Tthe National Board Synopsis of Boiler and Pressure
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BULLETIN WINTER 2006 • VOLUME 61 • NUMBER 1 Full Steam Ahead The Delta Queen is entering her 79th year Donald E. Tanner Executive Director of service. Read her story on page 10. Richard L. Allison Assistant Executive Director – Administrative George Bynog Assistant Executive Director – Technical Paul D. Brennan, APR Director of Public Affairs Jami Brunk Young Publications Editor Kimberly A. Miller Manager of Publications Cover Story BOARD OF TRUSTEES 10 Tom R. Greene’s Million Dollar Baby David A. Douin Chairman Robert Reetz First Vice Chairman Mark Mooney Second Vice Chairman Features Donald E. Tanner Secretary-Treasurer 3 The Future of Risk-Based Inspections — By Chuck Withers E. Dennis Eastman Member at Large Donald J. Jenkins 8 Continued Service, Repairs, and Modifications of ASME Member at Large Section XII Transport Tanks — By Chuck Walters Yash Nagpaul Member at Large 9 National Board Introduces New DVD Program Martin R. Toth Member at Large 18 Phoenix: Sophistication, Desert-Style ADVISORY COMMITTEE 30 A General Meeting Milestone Charles G. Schaber 37 National Board Recognizes D’Orville Doty Representing authorized inspection agencies (insurance companies) 40 National Board Synopsis Now Free Online Greg McRae Representing pressure vessel manufacturers Charles A. Neumann Representing boiler and pressure vessel users William Carey Representing organized labor Departments Edward J. Hoveke Representing National Board certificate holders 2 Executive Director’s Message: SAFETY: Takes A Moment. Lasts A Lifetime. 5 Inspector’s Insight: For All Inspectors, Safety Is the Top Priority 6 Regulatory Review: Examining the Exemption The National Board of Boiler and Pressure Vessel Inspectors was organized for the purpose of promoting greater safety by securing concerted action and maintain- 32 People: Michael Klosterman Chosen for Membership; MacAdam to Represent ing uniformity in the construction, installation, inspection, and repair of boilers and Pennsylvania; National Board Accepts Montana Chief; New York City’s McGivney other pressure vessels and their appurtenances, thereby assuring acceptance and interchangeability among jurisdictional authorities empowered to assure adherence Joins National Board; Rieger of Manitoba Elected to National Board Membership; to code construction and repair of boilers and pressure vessels. Washington’s Williamson Accepted; Board of Trustees Elects Schaber to Advisory The National Board BULLETIN is published three times a year by The National Board Committee; Five Elected to Honorary Membership of Boiler and Pressure Vessel Inspectors, 1055 Crupper Avenue, Columbus, Ohio 43229- 1183, 614.888.8320, nationalboard.org. Postage paid at Columbus, Ohio. Points of view, ideas, products, or services featured in the National Board BULLETIN 38 Have You Met . .? Steve Donovan, Chief Boiler Inspector, Government do not necessarily constitute endorsement by the National Board, which disclaims of the Northwest Territories responsibility for authenticity or accuracy of information contained herein. Address all correspondence to the Public Affairs Department, The National Board of Boiler and 41 Do You Know . .? Chuck Walters, Technical Projects Administrator Pressure Vessel Inspectors, at the above address. © 2006 by The National Board of Boiler and Pressure Vessel Inspectors. All rights reserved. Printed in the U.S.A. ISSN 0894-9611. CPN 4004-5415. 42 Training Matters: Include Training in Your New Year’s Resolution 43 Training Calendar 44 The Way We Were EXECUTIVE DIRECTOR’S MESSAGE EXECUTIVE DIRECTOR’S SAFETY: Takes A Moment. Lasts A Lifetime. BY DONALD E. TANNER, EXECUTIVE DIRECTOR On May 15, the National Board will celebrate a very special — to underscore what has been one of Hollywood’s most distinc- milestone: the seventy-fifth anniversary of the General Meeting. tive and enduring careers. OFor 75 years — and several generations — the General Meeting To add to what will undoubtedly be an unforgettable Opening has served as an international forum for ideas and concepts that Session, we are featuring another outstanding General Session. have literally reshaped the boiler and pressure vessel industry. Consistent with our guest programs of the past, the 75th General Such longevity is indeed rare. But not unexpected. After all, our Meeting will not disappoint. It all gets underway Monday with a business is safety. As professionals, we know safety is a product short trip to the historic Wrigley Mansion followed by a shopping of planning, perseverance, and patience: three entities requiring stopover at Scottsdale’s celebrated Old Town. On Tuesday, guests a considerable investment in time. will climb aboard the steamboat Dolly for a tour of picturesque Canyon Lake before enjoying a great Arizona-style luncheon and In today’s world, however, time is a luxury. But that doesn’t pre- trip to the must-visit Goldfield Ghost Town. clude each of us from playing a critical role in the safety process. If everyone would take a moment to consider the consequences Our Wednesday outing begins with a scenic motor coach visit to of our actions (personal and professional), the world could be a beautiful Sedona where guests will be given a choice of browsing much safer place. The investment of a single moment — and its the unique shops and boutiques of Tlaquepaque or taking a impact on our lives and the well-being of those around us — can breathtaking Jeep tour of the surrounding Arizona desert. (NOTE: be indelible. the 1-1/2-hour Jeep tour is only available as an option for $60 per person. See page 28 for details.) Following a specially pre- That is why we are encouraging a renewed sense of diligence pared luncheon, we’ll head back to the hotel in plenty of time for during the 75th General Meeting at the JW Marriott Desert Ridge our annual Wednesday banquet and great entertainment by . Resort & Spa in Phoenix. In that spirit, we have designated well, let’s just say you don’t want to miss a very special return SAFETY: Takes A Moment. Lasts A Lifetime. as this year’s theme. engagement by this popular recording artist. To communicate this profound moment-in-time message during If you have never attended a General Meeting, now is the time to our Opening Session, we have called upon a man whose success- make your reservations. You may do so by turning to page 22, or ful professional career has transcended several generations. register and reserve your hotel room online through InfoLink! on A veteran of over one hundred motion pictures and more than the National Board Web site. fifteen hundred television appearances, Leslie Nielsen built a sturdy reputation portraying authority figures (including the While this General Meeting is but the latest of 74 previous, it is, space ship commander in the sci-fi classic Forbidden Planet, and after all, a milestone of considerable significance to the boiler the captain of the ill-fated cruise ship in The Poseidon Adventure) and pressure vessel industry. Just think about how one moment before turning his image inside out as a comedic actor. to register may influence the way you do things . forever. Having begun his prolific television career in 1950, Mr. Nielsen’s REMEMBER: Safety only takes a moment. But lasts a lifetime. credits include appearances on just about every well-known TV situation comedy or drama. More recently, Mr. Nielsen has See you in Phoenix! ❖ turned to movie roles in cult comedic classics — such as the outrageous Airplane and the highly successful Naked Gun trilogy 2 NATIONAL BOARD BULLETIN/WINTER 2006 FEATURE The Future of Risk-Based Inspections by Chuck Withers, Senior Staff Engineer When referring to public safety, the word “risk” is unacceptable. prioritizing inspections, and concentrating inspection efforts on The very thought of placing a dollar value on lives or permitting items and areas identified as high safety risk. This can result in accidents to occur even when consequences are minimal is efficient inspections, effective use of manpower, and realized cost Wunthinkable for organizations responsible for promoting and reductions. enforcing safety. Improved inservice inspection techniques, comprehensive fitness for The concept of Organizations involved with service standards that cover typical failure modes and damage risk-based pressure-retaining items such mechanisms, and increased knowledge and experience have enhanced as boilers, pressure vessels, and industry capabilities. These factors combine to make good engineering inspections has piping strive to perfect safety by decisions involving continued safe operation of pressure equipment. been implemented performing periodic inspections. Overall safety can be improved by focusing attention and efforts on for many years and This equipment can and does fail in items and specific areas where damage mechanisms and failures are is considered a service, causing millions of dollars most likely to occur. viable tool within in property damage and loss of the chemical, life. Risk-based inspection is one The complexity of risk analysis is a function of many factors petroleum, and method to prioritize and optimize contributing to safety such as quality, consistency, and accuracy of nuclear industries. inspection planning. However, the data coupled with the knowledge and experience of personnel and practice of risk-based inspection their ability to apply the rules appropriately. Age of the equipment, must be understood, applied, and operating conditions, maintenance, type of equipment, and other implemented properly to ensure factors must