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IDM 11-12 December 2018 INTERNATIONAL IDM 11-12 December 2018 PROCESSING INGREDIENTS PACKAGING IT LOGISTICS www.international-dairy.com International FoodTec Award 2015 for Membrane- Filtration RO HighTS Process Technology Get your trucks off the road! Membrane Filtration Realize with the ALPMA RO HighTS application reductions in CreamoProt transportation costs up to 80% Milk and Whey Technology energy costs up to 50% compared to an evaporator More information on page 40 LTH Dresden Salzburger Str. 38|40 01279 Dresden www.lthdresden.de Branch of ALPMA Alpenland Maschinenbau GmbH, Germany Ad_RO-high Titel_IDM_2_RZ.indd 1 29.11.18 16:53 MEMBRANE DIAGNOSTICS HAS NEVER BEEN EASIER. Tetra Pak® Membrane Scope • No dismantling required • No downtime • No unneeded membrane replacement The Tetra Pak® Membrane Scope is safe and easy to operate and will have your membrane system up and running again in no time. Contact us for more details. Moving food forward. Together. Tetra Pak Filtration Solutions Phone +45 8720 0840 [email protected] www.tetrapakfiltration.com MembraneScope_IDM_Ad_215x280mm.indd 1 17-08-2018 14:18:12 Editorial | IDM Strategic planning required Cheese makers need to keep up with increasing import demand in Asia id you know that Pakistan produces 2.4% of the milk collected worldwide, with a CAGR of 2.9% since 2009? Or did you know that Lithuania increased the import of liquid milk by 50% in 2017? Let alone DLuxembourg, where milk collection showed a 4.1% CAGR between 2010 and 2017. These and a zillion of other facts and figures can be found in the new edition of the "World Dairy Situation" report recently issued by the International Dairy Federation (IDF) at their annual meeting in South Korea. IDF’s collection of such a huge amount of data over around 200 pages surely stands out amongst most of the reports on the dairy sector that circulate around the globe even if it does not go into the depths of case or niche market studies as produced by 3A Business Consulting or Preben Mikkelsen. Anyone who needs the quick overview on what is happening in the dairy trade worldwide and/or in single – country milk markets are well advised to order a copy of the "World Dairy Situa - tion" (www.store.fil-idf.org). The annual publication offers useful insight on macro supply and demand Roland Sossna trends in the dairy sector with data on global milk production and processing, pricing, consumption Editor IDM and trade. International Dairy Magazine [email protected] international-dairy.com This year, the WDS report presented three very important findings. One of them is that a milkfat-driven recovery of the markets has generated profitable milk prices throughout most of 2017, leading to an above average growth in milk production. The strongest growth rates were recorded in India, Pakistan, Turkey, Australia, Poland and the United Kingdom. The second finding – good news by the way! – is that there was greater import demand by China last year due to a shortfall in milk production. The country reappeared as the biggest dairy importer in the world after stock that was built before 2016 was depleted. The demand growth is in UHT milk, Mozzarella and cream cheese. The third finding – splendid news! – was that major exporters like Oceania, the US and the EU will have to grow cheese production to keep up with the increasing import demand in Asia, with Japan, the Republic of Korea and China being especially important destinations. Here, the WDS report gets to the point again as the analysis of supply and demand trends helps the management of dairy and cheese-making companies seize market opportunities with key decision-mak- ing and strategic planning. Get yourself a copy, recommends Roland Sossna. 11-12 2018 | international-dairy.com · 3 IDM | Content 8 Cheddar cheese culture 11 125 years of innovation, Ingredients quality and customer focus Anniversary 14 Eliminating benzoates in cheese and whey Ingredients 18 NEWTRITION X. Innovation Summit 26 Natural Brown Board 41 Protecting dairy products Events Packaging against physical conta- mination QC COLUMNS: 9, 10, 13, 21, 33, 46 Suppliers guide 40, 43, 44 News 47 Imprint 33 People 47 Preview IDM 11-12 4 · 11-12 2018 | international-dairy.com Content | IDM Editorial: 3 Strategic planning required Anniversary: 11 125 years of innovation, quality and customer focus Site report: High-performance packaging machines with inline 40 Europe’s largest RO installation in production sterilisation systems for all packaging materials for a gently fi lled product under aseptic conditions. QC: 41 Protecting dairy products against physical contamination Markets: 33 New issue of "The World Dairy Situation 2018" 44 EU Protein Strategy EDA European Dairy Platform: Form-Fill-Seal Machine 38 A Green Future for European Dairy » up to 200,000 cups/h » in-mould cup labelling device Events: » machine integrated sleeving system 18 NEWTRITION X. Innovation Summit 43 Lehui Finnah Packtec at Brau Technology/IT: 6 Hygienic centrifugal pumps with high efficiency 22 Quality. Efficiency. Squared. 28 Clean, consistent, safe Cup Fill and Seal Machine 36 Cleaning 4.0 » up to 58,000 cups/h » fl exible and easy format change Vasquez Column: » simultaneous fi lling of different fl avours 31 Trends in the dairy sector Ingredients: 8 Cheddar cheese culture 10 Dairy trends for manufacturers 14 Eliminating benzoates in cheese and whey 34 Celebrating 20 Yyears in food protection Bottle Fill and Seal Machine 43 Chr. Hansen acquires Hundsbichler » up to 46,000 bottles/h 44 Natural ingredients will gain edge in ice cream » compact linear machine design » for glass and/or plastic bottles Packaging: 13 Remote services solution Finnah Packtec GmbH | Einsteinstraße 18 | D-48683 Ahaus 24 Changing the face of aseptic liquid packaging info@fi nnah-packtec.de | www.fi nnah-packtec.de 26 Natural Brown Board 11-12 2018 | international-dairy.com · 5 IDM | Technology/IT Operating costs minimized – yield increased Hygienic centrifugal pumps with high efficiency igh-performance pumps are in use in filtration systems of the dairy industry. A continuous use often around the clock and large quantities to be circulated require "work animals" whose Hnumber of providers is quite manageable. And to design cen- trifugal pumps of such capacity hygienically and as energy-efficiently as possible is a real challenge. Acquired in 1994 by the Theo Müller Group, Sachsenmilch Leppers- dorf GmbH is today regarded as one of the most powerful and state- of-the-art dairies in Europe. Each year, with around 2,600 employees, more than 1.8 billion kilograms of raw milk are refined into a wide variety of products such as UHT milk, milk powder, butter, cheese or whey derivatives. Since the acquisition, the location has been con- stantly expanded or modernized and has now invested a total of over one billion euros over time. A considerable sum was used to build facilities for whey process- The Whey V-building of the Sachsenmilch plant in Leppersdorf ing, which currently employs around 160 people. This independent business unit has been set up since 2002 in several steps. The Whey All expansion stages have one thing in common – and this applies V section, which was commissioned in April 2016, stands for the pro- in particular to Whey V – not only ensuring the highest levels of hy- duction of lactose according to the Dry Mix standard for use in the giene is a top priority, but also important aspects of energy effi- baby food industry. ciency when using modern mechanical equipment. This also includes the selection of the right pump equipment, which has to fulfil various tasks in production. Ideal cooperation As the ideal partner in terms of filtration and process technology, VA GmbH was hired. Headquartered in Stuttgart and with assembly center in Heilbronn, Germany, the company specializes in the planning and installation of process equipment for the food and dairy industry and has been responsible for the overall project Molke V and others. After a short time, the performance of the pumps used there was put to the test and they were looking for alternatives in this capacity range. The choice was made for centrifugal pumps from Diksmuide- based manufacturer Packo Inox, whose German representative Koch Pumpentechnik was responsible for the technical advice as well as the organizational handling and accompanied the conversion on site. Based on the assumption that centrifugal pumps in filtration appli- Maintaining a good cooperation: Michael Kühn (center), Head of cations are in operation 24 hours a day, almost 365 days a year, high Technical Projects of Sachsenmilch, Uwe Koch (right) and Stef- efficiency, lower operating costs and low maintenance were impor- fen Strömich, Koch Pumpentechnik tant factors in the decision-making process. Three years ago, at one 6 · 11-12 2018 | international-dairy.com Technology/IT | IDM of the ultrafiltration plants, one of the 16 built-in pumps equipped with 110 kW motors was first exchanged by a Packo Inox MFP3 stain- less steel centrifugal pump. The approximately four-month test pro- moted amazing results in several respects. Optimized flow behaviour due to spiral construction Of great importance was the achievement of an increased efficiency, since the exchanged pump has a welding construction. The MFP3 is The optimization of flow and equipped with an efficiency-optimizing 316L stainless steel cast hous- the resulting energy savings ing and also features a hygienic closed impeller made of precision cast are achieved by a cast spiral stainless steel. housing Packo Inox is one of the few manufacturers of hygienic centrifu- gal pumps that meet or exceed the high technical requirements of Regulation (EU) No. 547/2012, which is actually required by the EU for water pumps, with regard to the MEI (Minimum Efficiency Index).
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