Ultra Low Voltage Intel Celeron Processor in 5.25” Form Factor

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Ultra Low Voltage Intel Celeron Processor in 5.25” Form Factor Ultra Low Voltage Intel® Celeron® Processor in 5.25” Form Factor Overview White Paper October, 2003 Order Number: 274002 Ultra Low Voltage Intel® Celeron® Processor in 5.25” Form Factor INFORMATION IN THIS DOCUMENT IS PROVIDED IN CONNECTION WITH INTEL® PRODUCTS. NO LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE, TO ANY INTELLECTUAL PROPERTY RIGHTS IS GRANTED BY THIS DOCUMENT. EXCEPT AS PROVIDED IN INTEL'S TERMS AND CONDITIONS OF SALE FOR SUCH PRODUCTS, INTEL ASSUMES NO LIABILITY WHATSOEVER, AND INTEL DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY, RELATING TO SALE AND/OR USE OF INTEL PRODUCTS INCLUDING LIABILITY OR WARRANTIES RELATING TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, OR INFRINGEMENT OF ANY PATENT, COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT. Intel products are not intended for use in medical, life saving, life sustaining applications. Intel may make changes to specifications and product descriptions at any time, without notice. Designers must not rely on the absence or characteristics of any features or instructions marked "reserved" or "undefined." Intel reserves these for future definition and shall have no responsibility whatsoever for conflicts or incompatibilities arising from future changes to them. The Product Name may contain design defects or errors known as errata which may cause the product to deviate from published specifications. Current characterized errata are available on request. MPEG is an international standard for video compression/decompression promoted by ISO. Implementations of MPEG CODECs, or MPEG enabled platforms may require licenses from various entities, including Intel Corporation. This document and the software described in it are furnished under license and may only be used or copied in accordance with the terms of the license. The information in this document is furnished for informational use only, is subject to change without notice, and should not be construed as a commitment by Intel Corporation. Intel Corporation assumes no responsibility or liability for any errors or inaccuracies that may appear in this document or any software that may be provided in association with this document. Except as permitted by such license, no part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without the express written consent of Intel Corporation. Contact your local Intel sales office or your distributor to obtain the latest specifications and before placing your product order. Copies of documents which have an order number and are referenced in this document, or other Intel literature, may be obtained by calling1-800-548-4725, or by visiting Intel's website at http://www.intel.com. AlertVIEW, AnyPoint, AppChoice, BoardWatch, BunnyPeople, CablePort, Celeron, Chips, CT Connect, CT Media, Dialogic, DM3, EtherExpress, ETOX, FlashFile, i386, i486, i960, iCOMP, InstantIP, Intel, Intel logo, Intel386, Intel486, Intel740, IntelDX2, IntelDX4, IntelSX2, Intel Create & Share, Intel GigaBlade, Intel InBusiness, Intel Inside, Intel Inside logo, Intel NetBurst, Intel NetMerge, Intel NetStructure, Intel Play, Intel Play logo, Intel SingleDriver, Intel SpeedStep, Intel StrataFlash, Intel TeamStation, Intel Xeon, Intel XScale, IPLink, Itanium, LANDesk, LanRover, MCS, MMX, MMX logo, Optimizer logo, OverDrive, Paragon, PC Dads, PC Parents, PDCharm, Pentium, Pentium II Xeon, Pentium III Xeon, Performance at Your Command, RemoteExpress, Shiva, SmartDie, Solutions960, Sound Mark, StorageExpress, The Computer Inside., The Journey Inside, TokenExpress, Trillium, VoiceBrick, Vtune, and Xircom are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States and other countries. *Other names and brands may be claimed as the property of others. Copyright © Intel Corporation 2003 2 White Paper Ultra Low Voltage Intel® Celeron® Processor in 5.25” Form Factor Contents 1.0 Introduction......................................................................................................................... 5 2.0 Nominal Board Stack-Up.................................................................................................... 6 3.0 General Board Layout Guidelines..................................................................................... 7 4.0 Platform Thermal Design Considerations........................................................................ 9 Figures Figure 1. Board Construction Example for 60 Ω Nominal Stack ..................................................... 6 Figure 2. Recommended Eight-Layer Construction for 60 Ω Nominal Stack.................................. 7 Figure 3. Correct Layout Implementation ........................................................................................ 8 Figure 4. Routing Recommendation for High-Speed Signals ......................................................... 8 Figure 5. Heat Sink Option 1: Airflow and Acceptable Orientation to the Processor ...................... 9 Figure 6. Heat Sink Option 2: Airflow and Acceptable Orientation to the Processor .................... 10 White Paper 3 Ultra Low Voltage Intel® Celeron® Processor in 5.25” Form Factor This page intentionally left blank. 4 White Paper Ultra Low Voltage Intel® Celeron® Processor in 5.25” Form Factor 1.0 Introduction The Ultra Low Voltage Intel® Celeron® processor provides an exceptional value for thermally sensitive and space-constrained embedded computing applications by combining the optimal balance of cost, performance, and low power. It is available in small form factor micro-FCBGA packages at 400 MHz and 650 MHz with 256 Kbytes of on-die L2 cache. The new 400 MHz processor, at just 0.95 V and 4.2 W TDP (max), and the 650 MHz processor, at just 1.1 V and 8.3 W TDP (max), are ideal solutions for communication appliances such as network attached storage, web pads, and other embedded applications in the embedded market with lower power envelopes and BOM requirements. The 256 Kbytes of on-die cache combined with the efficiencies of 0.13-micron manufacturing processes offer good low-power processor performance for value-based systems. The compact form factor results in a low profile, meeting small space requirements. This enables a variety of value-based designs for thermally sensitive and space-constrained environments, especially in boards like the 5.25” single form factor that is becoming popular in embedded applications. The Ultra Low Voltage Intel Celeron processors at 400 MHz and 650 MHz are validated with the Intel 440MX and Intel® 815E chipsets. The 815E chipset GMCH provides an integrated graphic solution to eliminate the requirement for an AGP display slot, saving space on the 5.25” form factor. Paired with the 815E GMCH supporting I/O bridge, the Intel I/O Controller Hub 2 (ICH2) provides rich I/O interfaces. ICH2 provides an AC’97 link for audio and telephony CODECs and is able to support up to six channels of PCM audio output (full AC3 decode). This allows an OEM to use its software-configurable AC’97 audio and modem CODEC instead of the traditional ISA devices. An Integrated LAN controller in ICH2 helps minimize PCB trace routing (although an external PHY layer is still required). This further reduces onboard space; normally a full LAN controller (MAC & PHY layers within silicon) requires more space due to silicon/package size. The USB 1.1 controller provides up to four USB ports. The LPC interface provides an interface for an external Super I/O chip for legacy component support. In short, the ICH2 provides a rich set of integrated functions and I/O interfaces for the 5.25” board’s commonly used features. Note: For more information on ICH2 features, please refer to the ICH2 Datasheet, available from the Intel Developer’s Site (http://developer.intel.com/design/chipsets/815e/index.htm) In any circumstance, where a 5.25” form factor embedded application requires ACPI power management, the Ultra Low Voltage Intel Celeron Processor with Intel 815E chipset platform provides ACPI functionality at the following power-management states: • Full-on (S0) • Stop Grant (SI) • Suspend to RAM (S3) • Suspend to Disk (S4) • Soft-off (S5) 5 White Paper Ultra Low Voltage Intel® Celeron® Processor in 5.25” Form Factor 2.0 Nominal Board Stack-Up The Intel 815E chipset platform requires a board stack-up yielding a target impedance of 60 Ω +15 percent with a 5-mil nominal trace width. This requirement is documented in the Low Voltage Intel® Pentium® III Processor with 512K Cache and Ultra Low Voltage Intel Celeron Processor/815E Chipset Platform Design Guides, available from Intel Developer’s Web site (http://developer.intel.com/design/chipsets/815e/index.htm). Figure 1 below shows an example of a PCB stack-up that achieves this, as used in a standard micro-ATX form factor customer-reference board. It is a six-layer PCB construction using 53 percent resin FR4 material. Figure 1. Board Construction Example for 60 Ω Nominal Stack Component-side Layer Cu. prepreg Power Plane Layer Cu. prepreg Total thickness: Signal Layer Cu. 62 mils prepreg Signal Layer Cu. prepreg Ground Layer Cu. prepreg Solder-side Layer Cu. A9224-01 Due to the limited space on 5.25” boards, one might consider an eight-layer stack-up design. If an eight-layer stack-up design is used, it is recommended that platform designers run through simulations of every interface. An eight-layer design must be able to yield a 60 Ω +15 percent with a 5 mil nominal trace width as to meet the requirement documented in the design
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