I Dalmia Cement
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UPDATED FORM – I For Extension of Validity of Environmental Clearance OF Dalmia Cement (Bharat) Limited For Establishment of Integrated Project of 4.0 mio tpa Cement Plant and Captive Power Plant of 40 MW Capacity Near Konkanhalli-Hosahalli villages, Sedam taluk, Gulbarga district, Karnataka. Environmental Clearance Granted Vide Letter No. - J-11011/118/2007- IA II (I) dated 24th June 2008 Category ‘A’ Project April 2016 1 FORM - I 2 FORM 1 (As per New Notification of M.O.E.F dated 1-12-2009 vide SO 3067 (E) BASIC INFORMATION S.No Item Details 1. Name of the Project/s Dalmia Cement (Bharat) Limited (DCBL) 2. S. No. in the schedule As per EIA Notification 14th September’ 2006, and its subsequent amendments thereof, this project comes under Category “A” Project. Cement: S. No. 3 (b); Category ‘A’ Captive Thermal Power Plant: S. No. 1 (d); Category ‘B’ 3. Proposed capacity/ area/ length/ Area - 120 ha. tonnage to be handled/ command Cement Plant: 4.0 Mill.TPA (Cement) area/ lease area/ number of wells Captive Thermal Power Plant: 40 MW to be drilled 4. New/ expansion/ modernization New (Extension of Validity period of Environmental Clearance) Environmental Clearance was granted vide MoEF F.No. J-11011/118/2007- IA II (I) dtd. 24th June 2008. Subsequent, validity period of EC was extended for three years vide letter dated 15th Oct. 2013. Currently, EC is valid till 23rd June 2016. 5. Existing capacity/ Area etc. Not applicable it is a Greenfield Project 6. Category of Project i.e ‘A’ or ‘B’ Category ‘A’ 7. Does it attract the general No condition? If yes please specify. 8. Does it attract the specific No condition? If yes please specify. 9. Location Plot/ Survey/ Khasra No As submitted earlier, during grant of EC, Ref. KSPCB letter no CFE-CELL/DCBL/EIA- 16/2008-2009/192 dated 20th May 2008 (Public Hearing Minutes) Annexure-I Village Konkanhalli-Hosahalli Tehsil Sedam taluk District Gulbarga State Karnataka 10. Nearest railway station/ airport Railway Station: Sedam RS – 5 km - E along with distance in Kms. Airport: Hyderabad – 280 km 11. Nearest town, city, district Town: Sedam-5 km-E headquarters along with distance District headquarter: Gulbarga-45 km-NW in kms. 12. Village panchayaths, Zilla Village Panchayat: Konkanhalli-Hosahalli parishad, Municipal Corporation, Zila Parishad: Gulbarga Local body (Complete postal Plant: Konkanhalli-Hosahalli village, Sedam addresses with telephone nos to be Taluk, Gulbarga District, Karnataka. given) 13. Name of the applicant Dalmia Cement (Bharat) Limited 14. Registered address Dalmiapuram, Tiruchirapalli Dist.- 621651 Tamil Nadu 3 15. Address for correspondence Dalmia Cement (Bharat) Limited 11-12th Floors, Hansalaya Building, 15 Barakhamba Road, New Delhi- 110001 Name Mr. U.R. Raju Designation (Owner /Partner/ Executive Director CEO) Address Dalmia Cement (Bharat) Limited 11-12th Floors, Hansalaya Building, 15, Barakhamba Road, New Delhi- 110 001 Pincode 110 001 E- mail [email protected] Telephone no. 011 23457151 Fax no. 011 23324136 16. Details of Alternative sites Not Applicable as Prior EC was granted by examined, if any location of these MoEF F. No. J-11011/118/2007- IA II (I) dtd. sites should be shown on a topo 24th June 2008. sheet. 17. Interlinked projects Yes, Adjoining captive limestone Mines having Lease area of 995.97 Ha. 18. Whether separate application of Yes, interlinked project has been submitted? 19. If yes, date of submission Application for ToR submitted vide letter dated 23.06.2009 (ToR obtained vide letter no J- 11015/194/2009-IA.II (M) dated 19th August 2009 but couldn’t proceed further because of the delay in 6(1) (b) relaxation by Ministry of Mines, Government of India.) Fresh TOR Application is to be re-submitted on receipt of 6(1)(b) relaxation. 20. If no, reason 21. Whether the proposal involves approval/ clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation)Act, Not Applicable 1980 (b) The Wild Life (Protection)Act, 1972 (c) The CRZ Notification, 1991 22. Whether there is any Government Yes Order/ Policy relevant/ relating to State High Level Clearance Committee (SHLCC) the site? has approved the plant site. ML-LOI was granted to DCBL, hence site nearby to ML was chosen for the proposed cement plant. 23. Forest land involved (hectares) No, forest land is involved. 24. Whether there is any litigation pending against the project and/or land in which the project is No litigation is pending against the project in propose to be set up? the court of law. 4 (a) Name of the court (b) Case No (c) Orders/ directions of the court, if any and its relevance with the proposed project. 25. Expected cost of the project Updated estimated Cost is about Rs. 1500 crores. Rs. 1027.36 Crores Estimated at the time of grant of EC, including EMP cost of Rs 31.05 Crores. (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Details thereof (with approximate S.No. Information/Checklist Yes/No quantities /rates, wherever possible) confirmation with source of information data 1.1 Permanent or temporary Yes 120 ha of land is required for setting up of change in land use, land the proposed project. Existing landuse cover or topography predominating the core zone is Non- including increase in vegetation area/fallow land/agricultural intensity of land use (with land. There will be permanent change in respect to local land use land use which will be confined in acquired plan) area. Land use will be changed to industrial, residential and greenbelt. The terrain in the site area, proposed for plant location, is generally flat. 1.2 Clearance of existing land, Yes Not so significant at the plant site as the vegetation and buildings? present land use is Fallow Land/agricultural land -devoid of any major vegetation. There is no structure or building existing in the area where the plant will be constructed. There are some perennial plants and grasses at plant site which will be cleared during site preparation. Peripheral vegetation will be kept and additional plantation will also be done. 20 ha of the area will be developed as Green Belt and plantations will be undertaken in phased manner. 1.3 Creation of new land uses? Yes Barren land/Agriculture land into Industrially productive land including greenbelt development, afforestation and colony. Total project area will be 120 ha which will include plant area & roads (50 ha), colony and infrastructure (25 ha), Parking area (10 ha) greenbelt area (20ha) and space around the plant site (15 ha) etc. 1.4 Pre-construction Yes Done investigations e.g. bore houses, soil testing? 5 1.5 Construction works? Yes New setup, Construction work will be done accordingly. The construction activities will have permanent localized change in the physical environment of the site. 1.6 Demolition works? No No existing structure or building 1.7 Temporary sites used for Yes As far as practicable local people will be construction works or engaged for construction works. Temporary housing of construction sites / housing of construction workers will workers? be provided on- site along with amenities like: Power, water, road, medical, RO Water for Drinking, Sanitary, Canteen & Shops. But these facilities will be temporary and will be removed after complete construction of the proposed project. 1.8 Above ground buildings, Yes New Set up. No construction work has structures or earthworks been taken up yet. Construction of plant, including linear structures, CPP, Colony and allied infrastructure cut and fill or excavations facilities will be developed over an area of 120 ha. It will change topography, landuse of the site which will be confined only within the proposed project area. 1.9 Underground works including No Not Applicable mining or tunneling? 1.10 Reclamation works? No -- 1.11 Dredging? No No dredging is involved 1.12 Offshore structures? No No offshore structures needed. 1.13 Production and Yes Cement @ 4.0 million tonns per annum manufacturing processes? with state-of-art dry process technology. A Captive Power Plant of 40 MW Capacity with Air cooled condenser. Cement manufacturing consists of raw meal grinding, blending, pre-calcining, clinker burning and cement grinding. In short, limestone and other materials containing calcium, silica, alumina and iron oxides are crushed and milled into a raw meal. This raw meal is blended (in for instance blending silos) and is then heated in the pre-heating system to initiate the dissociation of carbonate to calcium oxide and carbon dioxide. A secondary fuel is fed into the preheating system to keep the temperature sufficiently high. The meal then proceeds to the kiln for heating and reaction between calcium oxide and other elements to form calcium silicates and aluminates at a temperature up to 1450oC. Primary fuel is used to keep the temperature high enough in the burning zone for the chemical reactions to take place. The reaction products leave the kiln as a nodular material called clinker. The clinker will be inter-ground with gypsum, 6 limestone and/or ashes to a fine product called Cement 1.14 Facilities for storage of goods Yes or materials? Norms for storages for raw materials, intermediate products, additives and final products are as given below Sn Department Storage, days 1 Limestone (mixed bed) Preblending Stockpile 7 2 Corrective, Iron ore 15 3 Corrective, Bauxite 15 4 Slag 7 5 Raw meal 1.5 6 Fuel 30 7 Clinker 7 8 Cement 7 9 Gypsum 15 Operation Equipment/ Storage Capacity (Tonnes) Limestone Storage 90,000 Iron ore Storage 5,500 Raw Raw Bauxite Storage 3,000 Material Material Raw meal storage 1 x 20,000 Preparation Pyro Clinker Storage 1 x 56000 Processing Coal Stockpile 20,000 Gypsum Storage 10,000 Slag Storage 57,000 Ground Slag Storage 3,500 Cement Grinding Ground OPC Silo for slag cement 3,500 Packing & Cement Silos 6 x 15,000 Despatch 1.15 Facilities for treatment or Yes During Construction Phase: - Construction disposal of solid waste or debris will be re-utilized.