Energy Solutions

Boiler & Heater Sustainable Solutions in Energy & Environment Thermax is an engineering company that helps business enterprises perform competitively and sustainably in global markets. In over 86 countries, clients make use of Thermax’s products and solutions for energy efficient and eco-friendly operations: heating equipment and power plants that use a wide variety of fuels including solar energy; absorption chillers that use heat in place of electricity; waste heat recovery units; water & waste water management, air pollution control systems; performance improving chemicals.

The company provides its customers value added services – audits of energy and water, system modifications for optimal use of resources, annual maintenance contracts, energy rentals and O&M of power and water installations.

Thermax operations are supported by innovative R&D and partnerships with global technology majors. It has an international sales & service network spread over 27 countries and state-of-the art facilities (in India, Denmark and China) that manufacture to international standards.

Thermax Babcock & Wilcox Energy Solutions (TBWES) TBWES (wholly owned subsidiary of Thermax Its services arm offers renovation and Limited) provides equipment and solutions for modernization solutions for old boilers and generating steam for process and power heaters. through combustion of various solid, liquid The major industry segments served in india and gaseous fuels, as well as through heat and across the world are steel, refinery, recovery from turbine/engine exhaust and petrochemical, power, cement, sugar, distillery, (waste) heat recovery from industrial fertilizer, paper, chemical, non ferrous metal processes. TBWES also offers heaters for and textile. various applications in the chemical, petrochemical and refinery segments.

Thermax has always kept its primary focus on customer satisfaction through constant upgradation of technologies and an in-depth understanding of market needs. Thermax Today

Global operation with 33 International offices, 12 Sales ƒ ISO 9001: 2015 accredited & Service offices & 11 manufacturing facilities - 7 in India ƒ ISO 14001: 2015 certified plant and 4 overseas ƒ OHSAS 18001: 2007 certified plants Our presence spans 80+ countries across Asia Pacific, ƒ Manufacturing facility spread over 100 acres at Shirwal & Africa and the Middle East, CIS countries, Europe, USA over 27 acres at Chinchwad near Pune in Western India and South America ƒƒ Manufacturing facility spread over 100 acres at Savli R&D Centre with focus on Combustion & Heat Transfer, near Vadodara Western India Biotechnology, Material Science and Solar Thermal ƒƒ Assembly facility near Mundra Port region on Thermax’s energy efficient and eco-friendly portfolio Western Coast of India of technologies includes: ƒƒ Manufactures to international standards–ASME, EN, TRCU, BS, DIN, UDT, IBR, PED etc.

Boilers Heaters Absorption Cooling Air Pollution Control Equipment

Chemicals Solar Power Generation Water & Waste Solutions

Our Installations in 50+ countries

Canada Norway U.K. Timashevsk, Russia Ireland Germany Kazakhstan Netherlands U.S.A Turkey Italy Iran Uzbekistan China Turkmenistan Greece Syria Kuwait Mexico Bahrain Pakistan Cuba Egypt Jordan Bangladesh Dominican Republic Qatar Abu Dhabi UAE Vietnam Nigeria Saudi Arabia Oman India Trinidad and Tobago Thailand Cambodia Guatemala Cameroon Yemen Venezuela Kenya Philippines Gabon Sri Lanka Ivory Coast Malaysia Tanzania Colombia Indonesia Angola Zambia Brazil Mauritius Africa Australia Argentina New Zealand THERMAX VISION To be a globally respected high performance organisation offering sustainable solutions in energy and environment. PROPRIETARY PRODUCT SECTION

SOLID FUELS, AGRO-WASTES, BIOMASS 06 ƒ Bagasse & Biomass Fired Boiler

OIL AND GAS ƒ Single-Drum High Capacity Radiant Boiler 07 ƒ Thermax D-Type Boiler (Thermstar)

LEAN GAS FIRED BOILER 08 ƒ Blast Furnace Gas / Lean Gas Fired Boilers ƒ Waste Gas Fired Boiler (CO/H2)

WASTE HEAT RECOVERY BOILER ƒ Exhaust Gas Boiler (EGB) ƒ WHRB in Non-Ferrous Industry 11 ƒ Waste Heat Recovery Units(WHRU) ƒ WHRB in Coke Oven/Coke Dry Quenching ƒ WHRB in Sponge Iron Plant ƒ WHRB for Coal Gasification

WASTE HEAT RECOVERY BOILER ƒ WHRB for Coke Calcination ƒƒ WHRB in Chemical Plant 17 ƒ WHRB in Refinery & Petrochemical ƒƒ WHRB in Sulphur Recovery Plant ƒƒ WHRB in Cement Plant ƒƒ WHRB in Hydrogen Plant

WASTE TO ENERGY ƒ Spent Wash Fired Boiler 23 ƒ Waste to Energy Boilers

FIRED HEATER ƒ Fired Heater in Chemical & Petrochemical Plant 25 ƒ Fired Heater in an Oil Refining or Refinery Plant LICENSED PRODUCT SECTION

SOLID FUELS, AGRO-WASTES, BIOMASS ƒ Atmospheric Fluidized Bed Combustion (AFBC) 27 ƒ Circulating Fluidized Bed Combustion (CFBC)

OIL AND GAS ƒ Bi-Drum Packaged/Site Erected Boiler (FM/HCFM/PFM) 29 ƒ Heat Recovery Steam Generator (HRSG)

UTILITY BOILER TECHNOLOGY - SOLID, OIL AND GAS ƒ Subcritical Radiant Boilers 31 ƒ Supercritical Boilers SERVICES & SPECIAL SOLUTIONS

SERVICES ƒƒ Services Business 33 ƒ Modularization - The Next Big Opportunity Proprietary Product Section SOLID FUELS, AGRO-WASTES, BIOMASS

Bagasse & Biomass Fired Boiler Product Features Operating Range ƒ Continues ash discharge ƒƒ Capacity : Upto 300 TPH ƒ Grate driven by hydraulic / planetary gear with VFD ƒƒ Pressure : Upto 150 kg/cm2(g) ƒ Catenary Design ƒƒ Temperature : Upto 550ºC ƒ Fine control on grate speed variation ƒƒ Fuels : Biomass, bagasse, wood chips, coconut shell, saw dust, rice husk, ƒ Overlapping grate design prevents air leakages corn cob, cane leaves, king grass, ƒ Overfire air system provides turbulence and napier grass, paper sludge, coal, thorough mixing of volatile gases, thus assuring roasted chaffs, DOB, palm waste, red complete combustion gram stems, ground nut shell, rice ƒ Online maintenance of grate straws, tapioca stem, mustard husk, cotton stalk, julia flora, coco husk, ƒ Three / two stage superheater with inter stage feed maize stalk, EFB, palm kernel shell, water spray attemperator palm fibre etc ƒ Tall furnace for complete combustion ƒ Pinhole or Pusher Grate offered for specific applications Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Sugar ŠŠ Mitr Phol Bio-Power, Thailand ŠŠ Korach Industry Company Ltd., Thailand ŠŠ Kamuna Sugar Ltd.UP, India ŠŠ Victorias Milling Company Inc., Philippines ŠŠ Zuker SA DE CV, Mexico ŠŠ Ambalika Sugar Pvt Ltd., India ŠŠ India Cane Sugar Ltd, India ŠŠ Bannari Amman Sugars Ltd. , India ŠŠ Dhampur Sugars Ltd.India ŠŠ Sri Chamundeshwari Sugars, India ŠŠ Ambalika Sugar Pvt Ltd. India ŠŠ URC Sonedco Sugar Corporation, Philippines ŠŠ Thip Kamphaengphet Bio Energy Co. Ltd. ŠŠ San Pedro Bio-energy, Dominican Republic ŠŠ PT Rejoso Manis Indo, Indonesia

Green 1 unit of 140 TPH, 82 kg/cm2(g), 520°C bagasse, coal, king Energy Product grass fired travelling grate boiler

06 Proprietary Product Section OIL AND GAS

Single-Drum High Capacity Boiler Product Features Operating Range ƒƒ Fully drainable, horizontal and convective ƒƒ Capacity : Upto 500 TPH superheater for longer life and high reliability ƒƒ Pressure : Upto 160 kg/cm2(g) ƒ Front wall firing for a variety of liquid and gaseous ƒƒ Temperature : Upto 560ºC fuels (independently or in combination) ƒƒ Fuels : Liquid fuels such as natural gas, purge ƒƒ Steam drum outside the flue gas p th permits quick gas, coke oven gas, #2 oil, #6 oil, heavy startup and load fuel oil, residue oil, HSD, naphtha, ƒƒ Large furnace size and volume ramp up hydrogen gas, biogas, waste gas ƒ Leak proof membrane wall design ƒƒ Steam cooled superheater supports for increased reliability ƒƒ Low refractory and thus reduced maintenance

Manufactured as per Technology developed by Thermax

Major Clients Fertiliser ŠŠ L&T for Tata Fertilizer ŠŠ Oswal Chemicals & Fertilizers Ltd. (KRIBHCO) ŠŠ Madras Fertilizers Ltd. ŠŠ Chambal Chemicals & Fertilizers Ltd. ŠŠ Hindustan Fertilizer Corporation Ltd., Dibrugarh ŠŠ Egypt Fertilizer Co. Egypt ŠŠ Southern Petrochemicals Ind. Corp. ŠŠ Matix Fertilizers & Chemicals Ltd. ŠŠ Gujarat Narmada Valley Fertilizer Co. Refinery & Petrochemical ŠŠ Arabian Petrochemical Co. ŠŠ Reliance Petroleum Ltd. ŠŠ Gas Authority of India Ltd.

1 unit of 175 TPH, 115 kg/cm2(g), 510°C natural gas, diesel fired boiler

07 Proprietary Product Section OIL AND GAS

Thermax D-Type Boiler (Thermstar)

Product Features Operating Range ƒ Leak proof and Fully packaged Boilers with Modular construction ƒ Capacity : Upto 500 TPH ƒ High Quality fully automated membrane panel construction ƒ Pressure : Upto 110 kg/cm2(g) ƒ Demister Pads to ensure high steam purity ƒ Temperature : Upto 538ºC ƒ Higher turndown ratio offered for better operational flexibility ƒ Convenient Burner Cleaning with steam purging if applicable ƒ Higher thermal efficiency by incorporating bare / fin tubes ƒ Conservative heat release rates for reliable operation and longer life ƒ Convective type superheaters with complete draining provision ƒ Accepts wide range of Oil and Gas fuels ƒ Available in field erected/modular/plug & play variants depending on site transportable limits

Manufactured as per Technology developed by Thermax

Major Clients Š Dangote Oil Refining Company, Nigeria Š National Mineral Development Corporation (NMDC), India Š JSW Steel, India

4 units of 400 TPH, 107 kg/cm2(g), 520°C Natural Gas fired D-type boiler

08 Proprietary Product Section LEAN GAS FIRED BOILER

Blast Furnace Gas / Lean Gas Fired Boilers Product Features ƒ Reliable design for combustion of low calorific value Operating Range ƒ Auto switch over to oil firing in case of interruption in ƒƒ Capacity : Upto 500 TPH BFG supply ƒƒ Pressure : Upto 100 kg/cm2(g) ƒƒ Safe operation of boiler under varying load conditions ƒƒ Temperature : Upto 560ºC ƒƒ Low volumetric heat release rate with larger boiler furnace ƒƒ Fuels : Blast furnace gas, coke oven gas, Corex gas, LD gas & other lean gases ƒƒ Scroll burner for high mixing energy of air and BFG for efficient combustion ƒƒ Safety interlocks to ensure proper burning of BFG without support fuel ƒ Burners licensed by Babcock & Wilcox

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Steel ŠŠ Tata Iron & Steel Co. Ltd. ŠŠ Jindal Vijaynagar Steels Ltd.,Bellary ŠŠ Kalyani Steels Ltd., Hospet ŠŠ Nagpur Alloys and Castings Ltd., Raipur ŠŠ Kirloskar Ferrous Industries Ltd., Hospet ŠŠ Ltd., Rourkela ŠŠ National Mineral Dev. Corp. Ltd. ŠŠ Bhushan Power & Steel Ltd. ŠŠ Rashtriya Ispat Nigam Ltd.

Green 3 units of 220 TPH, 109 kg/cm2(g), 540°C syngas, natural Energy Product gas fired BFG, COG, LDG, LDO fired blast furnace gas boilers

09 Proprietary Product Section WASTE HEAT RECOVERY BOILER

Waste Gas Fired Boiler (CO/H2) Waste gas fired boilers are designed to burn waste gas / tail gases to generate steam for process or power. Typical systems include:

ƒƒ Carbon Black Plants (CO Gas) ƒƒ Ferro Alloy Plants (CO Gas) ƒƒ Caustic Soda Plants (H2 Gas)

Salient Features ƒƒ Natural circulation design ƒ ƒ Fire tube or water tube boilers Operating Range ƒƒ Special refractory lined combustor for burning lean gas ƒƒ Capacity : Upto 250 TPH ƒƒ Adequately sized combustor for proper residence ƒƒ Pressure : Upto 100 kg/cm2(g) time to ensure complete burning of gas ƒƒ Temperature : Upto 540ºC ƒƒ Membrane wall water tube construction to minimize refractory and increase radiant heat transfer Manufactured as per Technology developed by Thermax ƒƒ Control systems to ensure complete combustion of lean gas

Major Clients Chemical ŠŠ Hi-Tech Carbon Ltd. ŠŠ Philips Carbon Black Ltd. ŠŠ Continental Carbon ŠŠ Cabot Corporation ŠŠ Thai Carbon Black ŠŠ Birla Carbon ŠŠ BA Energy, Canada ŠŠ Himadri Chemicals & Industries Ltd. ŠŠ Goodluck Carbon Pvt. Ltd. Refinery & Petrochemical Š Abu Dhabi Oil Refining Company (Takreer) Š Saudi Elastomers Project

Green Energy 1 unit of 100 TPH, 46 kg/cm2(g), 375°C CO fired waste gas boiler Product

10 Proprietary Product Section WASTE HEAT RECOVERY BOILER

Exhaust Gas Boiler (EGB) Salient Features Applications An exhaust gas boiler recovers heat from the flue gases ƒƒ Auxiliary oil heating, tank farm heating, line tracing of genset to produce steam, hot water or thermic fluid ƒƒ Process heating for various heating / cooling applications. ƒƒ Combined cycle Key features of our offering: ƒƒ Steam / hot water for industrial chilling ƒ Enhance system efficiency in genset based power ƒƒ Power generation plants upto 10% ƒ Available in configurations of water tube and smoke tube type Operating Range ƒƒ Expertise to integrate with all makes of engines ƒƒ EGB installed on 0.5 MW to 50 MW genset installations Manufactured as per Technology developed by Thermax ƒ 2 stroke and 4 stroke engines ƒ Light oil, heavy oil and gas fired engines

Major Clients Steel ŠŠ Abul Khair Steel & Power - 9.6 mw ŠŠ Ispat Metallics Ltd. ŠŠ Jindal Alloy & Steel Company Ltd. ŠŠ Bhushan Steel Ltd. Textile ŠŠ Alok Industries Ltd. ŠŠ Garden Silk Mills Ltd. ŠŠ Jindal Polyester Ltd. ŠŠ Indian Rayon Corp. Ltd. ŠŠ National Rayon Corporation Ltd. ŠŠ Rajasthan Spinning & Weaving Mills Ltd. ŠŠ Rajshree Polyfils td. ŠŠ Recron Synthetics Ltd. ŠŠ Indorama Synthetics Ltd. ŠŠ SRF Ltd.

Green Energy 21 units of 7.5 TPH, 18 kg/cm2(g), 310°C Product

11 Proprietary Product Section WASTE HEAT RECOVERY BOILER

Waste Heat Recovery Units (WHRU)

WHRUs are engineered to recover waste heat from the This offers special features such as: exhaust of gas turbines or reciprocating engines, ƒ Compact space saving design heating media could be water glycol mixture or thermal oil or water depending on the application. These units ƒ Integral bypass facility are installed on ƒ Online isolation of WHRU ƒƒ Offshore platforms. ƒƒ LNG tanker ƒ Single stack option ƒƒ Floating Production ƒƒ Onshore terminals and ƒ Removable tube bundle Storage and Offloading gas processing plants. ƒ Optimum gas side pressure loss Vessels (FPSO’s). ƒ Supplementary fired units - with FAF There are over 100 installations for the upstream oil & - without FAF gas segment. These units are working in very diverse locations such as Sakhalin island, Asian offshore waters, North Sea, Africa offshore & the Americas.

Manufactured as per Technology developed by Thermax

Major Clients FPSO ŠŠ Bumi Armada, Malaysia A/c ENI, Italy- Block 15/6 FPSO, Angola ŠŠ Nigerian National Petroleum Corporation (NNPC)- Chevron, Agbami FPSO, Nigeria ŠŠ Petrobras America Inc., P43, P48, P51 & P52, Brazil ŠŠ MODEC Inc., Singapore A/c Petrobras America Inc, MV 27 Caroica, Brazil ŠŠ BP Exploration , BP / KBR Block ŠŠ Maersk-- Husky Oil Co. ŠŠ Shell Bonga ŠŠ BW Offshore, Norway A/c Petrobras America Inc, Chinook & Cascade, Brazil offshore Offshore ŠŠ Unocal Thailand Ltd. Pailin Offshore Thailand ŠŠ PTT Thailand, Offshore,Bongot, Thailand ŠŠ Essar Offshore A/c ONGC, Neelam Heera Platform, India ŠŠ B.P Exploration, Offshore UK North Sea ŠŠ Samsung A/c CTOC Cakerawala Project Offshore Thailand/Malaysia ŠŠ NPCC Technip A/c ADMA OPCO- Umm Al Lulu Offshore Abu Dhabi Onshore ŠŠ , UK A/c Burullus Gas Co. Egypt ŠŠ Petrofac A/c Hayan Petroleum Company, Green Jihar Onshore Syria Energy 5 units of 36.19 mw waste heat recovery unit Product ŠŠ Hyundai A/c Abu Dhabi Marine Operating Company (ADMA-OPCO) Satah Al Razboot (SARB), UAE

12 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Sponge Iron Plant Thermax is pioneer in supplying waste heat reocovery Salient Features boilers for sponge iron plants and has around 471 installations. The boilers are designed to handle large ƒƒ Natural circulation water tube design amounts of dust from the flue gas generated in the ƒƒ Gas tight side wall of water wall construction rotary kilns. The steam generated from these boilers is typically used for power generation. Operating Range ƒƒ Pioneer in waste heat recovery in sponge iron plant WHRB on 100 TPD, 200 TPD, 350 TPD, 500 TPD, 650 TPD ƒƒ More than 150 installations ƒƒ Pressure : From 44 kg/cm2(g) up ƒ Design considers high dust in gases to 115 kg/cm2(g) ƒƒ Horizontal design on 100 TPD DRI kiln for greater ƒƒ Temperature : Upto 540°C operational comfort ƒƒ Vertical design for 100 TPD, 200 TPD 350 TPD, 500 TPD and 650 TPD

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Steel Š Jindal Steel & Power Ltd. Š Bhushan Power & Steel Ltd. Š Bhushan Steel & Strips Ltd. Š Tata Sponge Iron Ltd. Š Rashmi Metallics Š Ispat Godavari Ltd. Š Shree Metallics Ltd. Š Singhal Enterprises Š Janaki Corporation Ltd. Š Tata Metalliks Š Super Smelters Š Gallant Ispat Š Rungta Mines Ltd. Š BMM Ispat Š Shakambhari Ispat & Power Ltd.

Green Energy 5 units x 32 TPH at 35 kg/cm2(g), 380°C WHRB in Sponge Iron Plant Product

13 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Non-Ferrous Industry ƒƒ Waste heat boiler on zinc pyrite roasters Salient Features ƒƒ Waste heat boiler on copper smelters ƒ Forced circulation water tube design ƒƒ Waste heat boiler on the copper convertors ƒ Gas tight side wall of water wall design In non-ferrous industry it is common practice to have a ƒ Wide pitched in-line geometry to prevent choking boiler operating at high pressure but without superheat. ƒ This facilitates the operation of the boiler well above the On-line hammering system dew point of the gases. ƒ Baffles to prevent channeling of gases ƒ Provision of cavity followed by variable pitch Manufactured as per Technology developed by Thermax convection coils Operating Range ƒƒ Capacity : 10 TPH to 100 TPH ƒƒ Pressure : 45 -60 kg/cm2(g) ƒƒ Temperature : Upto 400°C

Major Clients Non Ferrous ŠŠ Birla Copper ŠŠ Cominco Binani Zinc Ltd. ŠŠ Ltd. ŠŠ Pyrites Phosphates & Chemicals Ltd.

Green WHRB for 300 TPD Copper Convertor Unit to produce 21 TPH of steam Energy Product at 45 kg/cm2(g) at saturation temperature

14 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Coke Oven / Coke Dry Quenching Plant

ƒ Pioneer in waste heat recovery in coke oven plant Operating Range ƒ Water wall panel construction in 1st / 2nd pass ƒƒ Capacity : Upto 150 TPH ƒ Site / port assembly with modularized construction ƒƒ Pressure : Upto 120 kg/cm2(g) ƒ Horizontal / vertical design ƒƒ Temperature : Upto 540°C ƒ Optional blast furnace firing capability ƒ Natural / forced circulation design for coke dry quenching plant

Application ƒƒ Non recovery coke oven plant ƒƒ Recovery type coke dry quenching plant

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Steel Š Hooghly Met coke & Iron Ltd. () Š Jindal Steel & Power Ltd. Š Bhushan Power & Steel Ltd. Š Konark Met coke Ltd. (Neelanchal Ispat Ltd.) ŠŠ Electrosteel Casting Ltd. ŠŠ Global Coke Ltd. ŠŠ Lanco Industries Ltd. ŠŠ Ltd. ŠŠ Steel Authority of India Ltd. ŠŠ National Mineral Dev. Corp. Ltd. ŠŠ Sesa Goa Ltd. ŠŠ Global Coke Ltd. ŠŠ Electosteel Casting Refinery & Petrochem ŠŠ Petroleum Development Oman (PDO)

12 units of 24.5 TPH, 2 Green 3 units of 25TPH, 66 kg/cm (g), Energy 96 kg/cm2(g), 540°C WHRB in Product 500°C WHRB in coke dry quenching coke oven plant plant

15 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB for Coal Gasification Thermax is a leading manufacturer in the field of waste Operating Range heat recovery boilers for coal gasification. The steam generated from these boilers is typically used either for ƒƒ Capacity : Upto 200 TPH power generation or process. ƒƒ Pressure : Upto 130 Kg/cm2(g) ƒƒ Temperature : Saturated to 540°C Product Features ƒ Pioneer in waste heat recovery in coal gasification plant ƒƒ Hammering arrangement for effective cleaning of heat transfer surface ƒƒ Water wall panel construction ƒƒ Site / port assembly with modularized constructions ƒƒ Horizontal design ƒƒ Natural circulation design

Manufactured as per Technology developed by Thermax

Major Clients ŠŠ Jindal Steel & Power Ltd, Barbil

Green Energy 2 units of 15 TPH, 60 kg /cm2(g) 500˚C WHRB in coal gasification Product

16 Product Energy Green Inlet Flue Gas Manufactured asperTechnologydevelopedbyThermax ta gnrtd rm hs bies s yial used typically is either forpowergenerationorprocess. boilers these The from plants. generated calcination steam coke for boilers recovery heat waste of field the in manufacturer leading a is Thermax ƒ ƒ ƒ ƒ ƒ 2 unitsof94.12 TPH, 42.1kg/cm Product Features WHRB for Coke Calcination ƒ ƒ ƒ ƒ ƒ Water in1 wall panelconstruction Horizontal / vertical design Horizontal /vertical Soot blowingSoot arrangement for proper operation Site / port assemblywithmodularized constructions Site /port plant Pioneer inwaste heat recovery incoke calcination

PART-2 NBEDPORTIONON OFTUBES ANTI-CHANNELING BAFFLES CERAMIC LINING ON s ROWONLY.1st 101-MH2 TE051C TE051B TE051A 2 N 5 N 5 1 N

℄ of P ump 2623-K-107 2623-K -117 2623-K -101 2623- K-105 2623-K-103 2623- K-113 2623- K-115 ℄ of B ase fra m e 2623-K -119 0 1 N 9 N 2 101-MH13 2 N 101-MH12 101-M H11 101-MH10 101-MH9 101-MH8 101-M H4 101-MH3 15 N 5 N 101-MH6 (g), 381°C WHRB incoke calcination

℄ of P ump

℄ of B ase fra m e 0 1 N 9 N 2623- K-106 2623-K -102 053 TE 051 PT st /2 2623-K -118 2623-K-120 2623- K-116 2623- K-114 2623- K-108 2623-K -104 101-MH7 1 MH 01- 5 1 nd pass Outlet Flue Gas ƒ ƒ ƒ Operating Range ƒ ƒ ƒ Pressure Capacity Temperature

WASTE HEATRECOVERYBOILER Proprietary ProductSection

: : :

Upto 130 Kg/cm Upto 200 TPH Saturated to 540°C Š Major Clients Major Š UAE One oftheesteemed installation in 2 (g) 1 7 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Refinery & Petrochemical Plant Fluid Catalytic Cracking Unit (FCCU) Salient Features ƒƒ Waste heat recovery boiler downstream of FCCU ƒƒ Designed to take care of carry-over catalytic dust ƒƒ One of the world’s largest WHRB designed and ƒƒ Complete membrane panel construction to take care supplied to Dangote Oil Refinery Company of sulphur dew point ƒ Experience in handling very large volume of flue ƒƒ Soot blowers at suitable locations to take care of dust gases e.g. normal operating conditions of 515,000 laden gases Nm3/hr at 731°C containing catalytic dust ƒƒ Natural circulation design ƒƒ Two different technologies are available ƒƒ Fully drainable design of superheater hh Directly downstream of FCCU ƒƒ Co-current and drainable economizer hh ‘CO’ gas boiler downstream of FCCU Operating Range ƒƒ Capacity : Upto 400 TPH Manufactured as per Technology developed by Thermax ƒƒ Pressure : Upto 100 kg/cm2(g) ƒƒ Temperature : Upto 540°C

Major Clients Refinery & Petrochemical Plant Š Ltd. Š Ltd. Š Corporation Ltd. Š Mangalore Refinery & Petrochemicals Ltd. Š HPCL - Mittal Energy Ltd. (HMEL) Š Algiers Refinery, Algeria Š Saudi Aramco Mobil Refinery Limited (SAMREF), Saudi Arabia Š Corporation Ltd. Š Dangote Oil Refining Company, Nigeria

Green Energy 1 unit of 103 TPH, 43 kg/cm2(g), 400˚C WHRB in Refinery & Petrochemical Plant Product

18 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Cement Plant Cement manufacturing is a highly energy-intensive Salient Features process. Given the fragile and dynamic nature of the fuel and power situation faced by cement plants today, a. Waste heat recovery boiler for pre-heater and it makes sense for them to adopt waste heat recovery calciner based solution for the following reasons: ƒƒ Vertical/horizontal boiler with natural / forced ƒƒ Greater energy security (helps meet upto 35% of circulation power requirement) ƒƒ Inline/Staggered heat transfer area ƒƒ Improved competitive positioning ƒƒ Fully field proven de-dusting hammering mechanism ƒƒ Regulatory push (Policies mandating use of minimum 5-10% renewable/WHR energy are already b. Waste heat recovery boiler for clinker cooler (with in place in several states) and without center tap off) ƒƒ Vertical boiler with horizontal tubes Operating Range ƒƒ Proven design for highly abrasive AQC gases ƒ Capacity : 1,800 TPD to 10,000 TPD of ƒƒ Natural circulation boilers clinker production Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Cement ŠŠ Dhar Cement Ltd. ŠŠ JK Cement Ltd. ŠŠ JK Laksmi Cement Ltd. ŠŠ Wonder Cement Ltd. ŠŠ Rain Cement Ltd. (Priya Cement) ŠŠ Gujarat Sidhee Cement Ltd. ŠŠ Ultra Tech Cement Ltd. ŠŠ Reliance Cement Company Pvt Ltd. ŠŠ Nuvoco Vistas Corp. Ltd.

Green 2 Energy Generating 72 TPH at 17 kg/cm (g), 325°C WHRB in Cement Plant Product

19 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Chemical Plant Sulphuric Acid Plant Nitric Acid / Caprolactum Plants ƒ Can be offered as fire tube / water tube construction ƒƒ Nitric Acid Plants are either low pressure or high- ƒ Experience in offering flexible / fired tube sheet pressure systems design for fire tube boilers ƒƒ The type of boiler used is either ƒƒ Experience in handling high gas side operating h Natural circulation fire tube pressures upto 6000 mmWC (special construction of hh Forced circulation water tube economizer and superheater is provided) ƒƒ The NH3 burner is normally included as a part of the ƒƒ Cast iron gilled ring economiser to prevent sulphur unit corrosion ƒƒ Gas tight construction with stainless steel material ƒƒ Equipment - boiler, superheater, economiser ƒƒ Heating coils to prevent dew point corrosion ƒƒ Gas outlet temperature control at every equipment is required for efficient conversion of acid gas ƒƒ Wall cooling coils to protect the shell ƒƒ Lamont nozzles for uniform distribution of water in Manufactured as per Technology developed by Thermax the coils Operating Range ƒƒ Capacity : 20 TPD to 5000 TPD sulfuric acid production

Sulphuric Acid Plant Major Clients Chemical ŠŠ Hitachi Zosen ŠŠ Mitsui Engg. & Shipbuilding Co. ŠŠ Sterlite Industries Ltd. ŠŠ Hindustan Heavy Chemicals ŠŠ Birla Copper ŠŠ Indian Explosives Ltd. ŠŠ PT. South Pacific Viscose ŠŠ Shree Sulphuric Acid Ltd. ŠŠ Southern Petrochemical Industries Corp. Ltd. Fertiliser ŠŠ Gujarat State Fertiliser Nitric Acid / Caprolactum ŠŠ Bagfas Fertilizer Co., Turkey Plants ŠŠ Shivalik Fertilisers Chemicals Ltd. ŠŠ Bharat Fertilisers Ltd. ŠŠ FACT ŠŠ Gujarat State Fertiliser Corp. Others Š Saudi Arabian Mining Company (Ma’aden) Š Andhra Sugars Ltd. Š Anil Starch Products Ltd. Š Metazinc Ltd.

3 units of 261 TPH, Green Ammonia burner with waste heat boiler Energy 68 kg/cm2(g), 500° C WHRB in Product in Nitric Acid / Caprolactum Plants Sulphuric Acid Plant

20 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Sulphur Recovery Plant Main Reaction Furnace Tail Gas Incinerator ƒƒ WHB downstream of main reaction furnace ƒ WHB downstream of tail gas incinerator ƒƒ Fire tube boiler ƒ Water tube / fire tube design ƒƒ Experience in designing and supply of boiler where ƒ Modularised construction gas inlet temperature is around 1300°C - 1400°C ƒ Experience in supplying superheater made of T22, ƒƒ Multipass arrangement in same shell of boiler or T91, Incoloy material separate shell with common steam drum ƒƒ Steam heated sulphur drains at outlet / intermediate gas chambers ƒ Experience in design and supply of flexible / fired tube sheet

Manufactured as per Technology developed by Thermax

Major Clients Refinery & Petrochem Š Reliance Petroleum Ltd. Š Cochin Refineries Ltd. Š Indian Oil Corporation Ltd. Š Hindustan Petroleum Ltd. Š Bharat Petroleum Corp. Ltd. Š Bahrain Petroleum Co. Š Dolphin Energy Ltd., Qatar Š HMEL -HPCL Mittal Energy Ltd. Š Mangalore Refinery & Petrochemicals Ltd.

Green Energy 2 Product 3 units of 45 TPH at 38 kg/cm (g) WHRB in Sulphur Recovery Plant

21 Proprietary Product Section WASTE HEAT RECOVERY BOILER

WHRB in Hydrogen Plant Reformed Gas / Process Gas Boiler ƒ Fire tube boiler configuration ƒƒ Gas rich in H2 / CO / CH4 ƒ Flexible tube sheet design ƒƒ Common steam drum for reformed gas boiler and ƒ Alloy steel tubes to overcome metal dusting (such as flue gas boiler T11, T22, etc.) ƒƒ Internal bypass provided with liner to control the gas Flue Gas Boiler / Convection Section of outlet temperature Hydrogen Reformer ƒƒ Incoloy ferrules anchored in the inlet tube sheet ƒ Water tube / fire tube type design refractory ƒ Designed to handle heating of different liquids ƒƒ Separate steam drum connected by risers and ƒ Capacity to design and manufacture high capacity downcomers boilers ƒƒ Heat sensitive paint on the inlet box ƒƒ High gas side operating pressures (around 30 Kg/ Operating Range cm2g) ƒƒ Capacity : 30 TPD to 5000 TPD Hydrogen Production Manufactured as per Technology developed by Thermax

Major Clients Chemical ŠŠ Gujarat Godrej Innovative Chemicals Ltd. ŠŠ National Peroxide Ltd. ŠŠ Hindustan Petroleum Corporation Ltd.

Green Energy WHRB in Hydrogen Reformer at HPCL Product

22 Proprietary Product Section WASTE TO ENERGY

Spent Wash Fired Boiler “Distillery Waste to Energy” ƒƒ Effective solution for power and process steam ƒƒ First to introduce concept of 3 pass boiler design requirements of distillery ƒ Potash rich fly ash generates good revenue & elimantes ƒƒ To meet the zero liquid discharge statutory norm disposal problem ƒƒ Continuous operation of boilers as much as you want ƒƒ Cost optimised design to cater to micro distillery without cleaning capacity of less than 30 klpd ƒ Can fire spentwash with less than 48% solid ƒƒ Highest number of operating boilers concentration

Manufactured as per Technology developed by Thermax

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Sugar ŠŠ Bannari Amman Sugars Ltd. ŠŠ Nirani Sugars Ltd. ŠŠ Indian Sugar Manufacturing Co. Ltd. ŠŠ Nandi Sahakari Sakkare Karkhane ŠŠ EID Parry Ltd. ŠŠ Shivshakti Sugars Ltd. ŠŠ Sar Senapati Santaji Ghorpade Sugar Factory Pvt. Ltd. Š Daund Sugar Ltd. Š Shri Ambalika Sugar Pvt. Ltd. Š Godavari Biorefineries Ltd. Š Sai Priya Sugars Ltd. Š Satish Sugars Ltd. Š Athani Sugars Ltd. Š Krantiagrani Dr. G.D. Bapu Lad SSK Š Kunjir Bioenergy India LLP Š Jaywant Sugars Ltd. Š Venkateshwara Power Project Ltd. Š Karmaveer Shankarrao Kale SSK Ltd.

Green Energy 2 Product 2 units of 33 TPH, 44 Kg/cm (g), 400°C spent wash fired boilers

23 Proprietary Product Section WASTE TO ENERGY

Waste to Energy Solutions

Designed and Engineered for Excellence Our Solutions ƒ Based on our rich experience in firing difficult fuels, ƒ Reciprocating Grate Multi pass WTE boiler we offer solutions for fuels like agriculture waste, ƒ Heat Recovery WTE boiler downstream of Gasifiers, spent wash, paper sludge, Non-Recyclable Solid Stokers or Rotary Kilns Waste, Refuse Derived Fuel, segregated Municipal ƒ Interface Engineering Solid Waste & other Industrial process wastes. ƒ Special inclined Reciprocating Grate technology Operating Range with better controllability and efficient combustion. ƒ Hydraulic Ram feeders for feeding large size fuel ƒ Single line capacity 50 - 600 TPD ƒ Multi pass boiler for ensuring enough residence ƒ Pressure - Upto 67 kg/cm2(g) time and effective heat transfer ƒ Temperature - Upto 430 °C ƒ Suitable pressure part arrangement & metallurgy for corrosion protection Manufactured as per Technology developed by Thermax ƒ Integrated with Gas Cleaning Plant to meet local emission norms.

Major Clients ŠŠ Shalivahana (MSW) Green Energy Ltd. Š Mehali Papers Private Limited Š Jurong Engineering Limited Š Vital Energi Utilities

Green Energy Biomass IPP, 1 X 400 TPD RDF cofired unit Product

24 Proprietary Product Section FIRED HEATER Fired Heater in Chemical & Petrochemical Plant

The Fired Heaters in the Application Process industry heaters Chemical and Petrochemical Liquid phase heaters for ƒ Steam superheaters plants are for ƒ Charge heaters ƒƒ Mineral oils / synthetic oils ƒƒ Heating process fluid ƒ Start-up heaters ƒƒ Molten salt heaters ƒƒ Thermal cracking Crackers Vapour phase heaters for ƒ Ethylene di chloride cracker ƒ Two types of designs can be ƒƒ Synthetic oil / mineral oil offered depending on the vaporisers Acetic acid cracker application ƒƒ Hydrocarbon vaporisers ƒ Gas cracker ƒƒ Vertical cylindrical Thermax offers high efficiency heaters by incorporating ƒƒ Box type furnace outboard or onboard steam generators / air pre-heaters

Manufactured as per Technology developed by Thermax Operating Range ƒ Capacity : Upto 150 MMKcal/hr (Single unit)

Major Clients Refinery & Petrochem Š Chennai Petroleum Corporation Ltd. Š Haldia Petrochemicals Ltd. Š Indian Petroleum Corporation Ltd. Š Southern Petrochemicals Industries Corp. Chemical ŠŠ Mangalore Chemicals & Fertilisers Ltd. ŠŠ Egyptian Propylene & Polypropylene Company (EPPC) ŠŠ Chemplast Sanmar Ltd. ŠŠ Finolex Industries Ltd. ŠŠ National Peroxide Ltd. ŠŠ Pyrites Phosphates & Chemicals Ltd. ŠŠ Sudarshan Chemicals Industries ŠŠ Tamilnadu Petroproducts Ltd. Others ŠŠ Cominco Binani Zinc Ltd. ŠŠ Nirma Ltd. Textile ŠŠ India Polyfib es Ltd. ŠŠ Orissa Synthetics ŠŠ Gas Authority of India Ltd. ŠŠ Farabi Petrochemicals Ltd, Saudi ŠŠ Arabia

2 2 units of 6.34 MMKcal/hr hot oil 1 unit of 13.5 TPH, 30.5 kg/cm g, 280°C, heaters out board steam generator on cracking furnace

25 Proprietary Product Section FIRED HEATER Fired Heater for Crude Oil Refinery Plant

The Fired Heaters in the Chemical and Application Petrochemical plants are for ƒƒ Crude distillation unit ƒƒ Heating process fluid ƒƒ Vacuum distillation unit ƒƒ Thermal cracking ƒƒ Delayed coker unit ƒƒ Fluid catalytic cracker unit (FCCU) Two types of designs can be offered ƒƒ Diesel hydro desulfurization treatment (DHDT) plants depending on the application ƒƒ Naphtha vaporizers in hydrogen ƒƒ Vertical cylindrical ƒƒ Motor spirits quality (MSQ) heaters ƒƒ Box type furnace ƒƒ Naphtha splitter unit (NSU)

Manufactured as per Technology developed by Thermax Operating Range ƒ Capacity : Upto 150 MMKcal/hr (Single unit)

Major Clients Refinery & Petrochem Š Reliance Industries Ltd. Š Indian Oil Corporation Ltd. Š Bharat Petroleum Corporation Ltd. Š Qatar Petroleum Š Bharat Oman Refinery Ltd. Š Shell Inc., Gabon (West Africa) Š Mangalore Refinery & Petrochemicals Ltd. Š HPCL Mittal Energy Ltd. Š PDO, Lekhwair Project, Oman Š Hindustan Petroleum Corporation Ltd. Š Lekhwair Project, PDO Oman Š Kuwait Oil Corporation Š Gas Authority of India Ltd. Š Dangote Oil Refining Company, Nigeria

1 unit of 50 MMKcal/hr Heater for Delayed Coker Unit (DCU)

26 Licensed Product Section SOLID FUELS, AGRO-WASTES, BIOMASS Atmospheric Fluidized Bed Combustion Boiler (AFBC) Product Features Operating Range ƒ Multifuel firing ƒƒ Capacity : Upto 300 TPH ƒ Optimum combustion with staged secondary air ƒƒ Pressure : Upto 160 kg/cm2(g) system ƒƒ Temperature : Upto 540°C ƒƒ Machine welded membrane panel ƒƒ Fuels : Coal, lignite, rice husk, pet coke, spent ƒƒ Better steam purity coffee ground, washery rejects, low ƒƒ Bed evaporator design for higher reliability ash coal, paper sludge, roasted chaffs, DOB, bagasse, pith woodchips, ƒƒ Pin studs welded on inbed surfaces biomass ƒƒ Overbed as well as underbed feed system offered

Manufactured under License from Babcock & Wilcox, USA

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Chemical ŠŠ DCW ŠŠ Chemplast Cement ŠŠ Gujarat Ambuja ŠŠ JK Cement ŠŠ ŠŠ Madras Cement Paper ŠŠ Orient Paper Mills ŠŠ West Coast Paper Mills Ltd. ŠŠ Bataan 2020 ŠŠ Khanna Papers Mills Ltd. ŠŠ TNPL ŠŠ Naini Tissues Steel ŠŠ Bhushan Ltd. ŠŠ Nav Bharat Ferro Alloys Ltd. ŠŠ JSW Energy Ltd. ŠŠ Usha Martin, Jamshedpur ŠŠ KJS Steel Ltd. Others ŠŠ Nestle ŠŠ Birla Tyres ŠŠ Eco oils Sdn Bhd ŠŠ Ruchi soya oil Industries ltd.

1 unit of 25 TPH, 45 kg/cm2(g), 480° C coal fired boiler

27 Licensed Product Section SOLID FUELS, AGRO-WASTES, BIOMASS Circulating Fluidised Bed Combustion Boiler (CFBC) Product Features Operating Range ƒƒ Compact, economical design and construction ƒƒ Capacity : Upto 1000 TPH ƒƒ Impact separation with ‘U-beam’ particle separators ƒƒ Pressure : Upto 200 kg/cm2(g) ƒƒ Best-in-class compliance with environmental norms ƒƒ Temperature : Upto 560ºC ƒƒ Low auxiliary consumption ƒƒ Fuels : High ash/ low ash coal, pet coke, ƒƒ Minimum refractory sludge, oil pitches, biomass, high- sulphur coal, petcoke, washery ƒƒ Bottom-ash cooler rejects, mill rejects, agro wastes

Manufactured under License from Babcock & Wilcox, USA

Boiler-Turbine-Generator (BTG) package can be offered on case-to-case basis.

Major Clients Chemical ŠŠ Kanoria Chemical ŠŠ GHCL Ltd. ŠŠ Vinachem DAP-2 Project ŠŠ RSPL Cement ŠŠ Ultratech Cement Ltd. ŠŠ Saurashtra Cement ŠŠ ACC Ltd. ŠŠ Jaiprakash Associates Ltd. ŠŠ Sagar Cement ŠŠ Sharjah Cement Refinery ŠŠ Reliance Utilities & Power Pvt. Ltd. Paper ŠŠ Ballarpur Industries Ltd. ŠŠ ITC Ltd. Steel ŠŠ Suryadev Alloys & Power Pvt. Ltd. ŠŠ IMFA Ltd. ŠŠ Kamachi Sponge & Power Corpn. Ltd. Textile ŠŠ Ltd. ŠŠ Indian Rayon & Inds. Ltd. ŠŠ Welspun Captive Power Generation Ltd. Sugar 5 units of 500 TPH, 125 kg/cm2(g), 535°C Indonesian coal, Indian ŠŠ Bajaj Infrastructure Development coal, petcoke fired boilers Company ltd.

28 Licensed Product Section OIL AND GAS

Bi-Drum Packaged/ Site Erected Boiler (FM/HCFM/PFM) Product Features Operating Range ƒƒ Package boiler completely pre-engineered with ƒƒ Capacity : Upto 275 TPH packaged design ƒƒ Pressure : Upto 125 kg/cm2(g) ƒƒ Special design of drum internals for high steam ƒƒ Temperature : Upto 538°C purity ƒƒ Fuels : All liquid and gaseous fuels, waste ƒƒ Membrane / studded wall water-cooled furnace fuels, tar, hydrogen, refinery gases construction ƒƒ Fully drainable convective superheater ƒƒ Fine combustion control and high turndown ratios

Manufactured under License from Babcock & Wilcox, USA

Major Clients Chemical ŠŠ Qatar Vinyl Company Ltd., Qatar ŠŠ Trust Chemicals Industries LLC, Egypt ŠŠ TCI Sanmar Chemicals ŠŠ Egyptian Propylene & Polypropylene Company ŠŠ Saudi Basic Industries Corporation (SABIC) Fertiliser ŠŠ Galaxy Project FZCO for Burrup Fertilizers Pty. Ltd., Australia ŠŠ Indorama Eleme Fert & Chem.Ltd. ŠŠ Gujarat Narmada Valley Fertilizers Co Ltd. Mining ŠŠ Saudi Arabian Mining Company (Ma’aden) Refinery & Petrochemical ŠŠ Buzzichelli Maroc - Sonara Limbe Refinery Project Š Reliance Utilities & Power Pvt. Ltd. Š Sabic Petrokemya, Saudi Arabia Š Lurgi Aktiengesellschaft Ein Unternehmen der for PDH AlfaseL, Saudi Arabia Š KBR for Chevron Energy, Nigeria Š Dangote Oil Refining Company Š Cairn Energy India Pvt. Ltd. for Northern Area Development Mangala And Rageshwari Fields, Rajasthan ŠŠ Hindustan Petroleum Corporation Ltd. 2 1 unit of 273 TPH, 65 kg/cm (g), 500° C Arabian light crude oil ŠŠ National Petrochemical Industrial Co. & natural gas fired PFM boiler (NatPet) ŠŠ ONGC Mangalore Petrochemicals Ltd.

29 Licensed Product Section OIL AND GAS

Heat Recovery Steam Generator (HRSG) Product Features Operating Range ƒ Proven design with more than 90 installations ƒƒ Capacity : Gas turbine size of 320 MW ƒ Natural circulation design for higher reliability ƒƒ Pressure : Upto 160 kg/cm2(g) ƒ Tripple pressure with two stage firing ƒƒ Temperature : Upto 566ºC ƒ Fully welded construction for quicker start-ups and ƒƒ Fuels : Natural gas/ naphtha / HSD / shutdowns kerosene / refinery fuel gas etc. ƒƒ Special drum internals which ensure high steam purity ƒ Gas tight internally insulated ducting and casing ƒ Fully drainable superheater for higher reliability Boiler-Turbine-Generator (BTG) package can be ƒ Strategic soot blowing for oil firing offered on case-to-case basis. ƒ Firing gases and #2 oil in the duct burner ƒ Modular construction ƒ Highest reliability despite slow burning Manufactured under License from Babcock & Wilcox, USA

Major Clients Chemical ŠŠ BASF PETRONAS Chemicals Sdn Bhd, Malaysia ŠŠ Rashtriya Chemicals and Fertilizers Ltd., (RCF) Fertiliser ŠŠ Oswal Chemicals & Fertilizers Ltd. (KRIBHCO) ŠŠ Chambal Fertilisers and Chemicals Ltd., India Power ŠŠ Aban Power Ltd. ŠŠ Internusa A/c Bekasi Power, Indonesia ŠŠ Essar Power A/c Vadinar Power Co. Ltd., India ŠŠ Lanco Infratech Ltd, India, Kondapalli, Andhra Pradesh Refinery & Petrochemical Š Daelim for Numaligarh Refinery Š Reliance Petrochemicals Ltd. Š Emirates National Oil Company (ENOC), Dubai Š Dangote Oil Refining Company, Nigeria Š Abener for Hassi R’mel project, Algeria Š Jacobs Netherlands BV For Schoonebeek Oilfield edevelopment Project, Netherlands ŠŠ Bharat Petroleum Corporation Ltd. 1 unit of 405 TPH, 83 kg/cm2(g), 310°C natural ŠŠ ONGC Mangalore Petrochemicals Ltd. gas, associated gas + FAF fired boiler

30 Licensed Product Section UTILITY BOILER TECHNOLOGY

Subcritical Radiant Boilers Radiant Boiler - Carolina Type (RBC) Radiant Boiler - El Paso Type (RBE) ƒ Horizontal convection pass, vertical pendant type heat ƒ Compact design which includes up flow and down transfer surfaces flow horizontal convection passes ƒ RBC is designed to fire pulverized coal and/or fuel oil ƒ RBC is designed to fire fuel oil and/or natural gas or any and/or natural gas or any combination thereof. combination thereof. Operating Range Operating Range ƒ Capacity : Upto 3175 TPH ƒ Capacity : Upto 3175 TPH ƒ Pressure : Upto 168 kg/cm2(g) ƒ Pressure : Upto 168 kg/cm2(g) ƒ Temperature : Upto 585 ºC ƒ Temperature : Upto 585 ºC

Low NOx Combustion Systems

Manufactured under License from Babcock & Wilcox, USA ƒ DRB XCL Burner - Low NOx PC Fired burner ƒ XCL-S - Low NOx Oil and Gas Burner ƒ Dual Airzone NOx port - Overfire Air System ƒ Low NOx combustion systems offer advanced design and rugged construction for proven performance and superior reliability. Major Clients Š JSW, India

Our licensor B&W has extensive worldwide experience in designing, manufacturing, installing and servicing 700+ Utility Radiant Boilers upto 900 MW

31 Licensed Product Section UTILITY BOILER TECHNOLOGY

Supercritical Boiler Product Features Operating Range ƒ A once through boiler for supercritical applications ƒ Capacity : Upto 4535 TPH ƒ Water cooled dry bottom furnace, superheater, reheater, ƒ Pressure : Upto 246 kg/cm2(g) economizer and air preheater. ƒ Temperature : Upto 620ºC ƒ Designed for base load and full boiler variable pressure ƒ Fuels : Pulverized Coal load cycling operation as well as on/off cycling operation. Manufactured under License from Babcock & Wilcox, USA ƒ Spiral furnace design ensures better and uniform heat transfer and variable pressure operation. ƒ Split back pass design with biasing dampers to ensure zero reheater spray. Roll Wheel Pulverizer ƒ Proven opposed wall firing for wide range of coal grades. ƒ Type: Vertical, air swept Roll & Race ƒ Capacity: 15 - 104 TPH ƒ Variable pressure operation down to 125 kg/cm2(g). ƒ Maintains fineness & capacity throughput wear life of ƒ Conservative design of superheater and reheater grinding elements. surfaces to address operational flexibility. ƒ Allows independent movement of each roller while Boiler-Turbine-Generator (BTG) package can be maintaining design performance with upto 40% weight offered on case-to-case basis. of roll wheel tires. Major Clients Š Babcock & Wilcox, USA for AES Masinloc, Philippines Š Babcock & Wilcox, USA for DH3, Vietnam (SWUP) Spiral Wound Universal Pressure Boiler

Our licensor B&W has extensive worldwide experience in designing, manufacturing, installing and servicing 90+ Supercritical Boilers

32 SERVICES

Services Business

A Strategic Business Unit exclusively addressing the ƒ Having staff strength of 90 including personnel from Services Business of TBWES, has been successfully marketing, process and detail engineering, project catering plant renovation & modernization concerns management, procurement, QAC, field se vices, since the early 1990s. The R&M approach, that tail commissioning and post sales services solutions for boiler users, have benefit ed more than ƒ Country wise local partners in Middle East, South East 200 customers around the world. Today, these Asia, Africa, select markets in Latin America & Europe. solutions are at work boosting process efficiencies across a diverse spectrum of industries that include Plant Improvement Projects among others, power utilities, petrochemicals, refineries, fertilizers, steel, cement, sugar and paper. ƒ Engineering studies ƒ ƒƒ Provides one-stop solutions to all kinds and makes of Efficiency improvement boilers and fired heaters ƒ De-Bottlenecking of boiler operation / performance ƒƒ Undertake performance improvement and ƒ Fuel conversion / retrofits & firing system upgrades revamping projects, engineering & feasibility studies, ƒ Upgrades emission control / reduction energy audits, annual service and maintenance ƒ Technology upgrades contracts, spares, condition assessment & remaining ƒ Plant relocation life assessment studies, O&M services, etc. ƒ Services for upgrades / conversions ƒƒ Dedicated construction management team to provide total turnkey solutions ƒ Replacement in Kind / refurbishment

Certain CA , RLA technologies & Utility Boiler R&M Licensed by Babcock & Wilcox, USA

Major Clients Chemical ŠŠ Columbia Carbon, Spain ŠŠ Alexandria Carbon Black, Egypt ŠŠ Thai Carbon, Thailand ŠŠ Egyptian Propylene & Polypropylene Co., Egypt ŠŠ Indorama Thailand Fertiliser ŠŠ EDFU, Egypt ŠŠ Matix Fertilizers, West Bengal ŠŠ Madras Fertilizer Ltd, Chennai ŠŠ Chambal Fertilisers Ltd, Kota ŠŠ Gujarat Narmada Valley Fertilizers, Gujarat ŠŠ IFFCO, Kalol, Phulpur ŠŠ National Fertilizer Ltd, Panipat, Bathinda, Nangal ŠŠ Zuari Agro, Goa ŠŠ Deepak Fertilizers & Petrochemicals Corporation ŠŠ Rashtriya Chemicals & Fertilizers (RCF) Others ŠŠ Maruti Udyog Ltd, Haryana ŠŠ Nestle, Thailand, Philippines and Ivory Coast ŠŠ Airliquide, Thailand ŠŠ PT Gunanusa, Indonesia ŠŠ Foster Wheeler, U.K ŠŠ URC Philippines ŠŠ Ultratech Cement Ltd, Rajasthan ŠŠ Indian Navy ŠŠ National Thermal Power Corporation

33 SERVICES

Plant Services Condition Assessment (CA) and ƒƒ Annual inspection contracts Remaining Life Assessment (RLA) Studies ƒƒ Annual maintenance contracts ƒƒ RLA of boiler pressure parts is undertaken to verify ƒƒ Proactive expert visits their present condition and find out their remaining ƒƒ Breakdown services- tube failure analysis life. RLA tool is effectively employed not only to know ƒƒ Operation & Maintenance contract of boilers condition of pressure parts but correlate with boiler operation for reliability & improvement purposes. ƒ Remote Commissioning ƒƒ In RLA multiple nondestructive and metallurgical Spares tests are done for accurate measurement of thickness, dimensions and finding any anomalies which includes ƒ Pressure parts erosion, corrosion, cracks, bulging etc. ƒ Air Preheater – tubes & tube sheets ƒ Burners ƒ Branded / Patented fuel firing equipment like stoker, feeders, mechanical spreaders, pneumatic spreaders, bubble caps, air nozzles ƒƒ Spares for rotating equipment ƒƒ Electrical & Instrumentation items spares ƒƒ Miscellaneous spares for piping and IBR fitting , control valves, process valves, safety valves, motorized valves, dampers, bellows & supports

Inbed evaporator Burners Grate Major Clients Refinery & Petrochem Š Petronas Gas Berhard, Malaysia Š Petrokemya, Saudi Arabia Š Orpic - Sohar Refinery, Oman Š Gulf Petrochemicals Industries, Bahrain Š SAPREF, South Africa Š Reliance Industries Ltd, Jamnagar, Design & Fabrication Dahej, Hazira ŠŠ Reliance Industries Ltd, Vadodara, Nagothane ŠŠ Hindustan Petroleum Corporation Ltd, Heat Exchangers Combustor Mumbai ŠŠ Bharat Petroleum Corporation Ltd, Mumbai & Kochi ŠŠ Chennai Petroleum Corporation Ltd, Chennai Š Manglore Refinery & Petrochemicals Ltd, Manglore ŠŠ Indian Oil CorporationLtd, Vadodara, Barauni & Bongaigaon Š Essar Oil, Vadinar Š Dolphin, Qatar Š Malaysia LNG Sdn Bhd Steam Drum – Process and Steam generation Deaerators Š Takreer Abu Dhabi Refinery Sugar ŠŠ Mitrphol Thailand ŠŠ Cristalla Sugar Thailand Steel ŠŠ Jindal Steel & Power Ltd. ŠŠ Vedanta Ltd, Goa ŠŠ Tata Steel Ltd, Jamshedpur

34 SPECIAL SOLUTIONS

Modularization - The Next Big Opportunity

ƒ The Mundra Assembly Yard is located just 2 miles from the port. ƒ The facility is 100% owned & operated by TBWES to maintain strictest control over Quality & Workmanship. ƒ The facility of ISO certified & ASME U stamp accredited. ƒ The facility is equipped to assemble up to 10 boilers simultaneously - ƒ 6 Platforms that can assemble Modules weighing up to 4,000 Tons with footprint of 20 m Wide x 40 m Long ƒ 4 Platforms that can assemble Modules weighing up to 1,000 Tons with footprint of 14 m Wide x 38 m Long ƒ Access to the port by wide roads with ability to handle cargo ƒ Coverage of the entire Yard by CCTV for remote monitoring ƒ The port is capable of both Roll On Roll Off (RoRo) or Lift On Lift Off (LoLo) type shipments

Roll On Roll Off (RoRo) Lift On Lift Off (LoLo) MODULARISATION - FASTER, EFFICIENT AND SUSTAINABLE

35 www.thermaxglobal.com Thermax Business Portfolio Heating Registered Office Cooling D-13, MIDC Industrial Area, R D Aga Road, Chinchwad, Pune 411019, India Power [email protected] Air Pollution Control Customer Care: 1800-209-0115 Chemicals

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This brochure presents only some of our products and we reserve the right to amend any product details without notice. The photographs used in the brochure are indicative and may not match the actual plant. © TBWES October 2020 [email protected]