Pre Feasibility Report
Total Page:16
File Type:pdf, Size:1020Kb
PRE FEASIBILITY REPORT Pre-feasibility Report of Proposed Expansion of the existing Unit to produce MS Billets, MS TMT Bars, MS Structure and MS Wire Rod of M/s Galwalia Ispat Udyog Private Limited Table of Contents 1 EXECUTIVE SUMMARY............................................................................................. 3 1.1 Introduction............................................................................................................... 3 1.2 Synopsis of the Report.............................................................................................. 3 2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION....................... 4 2.1 Identification of the Project and Project Proponent........................................... 4 2.2 Brief Description of Nature of the Project.............................................................. 5 2.3 Need for the Project and Its Importance to the Country and or Region ......... 5 2.4 Employment Generation (Direct) Due to Project................................................ 6 3 PROJECT DESCRIPTION......................................................................................... 7 3.1 Type of Project........................................................................................................ 7 3.2 Location................................................................................................................... 9 3.3 Details of Alternate Sites........................................................................................ 9 3.4 Size and Magnitude of operation........................................................................ 9 3.5 Project Description with Process Details.............................................................. 9 3.6 Availability of water its source, Energy/Power requirement and source ........ 16 4 SITE ANALYSIS........................................................................................................ 17 4.1 Connectivity............................................................................................................ 17 4.2 Land Form, Land use and Land ownership......................................................... 17 4.3 Existing Land Use pattern....................................................................................... 17 4.4 Topography............................................................................................................. 17 4.5 Soil Classification: .................................................................................................... 18 4.6 Existing Infrastructure.............................................................................................. 18 4.7 Social Infrastructure available.............................................................................. 18 5 PLANNING BRIEF.................................................................................................... 20 5.1 Planning concept (type of industries, facilities, transportation etc.) Town and Country, planning/ development authority classification................................ 20 5.2 Population Projection............................................................................................. 20 5.3 Land use planning (breakup along with green belt etc.)................................ 20 5.4 Amenities/Facilities................................................................................................. 20 6 PROPOSED INFRASTRUCTURE................................................................................ 21 6.1 Industrial area (processing area).......................................................................... 21 6.2 Residential Area (non- Processing area)............................................................. 21 1 Pre-feasibility Report of Proposed Expansion of the existing Unit to produce MS Billets, MS TMT Bars, MS Structure and MS Wire Rod of M/s Galwalia Ispat Udyog Private Limited 6.3 Green Belt................................................................................................................ 21 6.4 Social Infrastructure................................................................................................ 21 6.5 Connectivity............................................................................................................ 21 6.6 Water Management (Source and Supply of Water)......................................... 21 6.7 Sewerage System................................................................................................... 22 6.8 Industrial Waste Management............................................................................. 22 6.9 Solid Waste Management..................................................................................... 22 6.10 Power Requirement & Supply/source.................................................................. 22 7 PROJECT SCHEDULE & COST ESTIMATES............................................................... 23 7.1 Total Project Cost.................................................................................................... 23 7. 2 Key Financial Project Cost......................................................................................... 23 8 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS).................................... 25 2 Pre-feasibility Report of Proposed Expansion of the existing Unit to produce MS Billets, MS TMT Bars, MS Structure and MS Wire Rod of M/s Galwalia Ispat Udyog Private Limited 1 EXECUTIVE SUMMARY 1.1 Introduction M/s Galwalia Ispat Udyog Private Limited (GIUPL) is an existing industry and located at Narain Nagar Industrial Estate, Bazpur Road, Kashipur, District Udham Singh Nagar, Uttarakhand, involved for production of M S Billet, MS Structure, TMT Bars through Induction Furnace – CCM – Rolling Mill route for production of 2,37,600 MTPA Billet, 37,600 MTPA MS Structure & 2,00,000 MTPA MS TMT Bars product respectively using Sponge Iron, Iron Scrap, Ferro alloys for making MS billets as basic raw material & Ingots/Billets etc eventually utilized for making MS Structure, TMT Bars. M/s Galwalia Ispat Udyog Private Limited (GIUPL) is planning for capacity expansion by Installing Induction Furnaces 30 Tons (02 Nos.) & 20 Tons (02 Nos.) (One 15 Tons capacity per heat furnace will be replaced by 20 Tons per heat furnace and 1 nos new 20 Tons per heat furnace new install) & Continuous Casting Machine (CCM) and Wire Rod Rolling Mill & increasing the output (speed) of existing Rolling Mill to enhance the annual production capacity from existing MS Billet 2,37,600 (15 MT per heat 4 nos.) MTPA to 5,74,200 MTPA, TMT Bars 2,00,000 MTPA to 4,20,000 MTPA, MS Structure 37,600 MTPA to 1,80,000 MTPA and MS Wire Rod 4,20,000 MTPA. Details is summarized in table below: Product Section Existing Proposed Total Capacity Name Capacity Capacity (MTPA) (MTPA) (MTPA) Billet Melting 2,37,600 3,36,600 5,74,200 TMT Bars Rolling 2,00,000 2,20,000 4,20,000 MS Structure Rolling 37,600 1,42,400 1,80,000 Wire Rod Rolling - 4,20,000 4,20,000 Water for construction and domestic purpose will be drawn from bore well. Total electrical power requirement will increase additionally by about 28500 KVA to run the additional plant and machinery and after expansion the total power requirement will be around 70,000 KVA. The electrical power will be sourced from UPCL. Total land area available with the industrial unit is around 33.1 Acres. 1.2 Synopsis of the Report The pre-feasibility report includes a brief introduction of the company, need and justification of the project, process description, required and available resources, land-use and proposed infrastructure, project schedule, cost estimate for conducting the EIA studies. 3 Pre-feasibility Report of Proposed Expansion of the existing Unit to produce MS Billets, MS TMT Bars, MS Structure and MS Wire Rod of M/s Galwalia Ispat Udyog Private Limited 2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the Project and Project Proponent M/s Galwalia Ispat Udyog Private Limited (GIUPL) is located at Narain Nagar Industrial Estate, Bazpur Road, Kashipur, District Udham Singh Nagar, Uttarakhand. Due to huge demand of steel products, the proponent plans to enhance the production capacity of the plant and proposed the production capacity. The details of the project are given in Table below. Project Details S. No Parameters Description Project falls under Metallurgical Industries (Ferrous & 1 Identification of non-ferrous) project (secondary metallurgical processing) Item 3(a) of the schedule of EIA notification of Sept 14, 2006 & Amended on 24-12-2013 by MoEF&CC. 2 Project Proponent M/s Galwalia Ispat Udyog Private Limited 3 Brief description of The proposed project is for the expansion of the Nature of the project. production capacity of MS Billet 2,37,600 MTPA to 5,74,200 MTPA, TMT Bars 2,00,000 MTPA to 4,20,000 MTPA, MS Structure 37,600 MTPA to 1,80,000 MTPA and MS Wire Rod 4,20,000 MTPA within existing premises only. 4 Salient Features of the Project 4.1 Proposed ~5,74,200 MTPA by using multiple induction production furnaces having aggregate melting capacity of capacity ~125 MT/heat ~4,20,000 MTPA of TMT Bars ~1,80,000 MTPA of MS Structure ~4,20,000 MTPA of Wire Rod 4.2 Total Plot Area Total plot area –33.1 Acres. 4.3 Location Narain Nagar Industrial Estate, Bazpur Road, Kashipur, District Udham Singh Nagar, Uttarakhand. Existing requirement is 170 KLPD and proposed requirement is 4.4 Water 465 KLPD, Total -635 KLPD including 14KLPD existing requirement