OWNER's MANUAL 3092372 (FOR MODELS MANUFACTURED SINCE 04/18) Phone: (360) 734-3482 • Online Technical Support: [email protected]
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MODEL W1854 18" OPEN-END DRUM SANDER OWNER'S MANUAL 3092372 (FOR MODELS MANUFACTURED SINCE 04/18) Phone: (360) 734-3482 • Online Technical Support: [email protected] COPYRIGHT © APRIL, 2018 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER, 2018 (JL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #19084KBJHAB Printed in China This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre- hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement and other masonry products. • Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip- ment, such as those dust masks that are specially designed to filter out microscopic particles. INTRODUCTION Contents INTRODUCTION......................................2 ACCESSORIES.......................................28 Woodstock Technical Support .................. 2 Sander Accessories ............................. 28 Machine Specifications .......................... 3 SAFETY MAINTENANCE..................................... 29 Controls & Features ............................. 5 General .......................................... 29 SAFETY................................................6 Cleaning & Protecting ......................... 29 Standard Machinery Safety Instructions ...... 6 Lubrication ...................................... 30 Additional Safety for Sanders .................. 8 Cleaning Sandpaper Belts ..................... 31 ELECTRICAL..........................................9 SERVICE............................................. 32 Circuit Requirements ............................ 9 General .......................................... 32 ELECTRICAL Grounding Requirements ...................... 10 Replacing V-Belt ................................ 32 Extension Cords ................................ 10 Tensioning V-Belt ............................... 33 Aligning Pulleys ................................. 34 SETUP............................................... 11 Tracking Conveyor Belt ........................ 35 Unpacking ....................................... 11 Tensioning Conveyor Belt ..................... 36 Items Needed for Setup ....................... 11 Replacing Conveyor Belt ...................... 37 Hardware Recognition Chart ................. 12 Making Gauge Blocks .......................... 38 Inventory ........................................ 13 Aligning Drum ................................... 39 Machine Placement ............................ 14 SETUP Aligning Pressure Rollers ...................... 40 Assembly ......................................... 15 Troubleshooting ................................. 42 Dust Collection ................................. 18 Electrical Safety Instructions ................. 44 Test Run .......................................... 19 Wiring Diagram ................................. 45 Recommended Adjustments .................. 19 PARTS............................................... 46 OPERATIONS....................................... 20 OPERATIONS Main Breakdown ................................ 46 General .......................................... 20 Labels & Cosmetics ............................ 50 Stock Inspection & Requirements ........... 21 Setting Depth of Cut ........................... 22 WARRANTY......................................... 53 Sanding .......................................... 23 Adjusting Conveyor Feed Rate ............... 23 Sanding Tips ..................................... 24 Choosing Sandpaper ........................... 24 MAINTENANCE Replacing Sandpaper........................... 25 Changing Sanding Drum Speeds .............. 27 SERVICE PARTS USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! Model W1854 (For Machines Mfd. Since 04/18) INTRODUCTION INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at: Woodstock.International,.Inc. Attn:.Technical.Documentation.Manager P.O..Box.2309 Bellingham,.WA.98227 Email:[email protected] -2- INTRODUCTION Model W1854 (For Machines Mfd. Since 04/18) MODEL W1854 18" 1.5 HP OPENEND DRUM SANDER W/VARIABLESPEED FEED Product Dimensions Weight.......................................................................................................... 198 lbs. Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 35‐1/2 x 22‐1/2 x 50 in. Footprint (Length x Width).................................................................... 41‐1/2 x 22‐1/2 in. Shipping Dimensions Type.................................................................................. Cardboard Box w/Wood Skids Content........................................................................................................ Machine Weight.......................................................................................................... 235 lbs. Length x Width x Height........................................................................... 25 x 33 x 33 in. Must Ship Upright.................................................................................................. Yes Electrical Power Requirement.................................................................... 120V, Single‐Phase, 60 Hz Full‐Load Current Rating..................................................................................... 13.92A Minimum Circuit Size............................................................................................. 20A Connection Type......................................................................................... Cord & Plug Power Cord Included.............................................................................................. Yes Power Cord Length............................................................................................... 6 ft. Power Cord Gauge............................................................................................ 14 AWG Plug Included....................................................................................................... Yes Included Plug Type............................................................................................... 5‐15 Switch Type............................................................ Paddle Safety Switch w/Removable Key Motors Conveyor Belt Horsepower.............................................................................................. 1/8 HP Amps....................................................................................................... 0.92A Speed.................................................................................................. 1800 RPM Type............................................................................................... Universal DC Power Transfer ................................................................................... Direct Drive Main Horsepower.............................................................................................. 1.5 HP Phase.............................................................................................. Single‐Phase Amps.......................................................................................................... 13A Speed.................................................................................................. 3450 RPM Type.......................................................................... ODP