed for molding Combining the latest domestic and international inherits the advantages of A Series, but also Yizumi PET-A Series injection molding system of plastic packaging products such as bottle technology, Yizumi develops the brand new With Japanese YUKEN servo pump system, the adopts the latest technology of injection molding for PET preforms can save energy by over 30% caps, fast food containers and other thin-wall high speed injection molding machine for BOPP power output of the driving system highly accord machine home and abroad. This series has top compared with domestic equivalent products. products. preform with the newly developed servo pump with the load requirements of the machine and performance in many technical parameters like With the latest international technology of servo system. With excellent performance in innovation, the power loss are reduced greatly. Compared repeatability, plasticizing, power consumption, pump, output of the pump accords with the load It has advantages of advanced technology, efficiency, reliability, environment protection and with traditional injection molding machine, SM2 and machine noise, etc. A2 Series is suitable requirements of machine, a c h i e v i ng high reasonable design, and reliable performance economy, BOPP series will bring new fashion to series can save 20%-80% power. f o r t h e m o l d i n g o f p r e c i s i o n e l e c t r o n i c efficiency with scarcely any excessive energy with molding cycle time less than 5 seconds. packaging industry. components, telecommunication devices, loss. household appliances, toys, car components and other plastic products.
37 38 [Product]
Standard Series Cold Chamber Die Casting Machine YIZUMI High Performance Die Casting Machines
Energy Saved Significant Breakthrough of Third-generation Energy- savi ng Technology!
Based on the standards of famous foreign die casting machines, DM standard series die casting machine leads SM Series Servo Die Casting Machine the trend in functions and reliability in China. Main technical parameters reach the level of the imported similar products. This series is suitable for production of high performance castings in different fields including automobile, motorcycle, metals and electron.
Heavy Duty Series Cold Chamber Die Casting Machine
The rapid development of China’s automobile industry increases the demands of heavy duty die casting machine. However, due to strict requirements on technology, reliability and performance of this kind of machine, as well as difficulty in design and manufacture, outstanding heavy duty die casting machine manufacturers are in short supply. Yizumi technical R&D team is experienced in development and manufacture of large-scale die casting machine. Adopting the latest western technology of designing and manufacturing, we provide you with high-quality reliable heavy duty die casting machine and professional service. With Germany Siemens control system, Yizumi heavy duty die casting machine is designed and manufactured according to European standards with multi-functions and stable operation.
DIE CASTING MACHINES
Real-time Control Series Cold SM Series Energy-saving Servo HM-M Series Hot Chamber Die HM-H Series Hot Chamber Die Casting Chamber Die Casting Machine Die Casting Machine Casting Machine for Magnesium Alloy Machine for Bathroom Accessory
Real-time control technology is also called servo ● Max .dry shot speed ≥8 m/s, intensification and pressure building ● Widely used for manufacturing high-quality ultra thin-walled ● T he injection system has three-phase control: slow injection, valve control system. Receiving the signal, the time≤15 ms magnesium alloy castings (wall thickness<1mm) and 3C product fast injection and intensification, which is suitable for producing control system immediately controls and adjusts ● Excellent shot performance, injection system consisting of high-accuracy parts such as mobile phone housings and parts of e-book and high-quality castings. the servo valve according to the feedback from the displacement encoder, accurate control of shot position with high tablet computer ● H igh-speed clamping control and accumulator facilitate higher injection process and the signals from the injection Going better with technologies of producing high-precision efficiency. repeatability ● position sensor, so fully real-ti me closed-loop complex magnesium alloy castings ● T ie bars are made of high-strength alloy steel and plated with control can be realized. ● Capable of accommodating super large molds and manufacturing different ● Extremely fast die-open and die-close systems raising efficiency hard chromium, with stronger wear-resistance and longer life. kinds of products by over 10% ● P latens are made of quenched and tempered C45 steel with ● Multiple sets of core pullers that can perform different combinations of ● Electrical control, more user-friendly movable operating platform higher strength and rigidity, which ensures stability of castings. movements, meeting technical requirements of complex-shaped products 39 40 [Product]
YIZUMI High-quality Rubber Injection Machine YL-C Series Rubber Injection Machine
We provide the latest rubber injection molding solution.
F.I.F.O injection system; Top mold upward moving mechanism; Columnless clamping unit.
YL-H Series Liquid Silicon Rubber Clamping Molding Machine YL-VV Series Rubber Injection Machine
Mainly used for precise molding of automotive seals
Main features: Fully closed clamping area, machine vacuuming integrally, less demanding for moulds. Vacuum door is far away from the high temperature area, seals aging slowly, safe and reliable. Large accumulator configured, to realize fast vacuuming. Optional external K.O. unit per process demands. User-friendly top heating platen with flipping design, easy for mold cleaning. Clamping structure with movable single hanging mould platen, Pressure and flow closed loop hydraulic system adopted for precise easier for precise alignment during clamping control of different actions. No barrier between platen bottom and floor, free passing High-end electrical control system adopted. between platens allows access to forklift, easy for mould Execute European CE standard. and product in and out. Mould platen is under high clamping pressure in a closed environment, so that the mould bears pressure evenly. Movable platen can stop at any position stably.
RUBBER INJECTION MACHINES
YL-ATL Series Silicon Rubber YL-VF Series Rubber Injection YL-VL Series Rubber Injection Injection Machine Machine Machine Equipped with patented clamping cylinder on the top and Simple and quick rubber cleaning. Three-cylinder balanced injection unit. ergonomic operation height. Uniform back pressure during plasticizing Free-hanging injection device, realize auto No movement of the product and rod/core. No complicated and metering. alignment between injection piston and barrel, locating and removal device for rod/core. Proportional digital back pressure. less abrasion and rubber leakage. Rubber can be directly put into the feeding device on safe Remote diagnosis and control function. Simple one step quick disassemble of injection platform. High efficiency, low energy consumption piston, sufficient space for rubber cleaning The machine is capable for molding either long hollow core variable displacement pump. in barrel. insulators or long thin rod insulators Execute European CE standard. Bigger clearance between four columns, allow larger heating platen size and more space for various mold ejecting options. Provided the injection pressure is the same, different injection volume settable. “F.I.L.O” injection system.
41 42 About Yizumi Group
Guangdong Yizumi Precision Machinery Co.,Ltd is a hi-tech enterprise focusing on the design, R&D, production, sales and service of molding machines. Established in 2002, covering an area of 80,000 square meters, Yizumi is located in National Hi-tech Industrial Zone in Shunde, Foshan, which is China’s famous industrial city. High precision injection molding machine, high quality die casting machine for aluminum and magnesium alloy and high performance rubber injection machine are the leading products of Yizumi.
With distinct advantages of strong financial base and elites in R&D, manufacturing, service and sales teams, Yizumi has been committing itself to becoming an honorable corporation with healthy development, excellent management and harmonious culture. “We endeavor to facilitate Chinese machine technology keeping pace with the world and provide global clients with better investment return and customer experience” is the aim of Yizumi.
Now Yizumi is a National Hi-tech Corporation with a Provincial Enterprise Technology Center, Provincial Enterprise Engineering Center and National Postdoctoral R&D Center. We are also one of the most competitive heavy tonnage machine manufacturers and comprehensive service providers in China. Since 2009, Yizumi has been developing rapidly. Business revenues from 2010 to 2012 increased with a compound annual growth rate over 30%.
In China, Yizumi is building another two production plants in Wusha, Shunde District and Suzhou (near Shanghai) in addition to the headquarters in Ronggui, Shunde. When they are put into operation, Yizumi will double its annual capacity and become one of the biggest machine manufacturers in China.
Currently Yizumi has a number of overseas offices and service centers, with business spreading over dozens of countries and regions. In March 2011, Yizumi successfully purchased the entire intellectual property of HPM, a U.S. company with a history of over 130 years, which was a milestone in the development of Yizumi’s globalization.
In the next three years, Yizumi is going to set up an overseas plant in one of the following three countries: India, Brazil or Poland. With more overseas plants, Yizumi will provide better products and service for customers worldwide.
GARDEN-LIKE WORKING ENVIRONMENT
43 44 Yizumi Developing Course
2002 2003 2004 2005 2006
Guangdong Yizumi Precision Machinery Yizumi full-electric injection molding Yizumi die casting machine project was initiated. Yizumi obtained Guangdong Grade-Two Measurement High Speed Real Time Control Precision Injection Co., Ltd was established and energy- machine was listed in “Guangdong Important Yizumi was granted the title of “Guangdong System Certification, CE Certificate and ISO9001:2000 Equipment and Its Core Technology was listed in saving plastics injection molding machine Technical Innovation Project 2003” Hi-tech Corporation”. Quality Management System Certification. Guangdong-Hong Kong Essential Area Innovative was launched. Yizumi injection molding machine was granted the title Projects of “Guangdong Famous Product”. Yizumi was headquartered in Shunde National Hi-tech Industrial Zone.
2007 2008 2009 2010 2011
Yizumi high-speed direct clamping Guangdong High-efficiency and Energy- Yizumi was selected Guangdong Top 50 Yizumi’s project—Technical Development and Indus- Yizumi completed shareholding reform. injection molding machine was listed saving Injection molding Equipment Machine Manufacturers. trialization of Magnesium Alloy Injection Molding and Yizumi purchased the entire intellectual property in “National Torch Project 2007” Research Center was established in Yizumi. Yizumi was one of the first Guangdong Die Casting Equipment—was selected Guangdong and patent technology of U.S. HPM Corporation and Yizumi A2 Series high-speed closed-loop National Postdoctoral R&D Center was enterprises to be granted the title of “National Construction of Modern Industry System Top 500 Projects. established North America R&D Center. energy-saving injection molding machine established in Yizumi. Hi-tech Corporation”. Yizumi became one of the first enterprises involved in Yizumi was awarded the 3rd Foshan City “Small & was listed in “Guangdong Important Yizumi was granted the title of “Guangdong Yizumi Provincial Corporate Technical Shunde Rising Dragon Project. Medium Enterprises of the Most Developmental Potential”. New Product Project 2007” Famous Brand”. Center was approved by Guangdong Province. Yizumi was one of the first selected Demonstration Yizumi won the first prize of the Guangdong Provincial Yizumi was responsible for drafting the Yizumi was responsible for drafting three Yizumi set up a subsidiary and launched the Bases of Guangdong Small and Medium Enterprises Standard Innovation and Contribution Awards. “Guangdong Standards of Precision national standards: “General Technical rubber injection machine project. Industrial Innovation. Plastics Injection Molding Machine”. Specifications for Rubber and Plastics Yizumi real time control die casting machine Injection Molding Machine”, “Test Method was launched. for Rubber and Plastics Injection Molding Yizumi cooperated with South China University Machine”, “Cold Chamber Die Casting of Technology to undertake Guangdong Key Machine”. Project of Science and Technology Planning: Development of Efficient Energy-saving Plastics Molding Equipment.
2012 2013 “YIZUMI” was awarded “Chinese Well-known Trademark”. The first made-in China HPM injection molding machine (HST220) Yizumi was selected Chinese Plastics & Machinery was delivered to the U.S. customer. Manufacturing Industry Top 20 Enterprises for Yizumi participated in K 2013 in Germany. Comprehensive Strength in 2011. Yizumi’s YL-AT1800L rubber injection molding machine for composite Yizumi was selected Chinese Injection Molding Machine insulation received the second prize of Science and Technology Industry's Top 10 Enterprises 2011. Awards 2012 presented by the government. Yizumi HPM injection molding machine was showed at Guangdong Provincial Party Secretary Hu Chunhua visited Yizumi. NPE 2012 in the U.S. Yizumi was awarded “China Injection Molding Industry’s Top 10 Yizumi injection molding machine was awarded “Innovative Enterprises 2012”. & Energy-saving Machine” and “Top 10 Favorite National Yizumi Group established a new division: Guangdong Yizumi High Injection Molding Machine Brands” in the selection of Plastics Speed Packaging System Co., Ltd. Technology China's 10th Anniversary Awards 2002-2012. Yizumi was awarded “Deputy Corporate President of Guangdong Smart Manufacturing Industry Alliance”. Yizumi held the first appreciation-and-sharing-themed open house for the media.
45 46 Company Briefing
Name of Company: Guangdong Yizumi Precision Machinery Co., Ltd Chairman of the Board: Chen Jingcai Scope of Business: R&D, production, sales and technical service of plastics injection molding machine, Managing Director: Richard Yan die casting machine and rubber injection machine Deputy Managing Director & Board Secretary: James Zhang Date of Establishment: July 2002 Chief Financial Officer: Tang Aiping Type of Company: a company limited by shares General Manager of Injection Molding Machine Division: Liao Changqing Registered Capital: 90 million RMB Deputy General Manager of Injection Molding Machine Division: Lu Min, Li Donghai Number of Employees: about 1,500 General Manager of Die Casting Machine Division: Gao Chao Deputy General Manager of Die Casting Machine Division: Li Qianhu （Updated: December 2013）
ORGANIZATION CHART
Strategy Committee Shareholders Meeting
Board of Supervisors Nomination Committee Board of Directors Compensation & Evaluation Committee Board Secretary
Audit Committee Managing Director
Deputy Managing Director R D M D D D I I D M T P F D G M G G B n n e i u o e e i e e i e e M l a a a t n j v e o c e e v r a s p p p n c n r a i
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47 48 [Corporate Culture]
What do employees mean to a corporation? Practice and Exploration of “People First”
As a plausible economics assumption goes, “employees are Key WordsⅡ: Investment vs. Cost objective individuals in business process, just like machines and workshops”. Then employees are the cost that should If employees are expected to accomplish jobs of five-star be strictly controlled. However, according to another quality, they should be provided with a five-star working assumption that employees are the source of corporate life, environment so that they have the sense of superiority and and the corporation, like the spring, should keep nourishing safety. Despite the fact that a large amount of money is Care employees, we can conclude that employees, as long-term needed for the company’s rapid development, Yizumi insists investment, are in the interest of a company’s sustainable on providing the employees with high-standard working development. environment. Corporate characteristics including the garden- like plant, high-standard welfare facilities for employees Yizumi, the name of our company, is a Japanese word meaning and Yizumi Meijiao River Sports Park that makes Yizumi spring water. We pursue a generous and tolerant organiza- people proud. tional culture, and a sound and steady business growth to Is a profitable company respectable either? support the development of our employees.
Cartoon Image of Yizumi People Good Human Nature and People First
Transmission of corporate culture depends on silent transforming influence like the tender spring rain moistening “We believe that every employee wishes to do a good job. everything rather than spoon-feeding rigid doctrines. To As long as an appropriate stage or environment is provided, transmit Yizumi’s organizational culture in a more friendly employees will go to all lengths. ” Empowerment way, we create a cute cartoon image “Yi Ge” as the cultural — Bill Hewlett, founder of HP promotion ambassador.
In view of the assumption that human nature is virtuous, we About “Yi Ge” build up a people-oriented corporate culture to create an “Yi Ge” is the substitution of Yizumi and Yizumi people. Hello, I'm Yi Ge. environment that leads employees to goodness. Such an “Yi” is not only the first syllable of the company’s name— e n v i r o n m e n t a l s o m o tivates emp l o y e e s t o t a k e o n Yizumi, but also has the same pronunciation with the number responsibility for their jobs and taps their potential to the full “1” in Chinese, which represents the down-to-earth so that they will develop with the company while pursuing worki n g s t y l e . “ G e ” implies the thought of vigorous excellence. Furthermore, we encourage and try to create innovation and the attitude of generosity and toleration. a managerial atmosphere of empowerment and forgiveness, In addition, “Yi Ge” is the homophone of another Chinese so that the frontline employees are allowed to make policy word “Yi Ge”, which implies the tolerant and open Yizumi and the decision-makers are not too cautious due to being culture. Yizumi Group is the stage for the common development afraid of making mistakes. of all Yizumi people.
Practice and Exploration of “People First” Yizumi Meijiao River Sports Park
Key Words Ⅰ: Respect and Perspective Taking To enrich the recreational activities of employees, Yizumi invests heavily in building a sports park with a football field, table tennis rooms, snooker rooms, and courts for playing basketball, badminton, tennis, etc. True respect comes from perspective taking which means understanding others’ viewpoints, showing concern for their needs and taking actions to meet them. Yizumi pays attention to the feeling of employees and respects their characteristics of undertaking responsibility as masters Respect of enterprise. Moreover, our management affairs embody the role of employees—masters of the company embodies, for example, we respect the employees’ right of knowing the fact; We explore new channels for employee knowing and participating in the management of company; We take employees as the center of company’s cultural activities, while chairman of the board and high-level administrators act as service staff members in a humble attitude.
49 50 [ C h a r i t y ] [ Honors ]
For What the Company Exists?
Japanese economist Koji Sakamoto asserts in his book that a company, regardless of its size, belongs to not only its shareholders or operators, but also their employees, employees’ families, customers, society and people directly relevant to the company. As social assets, a company is really conducting business if its operations are based on the mission and duty as follows: Make employees and their families happy; make employees of contractors and downstream manufacturers happy; make clients happy; vitalize the society and make its members happy; and make the shareholders happy. In line with the ideas above, our vision is to become a long-lasting enterprise with effective operation, efficient management and excellent culture, of which the employees are proud and to which social respect are showed.
Our charity work is at an initial phase, but each step we take in the charity campaigns will benefit more people. We will continue making contribution to our society and fulfilling social responsibility.
Mutual Aid Fund for Employees The First Company in Foshan Establishing Social Worker Office
The Mutual Aid Fund for In May 2012, Yizumi esta- Employees, founded in 2007, blished Yi Ge Social Workers d e r i v e s f u n d i n g that is Office that provides psyc- voluntary monthly donations hological and case counseling from our staff and helps service for employees and employees in need. So far offers more careful, human the Mutual Aid Fund has and effective help. Yizumi is helped over 60 employees introducing professional of Yizumi through tough times. social service.
Founder of Foshan Federation of Public Charities Yizumi Volunteer Team China Well-known Trademark China Injection Molding Industry’s Top 10 Enterprises 2011 In June 2012, Yizumi joined Founded in December 2012, Foshan Federation of Public Yizumi Volunteer Team is Government Award for Outstanding Quality China Plastics Machinery Industry’s 20 Strongest Enterprises 2011 Charities and became one made up of 12 employees of of the founders of the or- Yizumi in different posts. National High-tech Enterprise Yizumi servo injection molding machines meet national first-class ganization. In the same month, They take an active part in energy efficiency standard. Yizumi contributed 150 the voluntary work at local Program of National Torch Plan thousand yuan to the Little community in their spare time, Corporate President of Shunde Chamber of Commerce of Machinery Orange Lamp Project, a promoting Yizumi people’s The Third Prize of China Machinery Science and Technology Award & Equipment Manufacturing Industry program offering psycho- spirit of solidarity and mu- logical counseling and assistance to the parents of children tual help. Guangdong Famous Product CE Certificate with severe illness so that those parents can rebuild their confidence to face difficulties in a positive way. Guangdong Enterprise Technology Center One of the drafters of General Technical Specifications for Rubber and Plastics Injection Molding Machines and Test Methods for Rubber and Postdoctoral Scientific Research Station Plastics Injection Molding Machines
Enterprise of the Most Developmental Potential Guangdong 100 Innovative Enterprises Cultivation Project Media’s Favorite Loving Care Company Award Yizumi people visit and assist poor children in Liannan. Guangdong Well-known Trademark Shunde Standardization AA-rated Enterprise
In February 2013, Yizumi was awarded Guangdong Machine Manufacturer Top 50 Shunde Top-quality Enterprises Development Project’s Key Enterprise the honor of Media’s Favorite Loving Care Company in Foshan 2nd Charity Awards Projects of Guangdong Modern Industry System Construction Top 500 UN Supplier Ceremony that was supported by voluntary involvement of Yizumi Volunteer Team. Vice Corporate President of Guangdong Foundry Industry Association Certificate of Observing Environmental Laws The team also participated in Foshan charity walk later. Honorary Corporate President of Hong Kong Die Casting and Corporate Member of Foshan Quality Management Association Foundry Association Corporate Member of China Plastics Processing Industry Association Pioneering Enterprise in National Foundry Equipment Industry Company with Trustworthy Quality Commitment Corporate Director of China Plastics Machinery Industry Association
Trustworthy Enterprise
51 52 [ Care and Attention from Officials ]
Premier Wen Jiabao Visits Yizumi’s Headquarters Premier Wen Jiabao accompanied by other government officials visited Yizumi’s headquarters in Guangdong on August 24, 2012 and hoped that Yizumi endeavor to take a lead in technological innovation throughout the world.
7
6 8
6-7.Party Secretary of Guangdong Wang Yang visited Yizumi on July 14, 2011.
8.Macau’s Chief Executive Fernando Chui visited Yizumi on October 12, 2012.
1 9.Guangdong Provincial Party Secretary Hu Chunhua visited Yizumi on May 14, 2013.
9 1.Premier Wen and Party Secretary of Guangdong Wang Yang show interest in the die cast parts produced by Yizumi’s equipment.
2.Premier Wen and Party Secretary of Guangdong Wang Yang show interest in the injection molded parts p r o d u c e d b y Yi z u m i ’s equipment. 2 3 3.Premier Wen and Party Secretary of Guangdong Experts of Development Research Center of the State Vice President of CPPCC visited Yizumi and discussed President of China Machinery Federation Association Council visited Yizumi to conduct a research on May the strategy for company’s upgrade, transformation and Vice Director of Equipment Department of MIIT visited Wang Yang show interest 24, 2012. and development on April 10, 2012. Yizumi on May 16, 2011. in the rubber parts produced by Yizumi’s equipment.
4.Premier Wen encourages Yizumi people to work on eveloping new technology so that Yizumi gets ahead of the counterparts.
5.Managing Director Richard Yan shows Premier Wen 4 5 around the workshop of China’s Former Vice Minister of Science and Technology Acting Mayor of Foshan Liu Yuelun visited Yizumi and Standing Vice Mayor of Foshan Zhou Tianming visited Yizumi’s headquarters. Zhang Jing’an visited Yizumi on March 27, 2013. conducted research on brand’s development and Yizumi on June 21, 2011. upgrade on August 17, 2012.
53 54 [ Yizumi’s Brand—HPM ]
Operation of Two Brands—YIZUMI and HPM Providing After-sales Service for Former HPM Customers
With nearly two years of adjustment and improvement after establish- HPM NA now works with Bivouac Engineering & Service Company to provide after-sales service for former HPM customers. Over ment in July 2011, HPM North America Corporation is steadily going on 7,000 HPM machines in use can receive maintenance from HPM NA. the right track. By April 2013, HPM NA has obtained orders worth 5 million dollars in total. Customers of HPM include VW, CADILLAC, CHEVROLET, CHRYSLER, BMW, GOODYEAR, GM, FORD, GE, MERCURY MARINE and ORLICK.
About HPM North America Corporation MERCURY
HPM North America Corporation (HPM NA) was established in July 2011 to continue the products of HPM which was incorporated in 1877 in the U.S. After many years of development, HPM became the leading …… technology innovator with over 200 patents and a well-known equip- ment manufacturer for die casting machines, injection molding machines, and plastic extrusion equipment in the world, and also built a strong reputation in product quality and service. HPM once ranked second among American die casting machine manufacturers. The Sale of Die Casting Machines and Injection Molding Machines On March 29 2011, Guangdong YIZUMI Precision Machinery Co., Ltd. successfully acquired all intellectual properties of HPM including all patented technologies of injection molding machines, aluminum and HPM is still popular with customers since HPM North magnesium die casting machines, sheet extrusion lines and hydraulic America Corporation was established. In November presses, trademarks, global supply system, customer resources, 2011, four months after establishment, HPM NA acquired advanced manufacturing technologies and some precision production an order of four 2000T real time die casting machines equipment. from Canada's Orlick. Now the machines have been delivered to customers and put into service. Incorporation and Operation of HPM NA
HPM NA was duly incorporated on July 15, 2011 in Columbus, capital of Ohio, U.S. The company hired Mr. William Flickinger, who worked 33 years at former HPM as a president, to continue his job in HPM NA. Later many senior technical specialists that served former HPM for years also joined the new HPM. Supported by the technological strengths of Bivouac Engineering & Service Company and based on Acceptance and Delivery of HPM 2000T Die Casting Machine original customer resources, HPM NA soon acquired trust and support of customers. So far, HPM NA has received inquiries from many old HPM customers such as RTP, GE, ALBANY CHICAGO and ORLICK, The first HPM 2000T cold chamber die casting machine with some business talks in progress and some orders confirmed. was stuffed in containers at Yizumi and shipped to Canada on September 21, 2012. Mainly based on HPM technology and strong manufacturing capability of Yizumi, the machine utilized the HPM C frame design and a new generation of optimized shot control technology. Conforming to North American Machine Safety Standards, the die casting machine was inspected by HPM NA and the Canadian customer Participation in International Trade Shows for times before final acceptance. Not only was the manufacturing strength of Yizumi, but also techno- logical service of HPM NA recognized by the customers HPM NA took part in NPE 2012 interna- during the whole process. tional plastics showcase held in Florida from April 1 to 5, which marked the official start of injection molding machine business of HPM NA. As the corporate member of North American Die Casting Association (NADCA), HPM NA in October participated Mission and Vision in Die Casting Congress & Exposition 2012 which was North America’s largest event exclusive to die casting industry The mission of HPM NA is to use the HPM technology developed over 135 years combined with modern control technology to and held by NADCA in Indianapolis. In research, develop and manufacture the best-performance and competitive priced machines to satisfy customers’ needs. The vision this three-day show, HPMA NA exhibited of HPM NA is to become the No. 1 choice of machine manufacturer for customers in the world in about 6 years. the latest die casting machine and received a large number of customers.
55 56 Sales and Service Network
Company Address Sales and Service Network (Die Casting Machine) Guangdong Yizumi Precision Machinery Co., Ltd Address: No.22, Keyuan 3 Road, Hi-tech Zone, Ronggui, Shunde, Foshan City, Guangdong Province, China, 528306 Dongguan Room 502, Block 2 Longdu Garden, Zhangmutou, Dongguan City
Hong Kong Subsidiary Linyi Room 701, Zone B, Block 4, Cao Wang Zhuang Community, Nanshan District, Linyi, Shandong Province Address: Flat D2-B, 9/F, Hoi Bun Ind Bldg, 6 Wing Yip St, Kwun Tong, Kowloon, Hong Kong Shanghai 31 #406, Wanshousanqu, Qingpu District, Shanghai
Fuzhou Block 101, Block 3 Qian Jing Jia Yuan, Qian Heng Road, Jin'an District, Fuzhou, Fujian Province
Sales and Service Network (Plastics & Rubber Injection Molding Machine) Fujian Room 101, Block 3 Dongjingjiayan, Qian Bystreet, Jinan District, Fuzhou City, Fujian Province
Wuxi Room 501, 128 Saiweila Holiday Garden, Dongting, Wuxi City Guangzhou 2 Yongbian Street, Li Village, Dashi Subdistrict, Panyu District, Guangzhou City Kunshan Room 403, Block 2, Shangdongguoji, Kunshan City, Jiangsu Province Shenzhen Floor 2, Block 8, Jingbei Village Industrial Zone, Shiyan Town, Shenzhen City Dongguan Floor 2, 573 Huangjiang Road, Huangjiang Town, Dongguan City Changzhou Room 201, Unit Ding, Block 29, Nan Village, Beihuan, Changzhou City
Zhongshan B17 Baishijingfeng Hardware Mould Commerical Street, Sanxiang Town, Zhongshan City Kunshan Room 402, Block 6 Dongfanghuating, East Qianjin Road, Kunshan City, Jiangsu Province
Shunde No.12, Shunchang Road, Daliang, Shunde, Foshan, Tianjin 33-1-102, Wanyuanxingcheng ZoneB, Shuangjie Town, Beichen District, Tianjin City Floor 2, Crossing of Hongxing Road, 321 National Highway, Shishan Town, Nanhai District, Foshan City Naihai Jinan No.20-4-301, Kuangshan Residential Area, Huaiyin District, Jinan City Shanghai Room 401, Jinbangxingshu Garden, Lane 3131, Humin Road, Minxing District, Shanghai Henan Room 102, Block 310, Hualinxincun, Shanhe District, Luoyang City Suzhou 168 Hean Road, Puzhuang Development Zone, Linhu Town, Wuzhong District, Suzhou City Anhui Room 502, Block 8 Yao Hai Nan Cun, Yaohai District, Hefei City Changzhou 104-106 East Hehai Road, Xinbei District, Changzhou City Ningbo Room 502, Unit 1, Block 2, Gaowangxinyuan, Dagan Town, Beilun District, Ningbo City, Zhejiang Province Kunshan Room 201, Unit 1, Block 9, Limingqingjing, East Qianjin Road, Kunshan City, Jiangsu Province Cixi Room 217, Block 9, Wanziyuan, No.81, Beierhuanle Road, Zhouxiang Town, Cixi City, Ningbo,Zhejiang Province Wenzhou 49-51 Chunxi Building, Shangpanxi 2 Street, Taixia Town, Ruian City, Zhejiang Province Xiaoshan Room 302, Block 4, Liangzhong Dormitory, 739 South Tonghui Road, Xiaoshan, Hangzhou Yuyao 658 North Xinjian Road, Yuyao City, Zhejiang Pronvince Taizhou Room 602, Block 72, Bangjiangxincun, Huangyan District, Taizhou City, Zhejiang Province Taizhou Floor 3, Jiaotong Building, 258 East Huancheng Road, Huanyan, Taizhou City, Zhejiang Province Yongkang 281 East Wangchun Road, Yongkang, Zhejiang Province Yongkang 281 East Wangchun Road, Yongkang City, Zhejiang Province Wuhan Room 501, Block 17, Xianheyuan, Nanhu, Wuchang District, Hubei Province Tianjin Room 301, Unit 2, Block 9, Xincun Community, Shuang Street, Beichen District, Tianjin City Chongqing 1-10-4 Jiulongcheng, 104 Chaoyang Road, Jiulongpo District, Chongqing City Qingdao 197-33 Middle Chongqing Road, Licang District, Qingdao City Beibei 10-1, 27 Jiangling Pedestrian Street, Beibei District, Chongqing Shenyang Room 3204, Block 301 SR International New Metro, 11 Shenying Road, Huannan new District, Shenyang City (P.C.:110180) Wenzhou Tianhao Apartment, Wutian Avenue, Ouhai District, Wenzhou City Jinan 1-1-1201 Hong Kong International, Wu Ying Shan Road Central, Jinan City Chengdu Room 2, Floor 2, Block 49 Jianghua Community, 128 Jianghua Road, Shiling Town, Long Quan Yi District, Zhengzhou 100m South, Overpass of Beihuan Road and Nanyang Road, Zhengzhou City Chengdu, Sichuan
Wuhan 18 Block 23, West Area, Haitian Auto Spare Part Center, Wuhan Economic & Technological Development Zone, Hubei Province Henan Room 101, Block 8 Heng Shan Ya Ju, Jianxi Road, Luoyang, Henan Province
Hefei Room 103, Unit 1, Block 5 Yikang Building, Xiangzhangya Community, Dongzhi Road, Hefei City, Anhui Province Tongzhou Room 402, Taishan Residential Area, Yin He Road West, Jinsha, Tongzhou
Chongqing 1-10-4 Jiulongcheng, 104 Chaoyang Road, Shiqiaopu, Jiulongpo District, Chongqing City Jilin Room 205, Block 28 Nan Diao Qing Cheng, Lvyuan District, Changchun, Jilin Province Chengdu Room 302, Unit 2, Block 1, 142 Shaoling Bystreet, Chengdu Nanhai 18B-308 Le Xin Hao Ting, Lean, Nanhai, Foshan, Guangdong Province Xiamen Room 603, Block 5, 517 Xinglong Road, Xiamen City Nanhai Room 902, Block 1, Zone2, Donghaiguoji, No.38, Foshan Avenue North, Chancheng District, Foshan, Quanzhou 169 South Xinhua Road, Licheng District, Quanzhou City, Fujian Province Guangdong Province
Jiangmen Shop 113, No.247, Wuyi Road, Cuhuwan, Huihai District, Jiangmen City Taizhou Room 602, Unit 1, Block 32, Daohewan Residential Area, Hailing District, Taizhou City Nantong Room 302, Block 1, Wushanhuayuan, Huayuan Road, Chongchuan District, Nantong City
Wujiang No. 388, Nanxiang Road, Wujiang Economic Development Zone, Wujiang, Jiangsu Province Fuzhou Haixiaxi’an International Logistics & Trade Park (Stage II），No.18, Duyuan Road, Luozhou Town, Cangshan District, Fuzhou City
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