COURSE STRUCTURE (Effective from the Academic Session 2016-17) Btech Mineral Engineering
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COURSE STRUCTURE (Effective from the academic session 2016-17) BTech Mineral Engineering III SEMESTER SUBJECT L-T–P Credit SUBJECT NAME (Hours per CODE Hours week) FMC 13101 Characterisation of Coal and Minerals 3-0-0 6 FMC 13102 Comminution and Classification 3-1-0 7 GLR 13101 Mineralogy, Petrology & Stratigraphy 3-0-0 6 AMR 13101 Methods of Applied Mathematics - I 3-1-0 7 MCR 13101 Mechanical Engineering – I 3-1-0 7 HSS Electives (Any One) HSE 13302 i) Philosophy of Science (S) HSE 13303 ii) Gandhian Studies (S) 3-0-0 6 HSE 13304 iii) Oral Communication Skills (S) HSE 13305 iv) Oral Presentation Skills (S) FMC 13201 Characterisation of Coal and Minerals Lab 0-0-3 3 FMC 13202 Comminution and Classification Lab 0-0-3 3 GLR 13201 Mineralogy, Petrology & Stratigraphy Lab 0-0-3 3 FMC 13801 Project 0-0-2 2 Total 18-3-11 50 IV SEMESTER L-T–P SUBJECT Credit SUBJECT NAME (Hours per CODE Hours week) FMC 14101 Gravity Separation of Coal and Minerals 3-1-0 7 MER 14102 Mining Methods and Unit Operations 3-0-0 6 AMR 14101 Numerical and Statistical Methods 3-1-0 7 MCR 14101 Mechanical Engineering – II 3-1-0 7 HSR 14306 English for Professional Communication 3-0-0 6 A. FMC 14201 Gravity Separation of Coal and Minerals 0-0-3 3 Lab FMC 14801 Project 0-0-2 2 FMC 14505 Plant Orientation and Composite Viva- 0-0-0 (4) 4 voce SWC 14701 Co-curricular activity 0-0-0 (3) 3 Total 15-3-5 (7) 45 III SEMESTER (BTech Mineral Engineering) Page 1 V SEMESTER L-T–P SUBJECT SUBJECT NAME (Hours per Credit Hours CODE week) BTech MINERAL ENGINEERING FMC 15101 Magnetic, Electrical and Advanced 3-0-0 6 Separation Processes FMC 15102 Extraction of Non-Ferrous Metals from 3-0-0 6 Ores and Concentrates FMC 15103 Froth Flotation 3-0-0 6 MSR 15153 Managerial Economics 3-0-0 6 FMC 15201 Magnetic, Electrical and Advanced 0-0-2 2 Separation Processes Lab FMC 15203 Froth Flotation Lab 0-0-2 2 FMC 15801 Project 0-0-4 4 FMC 15601 Visits to metallurgical, manufacturing 0-0-0 (2) 2 and power plants Total 12-0-8 (2) 34 BTech MINERAL ENGINEERING with HONOURS FMH 15101 Agglomeration Technology 3-0-0 6 FMH 15201 Agglomeration Technology Lab 0-0-3 3 Total 15-0-11 (2) 43 MINOR (MINERAL ENGINEERING) FMM 15101 Introduction to Mineral Engineering 3-0-0 6 FMM 15201 Introduction to Mineral Engineering Lab 0-0-3 3 Total (Minor) 3-0-3 9 MINOR (FUEL ENGINEERING) FMM 15102 Introduction to Fuel Technology 3-0-0 6 FMM 15202 Introduction to Fuel Technology Lab 0-0-3 3 Total (Minor) 3-0-3 9 V SEMESTER (BTech Mineral Engineering) Page 2 VI SEMESTER SUBJECT L-T–P SUBJECT NAME Credit Hours CODE (Hours per week) BTech MINERAL ENGINEERING FMC 16101 Coal Preparation and Utilisation 3-1-0 7 Plant Practices FMC 16102 Ferrous Extractive Metallurgy 3-0-0 6 FMC 16103 Fuel Technology 3-0-0 6 EER 16102 Applied Electrical Engineering 3-0-0 6 FMC 16202 Extractive Metallurgy Lab 0-0-3 3 FMC 16203 Coal Preparation and Fuel 0-0-2 2 Technology Lab FMC 16801 Project 0-0-4 4 FMC 16601 Visits to coal preparation and 0-0-0 (2) 2 utilisation plants Total 12-1-9 (2) 36 BTech MINERAL ENGINEERING with HONOURS FMH 16101 Process Equipment Selection 3-2-0 8 Total 15-3-9 (2) 44 MINOR (MINERAL ENGINEERING) FMM 16101 Extractive Metallurgy 3-0-0 6 FMM 16201 Extractive Metallurgy Lab 0-0-3 3 Total (Minor) 3-0-3 9 MINOR (FUEL ENGINEERING) FMM 16102 Liquid & Gaseous Fuels 3-0-0 6 FMM 16202 Liquid & Gaseous Fuels Lab 0-0-3 3 Total (Minor) 3-0-3 9 VI SEMESTER (BTech Mineral Engineering) Page 3 VII SEMESTER SUBJECT L-T–P Credit CODE SUBJECT NAME (Hours per Hours week) BTech MINERAL ENGINEERING FMC 17101 Mineral Processing Plant Practices 4-0-0 A. Iron Ores, Bauxite, Chromite and (2-0-0) Industrial Minerals, Gold, Silver and 8 Platinum group minerals B. Placer Minerals, Lead-Zinc and Copper (2-0-0) ores, Manganese Ores FMC 17102 Dewatering and Drying 3-0-0 6 MMC 17103 Bulk Solids Handling Equipment 3-1-0 7 MSR 17152 Industrial Engineering & Management 3-0-0 6 FMC 17202 Dewatering and Drying Lab 0-0-2 2 FMC 17801 Project 0-0-6 6 FMC 17601 Visits to ore processing plants 0-0-0 (5) 5 Total 13-1-8 (5) 40 BTech MINERAL ENGINEERING with HONOURS FMH 17101 Computational and Optimisation 3-0-0 6 Techniques Beneficiation Process Control and Plant FMH 17102 3-0-0 6 Layout (S) Total 19-1-8 (5) 52 MINOR (MINERAL ENGINEERING) FMM 17101 Dewatering and Drying 3-0-0 6 FMM 17201 Dewatering and Drying Lab 0-0-2 2 Total (Minor) 3-0-2 8 MINOR (FUEL ENGINEERING) FMM 17102 Coal Carbonisation 3-0-0 6 FMM 17202 Coal Carbonisation Lab 0-0-2 2 Total (Minor) 3-0-2 8 VII SEMESTER (BTech Mineral Engineering) Page 4 VIII SEMESTER SUBJECT L-T–P Credit CODE SUBJECT NAME (Hours per Hours week) BTech MINERAL ENGINEERING FMC 18101 Flowsheet Design and Project 3-2-0 Management 8 A. Flowsheet Design (2-2-0) B. Project Management (1-0-0) Pollution Control & Environmental ESC 18106 3-0-0 6 Management MMC 18101 Maintenance Engineering 3-1-0 7 Electives (Any one) FME 18101 Bio-Mineral Processing FME 18102 Power Plant Engineering 3-0-0 6 FME 18103 Elements of Materials Engineering FME 18104 Clean Coal Technology FMC 18801 Project 0-0-6 6 FMC 18501 Comprehensive Viva-voce 0-0-0 (4) 4 FMC 18601 Visits to ore processing plants 0-0-0 (5) 5 FMC 18001 Vacational Training* 0-0-0 (12) 12 Total 12-3-6 (21) 54 BTech MINERAL ENGINEERING with HONOURS FMH 18101 Modelling and Simulation 3-2-0 A. Modelling (3-0-0) 8 B. Simulation (0-2-0) Total 15-5-6 (21) 62 MINOR (MINERAL ENGINEERING) FMM 18101 Size Enlargement Processes 3-0-0 6 Total (Minor) 3-0-0 6 MINOR (FUEL ENGINEERING) FMM 18102 Modern Energy Systems 3-0-0 6 Total (Minor) 3-0-0 6 * Marks under “Vacational Training (FMC 18001)” will be awarded on the basis of industrial trainings, totaling to a period of at least 12 weeks, undertaken by the student during the vacations between the 4th semester and the 8th semester. VIII SEMESTER (BTech Mineral Engineering) Page 5 DETAILED COURSE CONTENTS (Effective from the academic session 2016-17) BTech Mineral Engineering III SEMESTER FMC 13101 Characterisation of coal and minerals (3-0-0) Mineral Engineering: Definition, importance, scope, objectives, limitations and unit operations. Ore deposits formation, their characteristics and importance in mineral engineering. Mineral, ore and gangue mineral, Grade, Tenor, Process mineralogy, specifications for different industrial applications. Recovery, Grade, Ratio of Concentration, Enrichment Ratio and Separation efficiency etc. liberation and its importance, degree of liberation, optimum degree of liberation; brief introduction to different types of unit operations. Importance of characterisation in coal preparation and mineral processing plant design, operation and control. Sampling: Definition, need, methods of sampling (solids and slurries), Gy’s law of sampling, estimation of minimum amount of sample required, BIS standard for sampling, accurate sampling of solids and slurry Particle size measurements: Various methodologies used for measuring particle size distribution, different nomenclatures and approaches, particle characterization by different techniques, meaning of geometrical diameters, equivalent or derived diameters, statistical diameters to designate the size of the irregular particles, in sieve and sub-sieve sizes. Representation of Particles size analysis: Particle size distribution and quantification, different methodologies for estimating particle size distributions, various methods of gravitational and centrifugal sedimentation and elutriation and their application in particle size measurement. Surface area, shape and porosity: Direct and indirect methods of surface area and shape measurement, permeability, gas adsorption, Volume and porosity measurements, , Bulk solids properties – bulk density, true density. Porosity, Bed porosity, packing density Coal Characterisation: Origin and formation of coal. Coal petrography, mineral matter in coal, chemical and physical properties of coal, plastic/caking properties of coal, grading and classification of coal, selection of coal for various processes. Coal properties, description and determination of various coking and caking properties of coal for metallurgical ad thermal power plants including agglutinating and plastic properties. FMC 13102 Comminution and Classification (3-1-0) Intoduction: Impact of mining and its effect on rock size distribution; particles size distribution functions, Gaudin-Schumann function, Rosin-Rammler function, Gaudin-Meloy equations, Broadbent and Calcott equation, particle size measurement Fundamentals of size reduction, modes of fracture Comminution laws, Drop shatter tests and shatter index, single particle breakage and packed bed breakage; Basic Principles of Crushing and Grinding. Grindability Indices Crushing: Construction & operational features of different crusher: Objectives, Forces of breakage; Design , operation and maintenance of Jaw, Gyratory, Cone, single and double Roll III SEMESTER (BTech Mineral Engineering) Page 6 crushers, Sizers, Hammer mills, Ring Granulators and Rotary breakers, High compression rolls. Performance aspects. In-pit and portable crushers. Grinding: Principles; Construction & operational features of grinding mills: ball, rod, pebble, autogenous, SAG and fluid energy mills, mills used in power plants and cement industry; Mill liners; Feed entry and product discharge mechanisms; Open and closed circuit grinding; Application of of mills; Effect of process parameters on mill performance. Industrial screening: Need and importance of Size Separation, Fundamentals of industrial screening; Dry and wet screening; Classification of screens; Different types of industrial screens.