Article Innovative Building Technology Implemented into Facades with Active Thermal Protection
Daniel Kalús 1, Jozef Gašparík 2, Peter Janík 3, Matej Kubica 1 and Patrik Št’astný 2,*
1 Department of Building Services, Faculty of Civil Engineering, Slovak University of Technology in Bratislava, 810 05 Bratislava, Slovakia; [email protected] (D.K.); [email protected] (M.K.) 2 Department of Building Technology, Faculty of Civil Engineering, Slovak University of Technology in Bratislava, 810 05 Bratislava, Slovakia; [email protected] 3 Engineer in the Field of Energy Efficiency of Buildings, Topolˇcianska5, 851 05 Bratislava, Slovakia; [email protected] * Correspondence: [email protected]; Tel.: +421-915-382-476
Abstract: The article focuses on the description of an innovative solution and application of active thermal protection of buildings using thermal insulation panels with active regulation of heat transfer in the form of a contact insulation system. The thermal insulation panels are part of a prefabricated lightweight outer shell, which together with the low-temperature heating and high-temperature cooling system creates an indoor environment. The energy source is usually renewable energy sources or technological waste heat. Research and development of an innovative facade system with active thermal protection is in the phase of computer simulations and preparation of laboratory measurements of thermal insulation panels with various combinations of energy functions. In the article we present theoretical assumptions, calculation procedure and parametric study of three basic design solutions of combined energy wall systems in the function of low-temperature radiant heating and high-temperature radiant cooling. Citation: Kalús, D.; Gašparík, J.; Janík, P.; Kubica, M.; Št’astný, P. Keywords: innovative facade; active thermal protection (ATP); thermal insulation panels; thermal Innovative Building Technology barrier; renewable energy sources (RES) Implemented into Facades with Active Thermal Protection. Sustainability 2021, 13, 4438. https:// doi.org/10.3390/su13084438 1. Introduction Academic Editor: Miguel Amado The active thermal protection (ATP) system, based on the active control of heat transfer by changing the temperature at the interface of the supporting and thermal insulation Received: 15 March 2021 parts of a building envelope, can fulfil the function of several “energy systems”. Com- Accepted: 10 April 2021 bined building energy systems with active thermal protection (ATP) represent the optimal Published: 15 April 2021 and most comprehensive technical solution for buildings within the meaning of Directive 2018/844/EU, which amends Directive 2010/31/EU on the energy performance of build- Publisher’s Note: MDPI stays neutral ings and Directive 2012/27/EU on energy efficiency, which introduced a new concept into with regard to jurisdictional claims in our legal system—“almost zero energy building (nZEB)” [1]. published maps and institutional affil- The aim of this technology is all categories of buildings (residential buildings, civic iations. amenities, industrial halls, buildings in agriculture), whose perimeter cladding is made of non-transparent materials such as reinforced concrete panels, reinforced concrete mono- lithic walls, walls of bricks and blocks, or metal-based and wood. If the renovated buildings have been only heated, the present invention solves energy Copyright: © 2021 by the authors. savings not only by thermal insulation that actively allows to control the heat transfer Licensee MDPI, Basel, Switzerland. through the building envelope but also the multifunctional of the thermal insulation system, This article is an open access article with an integrated energy system from the exterior tents of the building of the building for distributed under the terms and RES (renewable energy sources)—solar energy and energy. The surrounding environment conditions of the Creative Commons in conjunction with heat pumps, from the interior in the function of thermal barrier, low- Attribution (CC BY) license (https:// temperature heating, high-temperature cooling, heat accumulation and heat recovery. This creativecommons.org/licenses/by/ multifunctional system can also use waste heat from various technologies. 4.0/).
Sustainability 2021, 13, 4438. https://doi.org/10.3390/su13084438 https://www.mdpi.com/journal/sustainability Sustainability 2021, 13, x FOR PEER REVIEW 2 of 22
barrier, low-temperature heating, high-temperature cooling, heat accumulation and heat recovery. This multifunctional system can also use waste heat from various technologies. The aim of the article is to describe the technology of production of thermal insulation panels with various energy functions, instructions for implementation of innovative ther- mal insulation facade with ATP on the building, presentation of theoretical assumptions, Sustainability 2021, 13, 4438 calculation procedure and parametric study of three basic design solutions2 of 21 of combined energy wall systems in low temperature radiant heating and radiant cooling. The innovative facade solution with active thermal protection follows the research of combinedThe aim energy of the article systems is to describe of buildings, the technology especi ofally production low-temperature of thermal insulation radiant heating, high- panels with various energy functions, instructions for implementation of innovative ther- maltemperature insulation facaderadiant with cooling, ATP on thethermal building, barrier presentation and TABS of theoretical (thermal assumptions, active building struc- calculationtures), which procedure is described and parametric mainly study in several of three scientific basic design studies solutions [2–12]. of combined energy wall systems in low temperature radiant heating and radiant cooling. 2. CurrentThe innovative State of facade Technical solution withSolutions active thermal protection follows the research of combined energy systems of buildings, especially low-temperature radiant heating, high- temperatureIn terms radiant of cooling,the thermal thermal protection barrier and TABSof buildi (thermalngs, active structures building with structures), an internal energy whichsource is form described progressive mainly in severalpackaging scientific structures studies [2 –of12 buildings]. with active control of the heat transfer (thermal barrier). From an energy point of view, they are multifunctional with 2. Current State of Technical Solutions one or combined functions of low-temperature radiant heating/high-temperature cooling, In terms of the thermal protection of buildings, structures with an internal energy sourceheat/cold form storage, progressive heat packaging recovery, structures collectors of buildings for solar with energy active control or ambient of the heat energy in combi- transfernation (thermalwith heat barrier). pumps. From New, an energy investigated point of view,variants they of are building multifunctional structures with with an inter- onenal orenergy combined source functions using of low-temperatureexhaust air can radiant also heating/high-temperaturehave the function of cooling,recuperative heat ex- heat/coldchangers storage, in forced heat ventilation recovery, collectors of buildings. for solar energy From or an ambient environmental energy in combina- point of view, build- tion with heat pumps. New, investigated variants of building structures with an internal energying and source energy using systems exhaust air with can alsoATP have have the optimal function ofuse recuperative in the use heat of exchangers RES (renewable energy insources) forced ventilation and waste of heat. buildings. When From preparing an environmental the production point of view,of electricity, building and for example pho- energytovoltaic systems power with plants, ATP have buildings optimal use can in be the combined use of RES (renewablebuilding-energy energy sources) systems with ATP a andsuitable waste alternative heat. When preparingfor self-sufficient the production or to of plus electricity, buildings. for example photovoltaic powerATP plants, are buildings pipe systems can be embedded combined building-energy in envelope building systems structures, with ATP a suitableshown in Figure 1B, to alternative for self-sufficient or to plus buildings. whichATP a areheat-transfer pipe systems embeddedmedium (heating in envelope or building cooling structures, water or shown air) inat Figureregulated1B, temperature tois whichsupplied. a heat-transfer These are medium building (heating structures or cooling with water an or internal air) at regulated energy temperature source and they form a iscombined supplied. Thesebuilding are building and energy structures system. with anFrom internal the energypoint sourceof view and of they thermal form protection of abuildings, combined buildingit is important and energy that system. thermally From the insulated point of viewbuilding of thermal structures protection have the highest of buildings, it is important that thermally insulated building structures have the highest possiblepossible surface surface temperature temperature between between the layers the oflayers the load-bearing of the load-bearing and the thermal and the thermal in- insulationsulation part. ThisThis can can be be achieved achieved with with greater greater thickness thickness of thermal of insulation, thermal showninsulation, shown in inFigure Figure 1A,1A, oror thethe temperature temperature of the of heat-transferthe heat-tra mediumnsfer medium in the ATP in pipe the systemsATP pipe in systems in the thebuilding building structure, structure, seesee Figure Figure1B. 1B.
Figure 1. Surface temperature between layers of the load-bearing and thermal insulation part of buildingFigure 1. structures Surface with temperature classic contact between thermal layers insulation of the system load-bearing (A) and a system and thermal with ATP insulation (B). part of RC—reinforcedbuilding structures concrete, with EPS—expanded classic contact polystyrene, thermal x—increased insulation thickness system of ( thermalA) and insulation, a system with ATP (B). ATP—activeRC—reinforced thermal concrete, protection EPS—expanded (author: Kalús) [3,13 polystyren,14]. e, x—increased thickness of thermal insula- tion, ATP—active thermal protection (author: Kalús) [3,13,14].
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The active thermal protection (ATP) system based on the active control of heat trans- fer, byThe changing active thermal the temperature protection (ATP) at systemthe interface based on of the supporting active control and of heatthermal transfer, insulation partsby changing of the building the temperature envelope, at the shown interface in Figure of supporting 2, can fulfil and the thermal function insulation of several parts “energy systems”.of the building For instance, envelope, it showncan have in Figurea function2, can of fulfil thermal the functionbarrier, oflow-temperature several “energy heating, high-temperaturesystems”. For instance, cooling it can and have heat/cold a function accumulation of thermal barrier, in the low-temperature load-bearing part heating, of building structures.high-temperature Under cooling certain and conditions, heat/cold accumulationATP can serve in theas a load-bearing heat recuperator part of buildingor as an energy collectorstructures. for Under an application certain conditions, with a ATPheat canpump. serve An as aATP heat is recuperator made of pipe or as systems an energy (usually plasticcollector circuits) for an application embedded with in building a heat pump. structures, An ATP through is made which of pipe a systems working (usually medium cir- plastic circuits) embedded in building structures, through which a working medium culates heated by any heat source (CHP—central heat power, natural gas or biomass boil- circulates heated by any heat source (CHP—central heat power, natural gas or biomass ers,boilers, heat heat pumps...). pumps...). The The main main function function of of the the system system is is to to decrease decrease oror eliminateeliminate heat heat losses throughlosses through non-transparent non-transparent structures structures in winter in winter and and at atthe the same same time time to decreasedecrease or or elimi- nateeliminate heat heatgains gains in insummer. summer. It It is is in particularparticular recommended recommended to apply to apply renewable renewable energy energy sourcessources with respectrespect to to low low required required temperatures temperatures of theof the heating heating medium, medium, and therebyand thereby to shortento shorten the the heating heating period period of of the the building. building. Application Application of ATP inin combinationcombination with with waste heatwaste is heat recommended is recommended as well. as well. Buildings Buildings wher wheree this this system system is isapplied applied have have low low energy consumptionenergy consumption and therefore and therefore meet meet the requirem the requirementsents of ofDirective Directive no. no. 2018/844/EU, 2018/844/EU, accord- according to which, from 01.01.2021, all new buildings for housing and civic amenities ing to which, from 01.01.2021, all new buildings for housing and civic amenities should should have energy demand close to zero [1]. have energy demand close to zero [1].
FigureFigure 2. 2.TheThe multiple-function multiple-function character ofof ATP ATP (water (water based) based) (author: (author: Kal úKalús)s) [3,13 ,[3,13,14].14]. RC—reinforced RC—reinforced concrete; concrete; TI— TI— thermalthermal insulation; insulation; (A (A)—thermal)—thermal barrier;barrier; ( B(B)—heating;)—heating; (C )—cooling;(C)—cooling; (D)—heat/cold (D)—heat/cold accumulation. accumulation. Active thermal protection (ATP) wall energy systems with one or two thermal barriers, as described,Active thermal are already protection known, (ATP) e.g., in wall patent ener SKgy 284 systems 751 [15 with]. This one is or a walltwo energythermal barri- ers,system as described, ISOMAX originating are already from known, Luxembourg e.g., in patent (author: SK Kreck 284 é751Edmond [15]. This D.; Beaufort;is a wall energy systemLU—considered ISOMAX to originating be the originator from of Luxembou the idea of activerg (author: thermal Krecké protection Edmond in the form D.; ofBeaufort; LU—considereda thermal barrier), to which, be the similar originator to the TABSof the systems idea of (thermalactive thermal active building protection structures), in the form of auses thermal thermal barrier), active material. which, Insimilar the sense to the of the TABS technical systems solution (thermal presented active in the building patent struc- tures),SK 284 uses 751 [ 15thermal], ATP isactive applied material. in two ways.In the Duringsense of its the operation, technical this solution system usespresented heat in the obtained from solar radiation, which is stored in heat storages, to actively reduce heat loss patent SK 284 751 [15], ATP is applied in two ways. During its operation, this system uses through enveloping structures. During the heating season, water is supplied to the pipes heatfrom obtained the ground from heat solar storage radiation, tank; the which average is stored temperature in heat of storages, the heating to water actively is in reduce the heat lossrange through of 15 to enveloping 20 ◦C. Cold waterstructures. from the During ground the pipe heating register season, is used water for cooling is supplied in the to the pipessummer. from Unlike the ground TABS, this heat system storage does tank; not onlythe average use a concrete temperature core, shown of the in heating Figure3, water is in the range of 15 to 20 °C. Cold water from the ground pipe register is used for cooling in the summer. Unlike TABS, this system does not only use a concrete core, shown in Figure 3, but it can also use wall storage core made of any material with high heat storage
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but it can also use wall storage core made of any material with high heat storage properties, shownproperties, in Figure shown4, or bothin Figure methods 4, canor both be applied, methods shown can in be Figure applied,5[5,10 ,shown11,15]. in Figure 5 [5,10,11,15].
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FigureFigure 3. 3.Application Application of of the the ISOMAX ISOMAX system system in the in sensethe sens of patente of patent SK 284 SK 751 284 on 751 the on exterior the exterior surface sur- offace perimeter of perimeter walls ofwalls a building of a building [15–18]. [15–18].
Figure 4. Cont.
Figure 4. Single-pipe wall energy system ISOMAX in the sense of patent SK 284 751 [15–19].
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Figure 4.Figure Single-pipe 4. Single-pipe wall energy wall energy system system ISOMAX ISOMAX in the in the sense sense of ofpatent patent SK SK 284 284 751 751 [[15–19].15–19].
FigureFigure 5. Two-pipe 5. Two-pipe wall wall energy energy system system ISOMAX ISOMAX in the sense sense of of patent patent SK SK 284 284 751 751 [15–19]. [15– 19].
3. Basic Calculation for Dimensioning Research and development of an innovative facade system with active thermal pro- tection is in the phase of preparation of computer simulations and preparation of labora- tory measurements of thermal insulation panels with various combinations of energy func- tions. In this part we present theoretical assumptions, calculation procedure and paramet- ric study of 3 basic design solutions of combined energy wall systems in the function of low-temperature radiant heating and high-temperature radiant cooling. Before designing the system, it is necessary to determine the temperature in the layer in which the ATP will be located. The calculation must be performed under various exter- nal and internal conditions. For correct function of the system, it is necessary to know the change in temperature in this layer under influence of changes in external conditions. It is advisable to create a dependence curve. Not knowing the conditions can lead to unneces- sary waste of energy, or even discharging of the heat storage. An example was performed on perimeter structures. The assessment was processed for indoor air temperature 20 °C (heating season) and 26 °C (summer season) and outdoor air temperature −18 °C, −11 °C
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3. Basic Calculation for Dimensioning Research and development of an innovative facade system with active thermal protec- tion is in the phase of preparation of computer simulations and preparation of laboratory measurements of thermal insulation panels with various combinations of energy functions. In this part we present theoretical assumptions, calculation procedure and parametric study of 3 basic design solutions of combined energy wall systems in the function of low-temperature radiant heating and high-temperature radiant cooling. Before designing the system, it is necessary to determine the temperature in the layer in which the ATP will be located. The calculation must be performed under various external and internal conditions. For correct function of the system, it is necessary to know the change in temperature in this layer under influence of changes in external conditions. It is advisable to create a dependence curve. Not knowing the conditions can lead to unnecessary waste of energy, or even discharging of the heat storage. An example was performed on perimeter structures. The assessment was processed for Sustainability 2021, 13, x FOR PEER REVIEW ◦ ◦ 7 of 22 indoor air temperature 20 C (heating season) and 26 C (summer season) and outdoor air temperature −18 ◦C, −11 ◦C and 0 ◦C. In summer, outdoor air temperature of +32 ◦C was considered. As an example, three structures will be examined: and 0 °C. In summer, outdoor air temperature of +32 °C was considered. As an example, three• structuresStructure will A—consists be examined: of a reinforced concrete load bearing structure 200 mm thick • Structure(reinforced A—consists concrete), of a reinforced which isconc insulatedrete load bearing from the structure outside 200 withmm thick polystyrene 120 mm (reinforcedthick. The concrete), ATP wouldwhich is beinsulated placed from in athe layer outside of with mortar polystyrene bed between 120 mm the load-bearing thick.wall The and ATP the would insulation, be placed shown in a layer in of Figure mortar6; bed between the load-bearing • wallStructure and the insulation, B—consists shown of in a Figure reinforced 6; concrete load bearing structure 200 mm thick, • Structure B—consists of a reinforced concrete load bearing structure 200 mm thick, which is insulated on the exterior and interior side with polystyrene 60 mm thick. The which is insulated on the exterior and interior side with polystyrene 60 mm thick. TheATP ATP would would be located located in the in themiddle middle of the ofload the bearing load structure, bearing shown structure, in Fig- shown in Figure7; • ureStructure 7; C—consists of aerated concrete blocks (PBT) 300 mm thick and insulated • Structurefrom the C—consists exterior of with aerated polystyrene concrete blocks 50 mm (PBT) thick. 300 mm The thick ATP and would insulated be placed in between, fromshown the exterior in Figure with8 .polystyrene 50 mm thick. The ATP would be placed in be- tween, shown in Figure 8.
FigureFigure 6. 6.PerimeterPerimeter wall construction wall construction with ATP—structure with ATP—structure A [20,21]. A [20,21].
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FigureFigure 7. 7.PerimeterPerimeter wall wallconstruction construction with ATP—structure with ATP—structure B [20,21]. B [20,21].
FigureFigure 8. 8.PerimeterPerimeter wall wallconstruction construction with ATP—structure with ATP—structure C [20,21]. C [20,21]. Structures with the same heat transfer coefficient have diametrically different tem- peratures at the ATP location. For structure A, it ranges from 16 °C (at θe = −18 °C) to 17.9 °C (at θe = 0 °C). The temperature in the ATP pipe as a thermal barrier must therefore be higher. For structure B, the ATP would be located in the middle of the reinforced concrete structure, where the temperature ranges from 0 °C (at θe = −18 °C) to 9.5 °C (at θe = 0 °C). For structure C, the temperature ranges from −3.0 °C (at θe = −18 °C) to 7.9 °C (at θe = 0 °C). A building structure that would have inverted layers such as structure A, i.e., thermal insulation from the interior and reinforced concrete from the exterior, has not been as- sessed. Such a structure would have the highest heat fluxes to the exterior and the tem- perature in the ATP layer would be below 0 °C. The circulating medium should not be water. The task will be to further calculate the heat flux from the interior and the heat flux from the ATP to the exterior, so that the system can be evaluated in more detail. Heat exchange in the ATP system represents combined heat transfer by convection and radiation. Heat transfer occurs on the inside and outside of the building structure. On the inside of the building structure there is: • Air flow, as the air is warmer in the higher positions and colder in the lower positions; • Radiation as a consequence of the heat exchange of a given structure with all other room structures. On the outside of the building structure there is: • Air flow mostly along the structure due to wind; • Radiation between a given surface of a structure and the sky, between surrounding buildings and terrain [12,22–24].
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Structures with the same heat transfer coefficient have diametrically different tem- ◦ ◦ peratures at the ATP location. For structure A, it ranges from 16 C (at θe = −18 C) to ◦ ◦ 17.9 C (at θe = 0 C). The temperature in the ATP pipe as a thermal barrier must therefore be higher. For structure B, the ATP would be located in the middle of the reinforced ◦ ◦ ◦ concrete structure, where the temperature ranges from 0 C (at θe = −18 C) to 9.5 C (at ◦ ◦ ◦ ◦ θe = 0 C). For structure C, the temperature ranges from −3.0 C (at θe = −18 C) to 7.9 C ◦ (at θe = 0 C). A building structure that would have inverted layers such as structure A, i.e., thermal insulation from the interior and reinforced concrete from the exterior, has not been assessed. Such a structure would have the highest heat fluxes to the exterior and the temperature in the ATP layer would be below 0 ◦C. The circulating medium should not be water. The task will be to further calculate the heat flux from the interior and the heat flux from the ATP to the exterior, so that the system can be evaluated in more detail. Heat exchange in the ATP system represents combined heat transfer by convection and radiation. Heat transfer occurs on the inside and outside of the building structure. On the inside of the building structure there is: • Air flow, as the air is warmer in the higher positions and colder in the lower positions; • Radiation as a consequence of the heat exchange of a given structure with all other room structures. On the outside of the building structure there is: • Air flow mostly along the structure due to wind; • Radiation between a given surface of a structure and the sky, between surrounding buildings and terrain [12,22–24]. The following relations will be used to calculate the heat flow from the ATO [12,22–24]: Average temperature of the structure in the axis of the pipes:
L tgh m. 2 − = ( − ) ( ) θd θi θm θi . L K (1) m. 2 ◦ θd—is the average temperature of the structure in the axis of the pipes ( C), ◦ θi—calculated internal room temperature ( C), ◦ θm—average heating water temperature ( C), L—axial distance of pipes (m), m—coefficient characterizing the heating plate in terms of heat dissipation (m−1). Coefficient characterizing the heating plate in terms of heat dissipation: s 2.(Λ + Λ ) = a b −1 m 2 m (2) π .λd.d
Λa—thermal permeability of the layer in front of the pipes toward the interior (W/(m2.K)), 2 Λb—thermal permeability of the layer behind the pipes toward the exterior (W/(m .K)), λd—thermal conductivity of the material into which the tubes are inserted (W/(m.K)), d—pipe diameter (m). Thermal permeability of the layer in front of the pipes toward the interior: v u u 1 2 Λa = W/ m .K (3) t a + 1 ∑ λa αp
Thermal permeability of the layer behind the pipes toward the exterior: v u 1 Λ = u W/ m2.K (4) b t b 1 ∑ λ + 0 b αp Sustainability 2021, 13, 4438 9 of 21
a—thickness of the layer in front of the pipes (m), b—thickness of the layer behind the pipes (m), λa, λb—thermal conductivity of the material of the respective layer (W/(m.K)), 2 αp—heat transfer coefficient toward the interior (W/(m .K)), 2 α’p—heat transfer coefficient toward exterior (W/(m .K)). Average surface temperature of the structure:
L Λ Λ tgh m. 2 θ − θ = a . (θ − θ ) = a . (θ − θ ). (K) (5) p i α d i α m i L p p m. 2 Specific heat output (flow) from the structure toward the interior: