Thermoelectric Exploration of Silver Antimony Telluride and Removal of the Second Phase Silver Telluride
A Thesis
Presented in Partial Fulfillment of the Requirements for the Degree Masters of Science in the Graduate School of The Ohio State University
By
Michele D. Nielsen, B.S.
Graduate Program in Mechanical Engineering
The Ohio State University
2010
Thesis Committee:
Joseph Heremans, Advisor
Walter Lempert
© Copyright by
Michele D. Nielsen
2010 Abstract
As demands for energy increase throughout the world, the desire to create energy efficient technologies has emerged. While the field thermoelectricity has been around for well over a century, it is becoming increasingly popular, especially for automotive applications, as new and more efficient materials are discovered. Thermoelectricity is a technology in which a temperature difference can be applied to create a potential difference for the application of waste heat recovery or a potential difference can be used to create a temperature difference for heating and cooling applications.
Materials used in thermoelectric devices are semiconductors with high Figure of Merit, zT. The dimensionless thermoelectric Figure of Merit is a function of Seebeck coefficient, S, electrical resistivity, , and thermal conductivity, . Experimental testing is used to determine the properties of these materials for optimized zT.
This thesis covers a new class of thermoelectric semiconductors based on rocksalt I-V-
VI 2 compounds, which intrinsically possess a lattice thermal conductivity at the amorphous limit. It has been shown experimentally that AgSbTe 2, when optimally doped, reaches a zT =1.2 at 410 K. 3 Unfortunately, there is a metallurgical phase transition at 417 K (144 °C). The phase transition at 417 K was identified to be a potential problem in thermal cycling, and is expected with all heavy chalcogenides of group Ib elements. This issue has to be resolved before I-V-VI 2 can be considered practical. After examination, two routes to avoid the phase transition were planned: (1) alloying AgSbTe 2 with Na, and (2) using off-stoichiometry formulations Ag 1-xSb 1+y Te 2.
Experimental results show that with increased sodium concentration, resistivity increases substantially, causing this method to be impractical for optimizing zT, however it did ii eliminate the phase transition at 417K. Using off-stoichiometric silver antimony telluride shows promising results with high S, on the order of 250-400 V/K, and maintains the low thermal conductivity on the order of 0.6-0.7 W/mK.
iii Dedication
This is dedicated to my parents, sister, and grandparents for their continual support and encouragement throughout my entire life and especially during my time in graduate school.
iv Acknowledgments
I would like to acknowledge Dr. Heremans for the guidance that he has given me during my time as a graduate student. His teaching in lab and encouragement in conferences and presentations has genuinely helped expand my knowledge and confidence in the field.
I would also like to thank Vladimir Jovovic for teaching me the fundamentals of thermoelectricity and measurement methods. Additionally, I would like to thank Christopher Jaworski for helping me to develop an in depth understanding of the physics and chemistries of the material systems I was working on and for being a part of the daily bagel break and brainstorming session.
v Vita
April 23, 1985……………………….Born – Mansfield, Ohio 2003…………………………………Monroeville High School 2008…………………………………B.S. Mechanical Engineering, The Ohio State University 2008 to present……………………...Graduate Research Associate, Department of Mechanical Engineering, The Ohio State University
Fields of Study
Major Field: Mechanical Engineering
vi Table of Contents Abstract...... ii Dedication...... iv Acknowledgments ...... v Vita ...... vi List of Figures ...... viii Chapter 1: Introduction to Thermoelectricity ...... 1 Seebeck coefficient, Peltier, & Thomson Effects and Joule Heating...... 3 Transverse and Magnetically Induced Thermoelectric Effects...... 5 Hall Effect ...... 6 Thermoelectric Material and Device Efficiency ...... 7 Device Setup & Efficiency...... 7 Material Figure of Merit...... 10 Thermal Conductivity ...... 11 Thermoelectric Material Overview ...... 12 Experimental Methods...... 16 Sample Preparation...... 16 Experimental Setup...... 16 Error Considerations ...... 18 Chapter 2: Introduction to Silver Antimony Telluride ...... 20 Chapter 3: Sodium Substitution in Silver Antimony Telluride...... 22 Background ...... 22 Conclusions ...... 31 Chapter 4: Off-Stoichiometric Silver Antimony Telluride...... 32 Intrinsic Doping...... 36 Extrinsic Doping...... 44 Conclusions ...... 49 References...... 50
vii List of Figures
Figure 1. Simplified thermoelectric circuit...... 4 Figure 2. Hall Effect ...... 6 Figure 3. Typical thermoelectric device setup ...... 8 Figure 4. Relationship between electric field and direction of carrier velocity...... 15 Figure 5. Cryostat experimental setup...... 17 Figure 6. Ternary phase diagram for Na-Sb-Te system. 5 ...... 22 Figure 7. X-Ray diffraction of Ag (1-x) Na xSbTe 2. ── ── : AgSbTe 2 , ─ ─ ─: Ag 0.5 Na 0.5 SbTe 2 , ─── : NaSbTe 2 ...... 23 Figure 8. Lattice constant calculation of 2 nd peak from X-ray diffraction demonstrates a linear relationship with increasing amounts of Sodium...... 24 Figure 9. 2 nd peak analysis of X-ray diffraction shows leftward shift of peaks with increasing Sodium concentrations...... 24 Figure 10. Differential Scanning Calorimetry (DSC) analysis was conducted to determine phase transition temperatures. (bottom to top) Red: Ag0 .97 Na 0.03 SbTe 2 , Blue: Ag 0.9 Na 0.1 SbTe 2 , Light Green: Ag 0.8 Na 0.2 SbTe 2 , Purple: Ag 0.7 Na 0.3 SbTe 2 , Pink: Ag 0.5 Na 0.5 SbTe 2 , Brown: Ag 0.25 Na 0.75 , Dark Green: NaSbTe 2...... 25 Figure 11. Resistivity as a function of Temperature. + AgSbTe 2 , ●Ag 0.97 Na 0.03 SbTe 2 , Ag 0.9 Na 0.1 SbTe 2 , Ag 0.8 Na 0.2 SbTe 2 , * Ag 0.7 Na 0.3 SbTe 2 , ˟ Ag 0.5 Na 0.5 SbTe 2 , Ag 0.25 Na 0.75 SbTe 2 , NaSbTe 2...... 26 Figure 12. Seebeck coefficient through the entire range of samples. (left), ●Ag 0.97 Na 0.03 SbTe 2 , Ag 0.9 Na 0.1 SbTe 2 , Ag 0.8 Na 0.2 SbTe 2 , * Ag 0.7 Na 0.3 SbTe 2 , Ag 0.25 Na 0.75 SbTe 2. (right) NaSbTe 2...... 27 Figure 13. Seebeck coefficient (left) and resistivity (right) as a function of sodium concentration at 300K...... 28 Figure 14. Thermal conductivity. The symbols are & AgSbTe 2 Ag 0.97 Na 0.03 SbTe 2 ● Ag 0.8 Na 0.2 SbTe 2 ▪ Ag 0.5 Na 0.5 SbTe 2...... 29 Figure 15. Hall coefficent for + AgSbTe 2, • Ag 0.97 Na 0.03 SbTe 2, Ag 0.9 Na 0.1 SbTe 2 .....30 Figure 16: (left) Ag-Sb-Te ternary phase diagram and (right) psuedobinary Ag 2Te-Sb 2Te 3 diagram from ASM International 6...... 32 Figure 17. DSC latent heat trace for various off-stoichiometric compounds ...... 34 Figure 18. XRD of AgSbTe 2 (bottom) and Ag 0.366 Sb 0.558 Te (top) ...... 35 Figure 19. DSC trace of single phased Ag 0.366 Sb 0.558 Te...... 35 Figure 20. (left) Low temperature Seebeck coefficient measurement of Ag 0.366 Sb 0.558 Te. (right) Low temperature resistivity measurement of Ag 0.366 Sb 0.558 Te...... 36
viii Figure 21. . Room temperature Seebeck coefficient (top), and resistivity (bottom) of samples, ● with low temperature phase transition, ● without low temperature phase transition. Silver concentration for all samples held constant at 0.366...... 38 Figure 22. Room temperature power factor (bottom) of samples, ● with low temperature phase transition, ● without low temperature phase transition. Silver concentration for all samples held constant at 0.366...... 39 Figure 23. Seebeck coefficient, resistivity, and zT for ( ) Ag 0.366 Sb 0.563 Te 0.995 ,( ˟ ) Ag 0.366 Sb 0.54 Te 1.05 ,...... 40 Figure 24. Seebeck coefficient, resistivity, and zT with no phase transition below 200 oC ( ● ) Ag 0.336 Sb 0.558 Te, ( ) Ag 0.366 Sb 0.53 Te, ( ) Ag 0.366 Sb 0.5 Te, ( )Ag 0.366 Sb 0.58 Te...... 42 Figure 25. Ternary diagram of off-stoichiometric silver antimony telluride compounds with described thermal treatment. • Single phase materials multiple phase materials .44 Figure 26. Seebeck coefficient, resistivity, and zT for extrinsically doped off- stoichiometric silver antimony telluride: ( ) Ag 0.366 Sb 0.53 Te, (+)Ag 0.366 Sb 0.52 Te + 2%Co, (*)Ag 0.366 Sb 0.525 Te + 1%Co, ( ) Ag 0.366 Sb 0.53 Te + 2%Fe, ( )Ag 0.366 Sb 0.53 Te+2%Ni ...... 45 Figure 27. Extrinsic doping of off-stoichiometric silver antimony telluride using Na 2Se and transition metals: (+)Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te), ( *)Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te) + 2%Co, ( □)Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te) + 2%Fe, ( )Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te) +2%Ni ...... 47 Figure 28. VSM of extrinsically doped samples: black - Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te) +2%Ni, red - Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te) +2%Co, blue - Ag 0.366 Sb 0.558 Te + 0.5%(Na 2Se+Te) +2%Fe, green - Ag 0.366 Sb 0.53 Te +2%Co, orange - Ag 0.366 Sb 0.53 Te +1%Co...... 48
ix Chapter 1: Introduction to Thermoelectricity
As demands for energy increase throughout the world, the need to create energy efficient technologies has emerged. While the field of thermoelectricity has been around for over a century, it is becoming increasingly popular, especially for automotive applications, as new and better performing materials are discovered. With fuel prices fluctuating and increased concern over the environmental impact of these fuels, increased focus on improving the efficiency of automotive vehicles has been especially important.
Approximately 2/3 of the energy input from fuels is lost in the form of waste heat through engine coolant, oil, and exhaust gasses.1
Due to the inefficiencies of typical engines, waste heat recovery can be viewed as one potential way to improve overall fuel efficiency in automotive vehicles. For vehicles, design aspects must be incorporated to make up for unsteady heat dissipation due to varying speeds, varying climates, the relatively small area which they can occupy, and weight constraints. Thermoelectric devices provide direct heat to electricity conversion, and therefore can be used to supplement electrical systems in a vehicle.
1 Thermoelectric materials are capable of converting heat to electricity, and vice versa.
Thermoelectricity is the science of designing such materials. A temperature difference can be applied to create a voltage. This can be applied in waste heat recovery. A potential difference can be used to create a temperature difference for cooling applications.
The size of thermoelectric devices is a major advantage because they are light weight and very compact. Additionally, thermoelectric modules are steady state devices with no moving parts, which reduces the chance of having costly repairs needed from wear. The disadvantages of this technology include low efficiencies exhibited in thermoelectric materials. Many of the current materials in use in thermoelectric devices are rare metals and some of the materials are toxic in their element form (lead, thallium, etc.). While the device itself does not pose harm to the consumer, these materials pose a potential hazard for workers creating and recycling devices.
A simple air-liquid thermoelectric heat exchanger, where hot gas from the engine exhaust is used to create a large temperature gradient, has been studied in some depth by the automotive industry. The application of a thermoelectric device into a vehicle could be used in such a way that the thermoelectric generator is heated through the hot exhaust gasses and cooled either through a cooling system or ambient air. Thermoelectric devices can also be used for cooling applications. Recently, these devices have been used commercially for heated and cooled seats and cup holders. Thermoelectricity can also be used for cooling applications such as in electronics. Peltier cooling devices use electricity to create nearly instantaneous cooling. Additionally, these devices are light
2 weight, portable, and superior to traditional cooling methods because they do not require the use of environmentally harmful refrigerants and have no moving parts.
Thermoelectric devices are the only alternative for cooling to the vapor-compression cycle, and their efficiency does not scale with device size.
Seebeck coefficient, Peltier, & Thomson Effects and Joule Heating
The Seebeck effect was discovered by Thomas Seebeck in the early 1800s. It is defined as the potential difference created as a result of carriers (i.e. electrons, holes) diffusing to the cold side of a material while a temperature gradient is applied. The Seebeck coefficient, S, can be expressed as:
∆V S = (1.1) ∆T
The Seebeck coefficient is a state function and therefore does not depend on shape or size of the material being tested; however, it is temperature dependent. The temperature dependence of the Seebeck coefficient stems from it being a reflection of carrier entropy, which is a function of temperature. From the Nernst principle, it goes to zero at absolute zero temperature. Metals typically have a Seebeck coefficient on the order of a few