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A Review on Thermoelectric Generators: Progress and Applications

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A Review on Thermoelectric Generators: Progress and Applications energies Review A Review on Thermoelectric Generators: Progress and Applications Mohamed Amine Zoui 1,2 , Saïd Bentouba 2 , John G. Stocholm 3 and Mahmoud Bourouis 4,* 1 Laboratory of Energy, Environment and Information Systems (LEESI), University of Adrar, Adrar 01000, Algeria; [email protected] 2 Laboratory of Sustainable Development and Computing (LDDI), University of Adrar, Adrar 01000, Algeria; [email protected] 3 Marvel Thermoelectrics, 11 rue Joachim du Bellay, 78540 Vernouillet, Île de France, France; [email protected] 4 Department of Mechanical Engineering, Universitat Rovira i Virgili, Av. Països Catalans No. 26, 43007 Tarragona, Spain * Correspondence: [email protected] Received: 7 June 2020; Accepted: 7 July 2020; Published: 13 July 2020 Abstract: A thermoelectric effect is a physical phenomenon consisting of the direct conversion of heat into electrical energy (Seebeck effect) or inversely from electrical current into heat (Peltier effect) without moving mechanical parts. The low efficiency of thermoelectric devices has limited their applications to certain areas, such as refrigeration, heat recovery, power generation and renewable energy. However, for specific applications like space probes, laboratory equipment and medical applications, where cost and efficiency are not as important as availability, reliability and predictability, thermoelectricity offers noteworthy potential. The challenge of making thermoelectricity a future leader in waste heat recovery and renewable energy is intensified by the integration of nanotechnology. In this review, state-of-the-art thermoelectric generators, applications and recent progress are reported. Fundamental knowledge of the thermoelectric effect, basic laws, and parameters affecting the efficiency of conventional and new thermoelectric materials are discussed. The applications of thermoelectricity are grouped into three main domains. The first group deals with the use of heat emitted from a radioisotope to supply electricity to various devices. In this group, space exploration was the only application for which thermoelectricity was successful. In the second group, a natural heat source could prove useful for producing electricity, but as thermoelectricity is still at an initial phase because of low conversion efficiency, applications are still at laboratory level. The third group is progressing at a high speed, mainly because the investigations are funded by governments and/or car manufacturers, with the final aim of reducing vehicle fuel consumption and ultimately mitigating the effect of greenhouse gas emissions. Keywords: thermoelectric generator; figure of merit; thermoelectric materials; nanostructuring 1. Introduction The supply of healthy and non-polluting energy is one of today’s major concerns. Fossil fuels currently make up the largest contribution to global energy production. These energy sources are polluting, they emit greenhouse gases and, furthermore, will run out in a few decades’ time [1]. The only current competitor is nuclear power, but the fatal risks involved in nuclear operation, as seen in the nuclear accident at the Fukushima Daiichi power plant (Japan) in March 2011, have limited any expansion or development in the nuclear sector [2]. It is essential for future generations to reduce the quantity of global energy consumed, and this can only be achieved through technological development and the use of diversified renewable energy Energies 2020, 13, 3606; doi:10.3390/en13143606 www.mdpi.com/journal/energies Energies 2020, 13, 3606 2 of 32 sources, i.e., solar, wind and hydropower, in addition to the energy sources currently used [3]. Among these different energy sources, thermoelectricity is currently emerging as a common and promising alternative energy source for the future [4]. Thermoelectric materials have the specific capacity of converting a flow of heat into electrical energy (Seebeck effect) and vice versa (Peltier effect) [5]. Their use is becoming of more interest, as they offer the advantages of recycling waste energy. This means transforming the heat from industry or road transport into electricity, thus increasing system efficiency and decreasing operating costs and environmental pollution. To cite an example of the heat involved, the temperature of exhaust gases emitted from vehicle engines, biomass combustion systems and matrix-stabilized porous medium combustion can reach 500 ◦C, while the operating temperature of micro-turbine power cycles can rise to 600 ◦C, and even to 900 ◦C in the case of a solar energy receiver [6]. Thermoelectric devices are particularly reliable, silent, and do not generate vibrations since their operation does not require the contribution of mechanical energy [7]. For these reasons, major efforts have been carried out, using new materials, to develop the technology of thermoelectric systems. It was during the 1960s that the most important research programs, using semiconductor materials, were carried out in this field [8]. Since the discovery of thermoelectricity (TE) in 1821 by Seebeck [9], researchers have been trying to understand and control this phenomenon. Peltier did exactly this in 1834 by discovering the opposite effect [10], and Lord Calvin in 1851 formulated the laws that link these two phenomena [11]. In the following century, in 1909, Edmund Altenkirch [12] correctly calculated, for the first time, the energy efficiency of a thermoelectric generator now known as figure of merit (ZT), and two years later that of thermoelectricity in cooling mode [13]. In 1912, Altenkirch invented a thermoelectric heating and cooling apparatus [14], which was later succeeded by several other prototypes developed by various scientists and companies. Unfortunately, these attempts to produce a practical refrigerator failed due to the lack of suitable materials [15]. It is worth note that a ZT > 3 for refrigeration and ZT > 2 for power generation is required to replace a conventional energy system [16]. In 1950, Abram Ioffe discovered the thermoelectric properties of semiconductors [17], which opened up new projections for thermoelectricity with a figure of merit ZT close to 1. This value was still low, but acceptable enough for some inventors and industrialists to design new applications to be commercialized. One such application was the thermoelectric refrigerator designed by Becket et al. in 1956 [18]. In the same decade the idea of thermoelectric generators emerged, such as Ioffé’s thermoelectric lamp in 1957, which fed a radio by recovering the heat released by the lamp. In 1993, Hicks and Mildred Dresselhaus [19] showed that quantum-well superlattice structures (small dimensions of matter) could affect thermoelectricity by reducing phonon thermal conductivity, and therefore improving the ZT by a factor of 13. As a result, a new era in thermoelectricity was launched and gave rise to an exponential increase in the number of research projects being carried out into thermoelectricity (Figure1)[20]. EnergiesEnergies2020 2020, ,13 13,, 3606 x FOR PEER REVIEW 33 of of 32 34 Figure 1. Open literature publications on the Web of Science database with the keyword “thermoelectric” asFigure a percentage 1. Open of allliterature publications publications on the database on the for Web each of year Science from 1955 database to 2003 with [20]. the keyword “thermoelectric” as a percentage of all publications on the database for each year from 1955 to 2003 2. Thermoelectric[20]. Modules To extend the use of thermoelectricity, it was essential to manufacture standard thermoelectric modules2. Thermoelectric of different Modules sizes, accessible to all. In 1959 the General Electric company commercialized [21] thermoelectricTo extend modules the use composedof thermoelectricity, of 36 couples it ofwas bismuth essential telluride to manufacture in flat bulk architecture.standard thermoelectric Nowadays, theremodules are dozensof different of companies sizes, accessible all over to the all. world In 1959 that the manufacture General Electric TE modules. company Some commercialized of these are listed[21] thermoelectric in [22]. modules composed of 36 couples of bismuth telluride in flat bulk architecture. Nowadays,A typical there thermoelectric are dozens generatorof companies (TEG) all moduleover the consistsworld that of between manufacture 10 and TE 100 modules. thermoelectric Some of elementsthese are of listed type in n and[22]. type p, electrically connected in series and thermally in parallel, and interposed betweenA typical two ceramic thermoelectric layers, generator as shown (TEG) in Figure module2. The consists p–n pairs of between are joined 10 and by 100 conductive thermoelectric tabs connectedelements toof thetype elements n and viatype a low p, meltingelectrically point connected solder (PbSn in series or BiSn). and When thermally a temperature in parallel, gradient and occursinterposed between between its two two junctions, ceramic thelayers, TEG as converts shown in thermal Figure energy2. The p–n into pairs electrical are joined energy by according conductive to thetabs principle connected of theto the Seebeck elements effect. via This a low flat melting bulk architecture point solder is the(PbSn most or widelyBiSn). When used anda temperature marketed. However,gradient occurs in some between applications its two a flat junctions, shape is notthe practical.TEG converts This isthermal because energy of the diintofficulty electrical in adapting energy theaccording heat source to the to theprinciple thermoelectric of the Seebeck
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