Poppet Valves
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New Developments in Pneumatic Valve Technology for Packaging Applications
TechnicalPaper New developments in pneumatic valve technology for packaging applications Pneumatics is widely used in many packaging machines to drive motion and actuate machine sequences. It is a clean, reliable, compact and lightweight technology that provides a cost-effective solution to help packaging machine designers create innovative systems while staying competitive. Advances in pneumatic valves enable packaging machines like this Manifold valve technology plays a central role in the performance and cartoner to use pneumatics more efficiently and help machine builders effectiveness of pneumatic systems. Recent developments in this create innovative folding configurations to satisfy market needs. technology have increased their flexibility, their modularity and their ability to integrate with and be controlled by the advanced communication bus architectures that are preferred by leading Several factors continue to make pneumatics broadly appealing to packaging machine OEMs and end users, enhancing the application machine builders in the packaging industry. One is cost of ownership: value pneumatic technology supplies. Not only are most pneumatic components relatively low-cost to begin Pneumatics-driven packaging applications Pneumatics can be particularly effective for any kind of machine motion that combines or includes high-speed, point-to-point movement AVENTICS AV valve system – of the types of products with the weight and size dimensions typically found in packaging machines. This includes indexing, sorting and advantages at -
The Achates Power Opposed-Piston Two-Stroke Engine
Gratis copy for Gerhard Regner Copyright 2011 SAE International E-mailing, copying and internet posting are prohibited Downloaded Wednesday, August 31, 2011 08:49:32 PM The Achates Power Opposed-Piston Two-Stroke 2011-01-2221 Published Engine: Performance and Emissions Results in a 09/13/2011 Medium-Duty Application Gerhard Regner, Randy E. Herold, Michael H. Wahl, Eric Dion, Fabien Redon, David Johnson, Brian J. Callahan and Shauna McIntyre Achates Power Inc Copyright © 2011 SAE International doi:10.4271/2011-01-2221 technical challenges related to emissions, fuel efficiency, cost ABSTRACT and durability - to name a few - and these challenges have Historically, the opposed-piston two-stroke diesel engine set been more easily met by four-stroke engines, as demonstrated combined records for fuel efficiency and power density that by their widespread use. However, the limited availability of have yet to be met by any other engine type. In the latter half fossil fuels and the corresponding rise in fuel cost has led to a of the twentieth century, the advent of modern emissions re-examination of the fundamental limits of fuel efficiency in regulations stopped the wide-spread development of two- internal combustion (IC) engines, and opposed-piston stroke engine for on-highway use. At Achates Power, modern engines, with their inherent thermodynamic advantage, have analytical tools, materials, and engineering methods have emerged as a promising alternative. This paper discusses the been applied to the development process of an opposed- potential of opposed-piston two-stroke engines in light of piston two-stroke engine, resulting in an engine design that today's market and regulatory requirements, the methodology has demonstrated a 15.5% fuel consumption improvement used by Achates Power in applying state-of-the-art tools and compared to a state-of-the-art 2010 medium-duty diesel methods to the opposed-piston two-stroke engine engine at similar engine-out emissions levels. -
Poppet Valve
POPPET VALVE A poppet valve is a valve consisting of a hole, usually round or oval, and a tapered plug, usually a disk shape on the end of a shaft also called a valve stem. The shaft guides the plug portion by sliding through a valve guide. In most applications a pressure differential helps to seal the valve and in some applications also open it. Other types Presta and Schrader valves used on tires are examples of poppet valves. The Presta valve has no spring and relies on a pressure differential for opening and closing while being inflated. Uses Poppet valves are used in most piston engines to open and close the intake and exhaust ports. Poppet valves are also used in many industrial process from controlling the flow of rocket fuel to controlling the flow of milk[[1]]. The poppet valve was also used in a limited fashion in steam engines, particularly steam locomotives. Most steam locomotives used slide valves or piston valves, but these designs, although mechanically simpler and very rugged, were significantly less efficient than the poppet valve. A number of designs of locomotive poppet valve system were tried, the most popular being the Italian Caprotti valve gear[[2]], the British Caprotti valve gear[[3]] (an improvement of the Italian one), the German Lentz rotary-cam valve gear, and two American versions by Franklin, their oscillating-cam valve gear and rotary-cam valve gear. They were used with some success, but they were less ruggedly reliable than traditional valve gear and did not see widespread adoption. In internal combustion engine poppet valve The valve is usually a flat disk of metal with a long rod known as the valve stem out one end. -
History of a Forgotten Engine Alex Cannella, News Editor
POWER PLAY History of a Forgotten Engine Alex Cannella, News Editor In 2017, there’s more variety to be found un- der the hood of a car than ever. Electric, hybrid and internal combustion engines all sit next to a range of trans- mission types, creating an ever-increasingly complex evolu- tionary web of technology choices for what we put into our automobiles. But every evolutionary tree has a few dead end branches that ended up never going anywhere. One such branch has an interesting and somewhat storied history, but it’s a history that’s been largely forgotten outside of columns describing quirky engineering marvels like this one. The sleeve-valve engine was an invention that came at the turn of the 20th century and saw scattered use between its inception and World War II. But afterwards, it fell into obscurity, outpaced (By Andy Dingley (scanner) - Scan from The Autocar (Ninth edition, circa 1919) Autocar Handbook, London: Iliffe & Sons., pp. p. 38,fig. 21, Public Domain, by the poppet valves we use in engines today that, ironically, https://commons.wikimedia.org/w/index.php?curid=8771152) it was initially developed to replace. Back when the sleeve-valve engine was first developed, through the economic downturn, and by the time the econ- the poppet valves in internal combustion engines were ex- omy was looking up again, poppet valve engines had caught tremely noisy contraptions, a concern that likely sounds fa- up to the sleeve-valve and were quickly becoming just as miliar to anyone in the automotive industry today. Charles quiet and efficient. -
Swampʼs Diesel Performance Tips to Help Remove and Install Power
Injectors-Chips-Clutches-Transmissions-Turbos-Engines-Fuel Systems Swampʼs Diesel Performance Competition Parts For Your Diesel 304-A Sand Hill Rd. La Vergne, TN 37086 Tel 615-793-5573 or (866) 595-8724/ Fax 615-793-5572 Email: [email protected] Tips to help remove and install Power Stroke injectors. Removal: After removing the valve covers and the valve cover gaskets, but before removing any injectors, drain the oil rails by removing the drain plugs inside the valve cover. On 94-97 trucks theyʼre just under where the electrical connectors are on the gasket. These plugs are very tight; give them a sharp blow with a hammer and punch to help break them loose, then use a 1/8" Allen wrench. The oil will drain out into the valve train area and from there into the crankcase. Donʼt drop the plugs down the push rod holes! Also remove one of the plugs on top of each oil rail, (beside where the lines from the High Pressure Oil Pump enter) for a vent to allow air to enter so the oil can drain. The plugs are 5/8”. Inspect the plug O-rings and replace if necessary. If the plugs under the covers leak, it will cause a substantial loss of performance. When removing the injectors, oil and fuel from the passages in the cylinder head drains down through the injector bore into the cylinders. If not removed, this can hydro-lock the engine when cranking. There is a ~40cc dish in the center of each piston. Fluid accumulates in it, as well as in the corner on the outside of the piston between the piston top and the cylinder wall, due to the 45* slope of the cylinder bank. -
Low Pressure High Torque Quasi Turbine Rotary Air Engine
ISSN: 2319-8753 International Journal of Innovative Research in Science, Engineering and Technology (An ISO 3297: 2007 Certified Organization) Vol. 3, Issue 8, August 2014 Low Pressure High Torque Quasi Turbine Rotary Air Engine K.M. Jagadale 1, Prof V. R. Gambhire2 P.G. Student, Department of Mechanical Engineering, Tatyasaheb Kore Institute of Engineering and Technology, Warananagar, Maharashtra, India1 Associate Professor, Department of Mechanical Engineering, Tatyasaheb Kore Institute of Engineering and Technology, Warananagar, Maharashtra, India 2 ABSTRACT: This paper discusses concept of Quasi turbine (QT) engines and its application in industrial systems and new technologies which are improving their performance. The primary advantages of air engine use come from applications where current technologies are either not appropriate or cannot be scaled down in size, rather there are not such type of systems developed yet. One of the most important things is waste energy recovery in industrial field. As the natural resources are going to exhaust, energy recovery has great importance. This paper represents a quasi turbine rotary air engine having low rpm and works on low pressure and recovers waste energy may be in the form of any gas or steam. The quasi turbine machine is a pressure driven, continuous torque and having symmetrically deformable rotor. This report also focuses on its applications in industrial systems, its multi fuel mode. In this paper different alternative methods discussed to recover waste energy. The quasi turbine rotary air engine is designed and developed through this project work. KEYWORDS: Quasi turbine (QT), Positive displacement rotor, piston less Rotary Machine. I. INTRODUCTION A heat engine is required to convert the recovered heat energy into mechanical energy. -
Air-Cooled Cylinders 2
Air-Cooled Aircraft Engine Cylinders An Evolutionary Odyssey by George Genevro Part 2 - Developments in the U.S. The Lawrance-Wright Era. In the U.S., almost the only proponent of the air-cooled engine during World War I was the Lawrance Aero Engine Company. This small New York City firm had produced the crude opposed twins that powered the Penguin trainers, which were supposed to be the stepping-stone to the Jenny for aspiring military pilots. The Penguins were not intended to fly but apparently could taxi at a speed that would provide some excitement for trainees as they tried to maintain directional control and develop some feel of what flight controls were all about. The Lawrance twins, which can be seen in many museums, had directly opposed air- cooled cylinders and a crankshaft with a single crankpin to which both connecting rods were attached. This arrangement resulted in an engine that shook violently at all speeds and was therefore essentially useless for normal powered flight. After World War I, some attempts were made, generally unsuccessful, to convert the Lawrance twins into usable engines for light aircraft by fitting a two-throw crankshaft and welding an offset section into the connecting rods. This proves that the desire to fly can be very strong indeed in some individuals. The hairpin valve springs pictured to the left were possibly pioneered by Salmson in 1911, and later used not only on British single-cylinder racing motorcycle engines, but also by Ferrari and others into the 1950s. This use was a response to the same problem that led to desmodromic valves at Ducati, Norton (test only) and Mercedes - namely the fatigue of coil springs from "ringing". -
Control Valve Sizing Theory, Cavitation, Flashing Noise, Flashing and Cavitation Valve Pressure Recovery Factor
Control Valve Sizing Theory, Cavitation, Flashing Noise, Flashing and Cavitation Valve Pressure Recovery Factor When a fluid passes through the valve orifice there is a marked increase in velocity. Velocity reaches a maximum and pressure a minimum at the smallest sectional flow area just downstream of the orifice opening. This point of maximum velocity is called the Vena Contracta. Downstream of the Vena Contracta the fluid velocity decelerates and the pressure increases of recovers. The more stream lined valve body designs like butterfly and ball valves exhibit a high degree of pressure recovery where as Globe style valves exhibit a lower degree of pressure recovery because of the Globe geometry the velocity is lower through the vena Contracta. The Valve Pressure Recovery Factor is used to quantify this maximum velocity at the vena Contracta and is derived by testing and published by control valve manufacturers. The Higher the Valve Pressure Recovery Factor number the lower the downstream recovery, so globe style valves have high recovery factors. ISA uses FL to represent the Valve Recovery Factor is valve sizing equations. Flow Through a restriction • As fluid flows through a restriction, the Restriction Vena Contracta fluid’s velocity increases. Flow • The Bernoulli Principle P1 P2 states that as the velocity of a fluid or gas increases, its pressure decreases. Velocity Profile • The Vena Contracta is the point of smallest flow area, highest velocity, and Pressure Profile lowest pressure. Terminology Vapor Pressure Pv The vapor pressure of a fluid is the pressure at which the fluid is in thermodynamic equilibrium with its condensed state. -
Preparation of Papers in Two-Column Format
International Conference on Ideas, Impact and Innovation in Mechanical Engineering (ICIIIME 2017) ISSN: 2321-8169 Volume: 5 Issue: 6 1336 – 1341 __________________________________________________________________________________________ A Review on Application of the Quasiturbine Engine as a Replacement for the Standard Piston Engine Akash Ampat, Siddhant Gaidhani2,Sachin Yevale3, Prashant Kharche4 1Student,Department of Mechanical Engineering, Smt. Kashibai Navale College of Engineering, Pune;[email protected], 2Student,Department of Mechanical Engineering, Smt. Kashibai Navale College of Engineering, Pune; [email protected] ABSTRACT This paper reviews the concept of a Quasiturbine (also known as Qurbine) Engine and its potential as a replacement for the standard Piston Engine. The Quasiturbine Rotary Air Engine is a low rpm engine, working on low pressure. For this purpose, a binary system of Quasiturbines is also used. It also discusses the multi-fuel capability of Quasiturbine and how it can be used in vehicle propulsion systems. This piston-less rotary machine is intended to be used where the existing technologies are centuries old and have numerous insurmountable problems. It has been consistently observed that this engine provides a better efficiency, much smaller ratio of unit displacement to engine volume, extremely high power per cycle and reduced emissions. Key words: Quasiturbine, standard piston engine, piston-less rotary engine, deformable rotor. I. INTRODUCTION A. Need and Invention Dr. Gilles Saint-Hilaire, a thermonuclear physicist, after thoroughly studying the limitations of conventional engines, designed the Quasiturbine Engine. The Quasiturbine is a continuous Torque, symmetrically deformable spinning wheel. The Saint-Hilaire family used a modern computer based approach to map the conventional engine characteristics with optimum physical-chemical graphs. -
2-Stroke Scavenging in Conventional and Minimally-Modified 4-Stroke
inventions Article 2-Stroke Scavenging in Conventional and Minimally-Modified 4-Stroke Engines for Heavy Duty Applications at Low to Medium Speeds Dirk Rueter Institute of Measurement and Sensor Technology, University of Applied Sciences Ruhr-West, D-45479 Muelheim an der Ruhr, Germany; [email protected] Received: 14 June 2019; Accepted: 7 August 2019; Published: 9 August 2019 Abstract: The transformation of a standard 4-stroke cylinder head into a torque-improved and gradually more efficient 2-stroke design is discussed. The concept with an effective loop scavenging via an extended inlet valve holds promise for engines at low- to medium-rotational speeds for typical designs of conventional 4-stroke cylinder heads. Calculations, flow simulations, and visualizations of experimental flows in relevant geometries and time scales indicate feasibility, followed by a small engine demonstration. Based on presumably long-forgotten and outdated patents, and the central topic of this contribution, an additional jockey rides on the inlet valve’s disk (facing away from the combustion chamber) and reshapes the in-cylinder flow into a reverted tumble. A quick gas exchange with a well-suppressed shortcut into the open exhaust is approached. For overall mechanical efficiency, the required charge pressure for scavenging is of paramount importance due to the short scavenging time and the intake’s reduced cross-section. Herein, still acceptable charging pressures are reported for scavenging periods equivalent to low or medium rotational speeds, as characteristic for heavy-duty applications. Using widely available components (charger, direct injection, variable camshaft angles) an increased engine efficiency is suggested due to the 2-stroke’s downsizing effect (relatively less internal friction as well as the promise of more torque and a decreased size). -
1/8” Poppet Valves
1/8” POPPET VALVES 1/8" POPPET TYPE-VALVES provide a complete line of economical, compact, trouble-free units. They are available in a wide variety of manually operated 2-way, 3-way and 4-way models. The valve bodies are corrosion resistant aluminum. All other parts are treated or plated to provide long service and resist corrosion. The poppet seal is Buna-N. Air flow capacity is 25 Cu. Ft. free air per minute at 100 P.S.I. Maximum operating pressure is 150 P.S.I. Maximum temperature range is 250°F. V2 TWO-WAY BUTTON VALVE Depressing button will permit flow. May be mounted on any one of three sides. V23 THREE-WAY BUTTON VALVE Depressing button will permit flow. Releasing button will permit exhaust flow through button stem. V2H TWO WAY TWO BUTTON VALVE One common inlet Two separate outlets. THREE-WAY VALVES During operation, air will not escape to atmosphere. Lever bearings are of hardened steel for long service. The utilizable exhaust port will accept our Bleed Control Valve PTV305 for controlling the exhaust. Can be mounted on either of two sides. LEVER OPERATED V3NC THREE-WAY NORMALLY CLOSED V3NO THREE-WAY NORMALLY OPEN HAND OPERATED HV3NC THREE-WAY NORMALLY CLOSED HV3NO THREE-WAY NORMALLY OPEN CAM OPERATED CV3NC THREE-WAY NORMALLY CLOSED CV3NO THREE-WAY NORMALLY OPEN FOOT OPERATED FT300NC THREE-WAY NORMALLY CLOSED FT300NO THREE-WAY NORMALLY OPEN PILOT TIMER VALVE PTV3NC THREE-WAY NORMALLY CLOSED PTV3NO THREE-WAY NORMALLY OPEN Valve consists of a diaphragm pilot chamber which operates the 3-way valve section. -
Review of Advancement in Variable Valve Actuation of Internal Combustion Engines
applied sciences Review Review of Advancement in Variable Valve Actuation of Internal Combustion Engines Zheng Lou 1,* and Guoming Zhu 2 1 LGD Technology, LLC, 11200 Fellows Creek Drive, Plymouth, MI 48170, USA 2 Mechanical Engineering, Michigan State University, East Lansing, MI 48824, USA; [email protected] * Correspondence: [email protected] Received: 16 December 2019; Accepted: 22 January 2020; Published: 11 February 2020 Abstract: The increasing concerns of air pollution and energy usage led to the electrification of the vehicle powertrain system in recent years. On the other hand, internal combustion engines were the dominant vehicle power source for more than a century, and they will continue to be used in most vehicles for decades to come; thus, it is necessary to employ advanced technologies to replace traditional mechanical systems with mechatronic systems to meet the ever-increasing demand of continuously improving engine efficiency with reduced emissions, where engine intake and the exhaust valve system represent key subsystems that affect the engine combustion efficiency and emissions. This paper reviews variable engine valve systems, including hydraulic and electrical variable valve timing systems, hydraulic multistep lift systems, continuously variable lift and timing valve systems, lost-motion systems, and electro-magnetic, electro-hydraulic, and electro-pneumatic variable valve actuation systems. Keywords: engine valve systems; continuously variable valve systems; engine valve system control; combustion optimization 1. Introduction With growing concerns on energy security and global warming, there are global efforts to develop more efficient vehicles with lower regulated emissions, including hybrid electrical vehicles, electrical vehicles, and fuel cell vehicles. Hybrid electrical vehicles became a significant part of vehicle production because of their overall efficiency, and they still pose a significant cost penalty, resulting in a stagnant market penetration of 3.2% and 2.7% in 2013 and 2018, respectively, in the United States (US), for example [1].