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Product Specifications and Ordering Information CMS 2019 R2 Condition Monitoring Software Product specifications and ordering information CMS 2019 R2 Condition Monitoring Software Overview SETPOINT® CMS Condition Monitoring Software provides a powerful, flexible, and comprehensive solution for collection, storage, and visualization of vibration and condition data from VIBROCONTROL 8000 (VC-8000) Machinery Protection System (MPS) racks, allowing trending, diagnostics, and predictive maintenance of monitored machinery. The software can be implemented in three different configurations: 1. CMSPI (PI System) This implementation streams data continuously from all VC-8000 racks into a connected PI Server infrastructure. It consumes on average 12-15 PI tags per connected vibration transducer (refer to 3. manual S1176125). Customers can use their CMSHD/SD (Hard Drive) This implementation is used existing PI ecosystem, or for those without PI, a when a network is not available stand-alone PI server can be deployed as a self- between VC-8000 racks and a contained condition monitoring solution. server, and the embedded flight It provides the most functionality (see Tables 1 recorder in each VC-8000 rack and 2) of the three possible configurations by will be used instead. The flight recorder is a offering full integration with process data, solid-state hard drive local to each VC-8000 rack integrated aero/thermal performance monitoring, that can store anywhere from 1 – 12 months of integrated decision support functionality, nested data*. The data is identical to that which would machine train diagrams and nearly unlimited be streamed to an external server, but remains in visualization capabilities via PI Vision or PI the VC-8000 rack until manually retrieved via ProcessBook, and all of the power of the OSIsoft removable SDHC card media, or by connecting a PI System and its ecosystem of complementary laptop to the rack’s Ethernet CMS port and technologies. transferring the data. 2. CMSXC (eXternal Computer) This implementation streams data continuously from all VC-8000 racks, but into a simple * Storage duration depends on hard drive capacity selected and number of channels in the VC-8000 rack. one month of storage is fileserver rather and a PI System server. It is based on smallest available drive size and a fully populated 56- designed for customers that do not require a true channel rack. Largest available drive size is 256GB and corresponds to up to 12 months of data storage for a similarly database, integration with process data, or populated rack. integration with other systems and merely want to store CMS data as files for later retrieval and viewing. © Brüel & Kjaer Vibro ● S1157533002 / V03 ● █ Page 1 of 23 Technical alterations reserved! CORPORATE DOCUMENT EN CMS CMS CMS periodically be stored. By default, this interval is 20 Table 1: Capability minutes, but can be configured for anything between HD XC PI Comparison /SD 1 and 10,000 minutes (approx.1 week). Synchronous and asynchronous waveforms are sampled Online Collection ● ● independently of one another, with separate Offline Collection ● configurable settings for sample rates and number of Events ● ● ● samples per waveform record. Network Required ● ● I-Factor Calculations Server Hardware Required ● ● The i-Factor of a waveform is computed using multiple PI Server S/W Required ● attributes. For a typical radial vibration channel with a PI AF Server S/W Required ● 1 PI Visualization S/W Required ● phase trigger present, these attributes can include : i-Factor ● ● ● · Overall amplitude Business Network Access ● ● · Amplitude of 2 user-defined bandpass regions Analytics ● · Bias (gap) voltage Buffering ● · Machine speed (i.e., phase trigger period) Backfilling ● · 1X, 2X, and nX filtered amplitudes Scaling (supports > 150 chl.) ● · Speed2 400+ interfaces ● Web Server ● When a change in any of these attributes exceeds a Uni-directional protocol ● user-configurable threshold3, it triggers waveform Database Replication ● storage. During a given interval, if more than one Process Data ● waveform has an i-Factor above this threshold, the Notifications ● waveform with the largest i-Factor will be saved. Bearing Database ● Boost (Waveform) Data Collection Decision Support ● In addition to capturing i-Factor waveforms, the rack Performance Monitoring ● may be configured to return every waveform sample during rapid startups and shutdowns4. This allows a Data Capture/Compression complete picture of machinery data during this critical SETPOINT® CMS employs remarkable new tech- event and is ideal for machines such as electric nology that samples each and every waveform from motors whose startups may last only seconds. all channels continuously. However, instead of storing Static Data Collection every waveform, it saves only those waveforms that Static data collection occurs at a fixed 80 ms rate and are “interesting” as determined by a special patented is not affected by waveform collection settings. Trend algorithm. This algorithm returns a numerical plots, Bode plots, and Shaft centerline plots all use measure (known as the i-Factor) that quantifies the static data and thus feature 80 ms data resolution. wave-form’s “interestingness”. When the i-Factor is The PI System applies sophisticated compression sufficiently large, a waveform is stored; when it is not techniques to this data, ensuring optimal hard drive sufficiently large, nothing is stored. In this way, usage without losing resolution. “interesting” data is always stored, “uninteresting” data NOTES: is not stored, and hard drive space is conserved. 1. The number of attributes available varies with channel type Dynamic (Waveform) Data Collection and configuration. See CMS Manual S1176125. Waveform polling interval is every 5 seconds in a 16 2. A delta speed may be configured to ensure collection at a slot (16P) rack (every 2.5 seconds in 8P or 4P) in specified speed interval. normal dynamic collection mode, and continuously in 3. The default setting for this threshold is 6% of full scale (or boost mode. Using our patented i-Factor algorithm, danger setpoint if applicable). It can be adjusted by the user to any value between 1% and 110%, allowing precise waveforms are not saved unless they represent control of dynamic data collection sensitivity. The threshold sufficient change from an adaptive baseline. is adjusted automatically to filter out signal noise. The system also employs a time out interval, ensuring 4. Boost capture is limited to approximately 2 minutes of that even when nothing is changing, a waveform will continuous data at one time. Page 2 of 23 █ © Brüel & Kjaer Vibro ● S1157533002 / V03 Technical alterations reserved! CORPORATE DOCUMENT Product specifications and ordering information CMS 2019 R2 Condition Monitoring Software EN PI Vision PI ProcessBook PI CMS Display Visualization Options Table 2: Comparison PI Vision is used only with CMSPI. of Visualization It is a web server from OSIsoft® used in Capabilities thousands of installations worldwide. It connects data sources (PI Servers) to visualization clients (web browsers) and Multivariable Trends ● ● ● provides a rich suite of tools for visualizing non- ® Alarm Statuses / Lists ● ● ● waveform data. When used with SETPOINT CMSPI, Tabular Data ● ● ● it serves as the platform for basic system navigation, Plant/Enterprise Diagrams ● ● machine train diagrams, machinery health monitor, Machine Train Diagrams ● ● asset hierarchy diagrams, alarm lists, statuses, and X vs. Y ● ● static data trends. When the user needs to view Polar ● waveform data associated with one or more points, Bode ● the CMS Display client is launched from within PI Spectrum ● Vision web pages to bring up appropriate plots for the APHT 1 1 1 selected point(s). Orbits ● Timebase ● PI ProcessBook is an alternative to PI Shaft Centerline ● Waterfall ● Vision and is used only with CMSPI. It serves the same purpose as PI Vision, Cascade ● SUPPORTED PLOTTYPES SUPPORTED Compressor Map 2 but is an older visualization client. While it does not support all of the features of Rod Position ● PI Vision, it is adequate for many users and is an Displaced Volume ● ● appropriate choice for users with a large installed Crank Angle Air Gap ● base of PI ProcessBook across their enterprise who Plot overlay support ● ● ● are not yet ready to upgrade to PI Vision. It is not a Point Selection / Navigation ● ● ● web-based product and the client software on each View via Web Browser ● user’s desktop is thus a licensed application, not Report Generation ● merely a web browser. Export to Microsoft Excel3 4 4 ● Export to .cms file format 5 CMS Display is used with all three configurations of CMS (CMSPI, CMSXC, NOTES: and CMSHD/SD). It is a free download 1. APHT = Amplitude / PHase versus Time. Available via standard available at www.bkvibro.com. When used trend plot capabilities. with CMSPI, PI Vision or PI ProcessBook serves as 2. Requires Compressor Controls Corporation TrainView™ server as the primary visualization environment where the user data source; consult factory for details. frequently builds “dashboards” with trends and 3. Export format is comma separated variable (.csv). statuses. CMS Display is used in these instances as a 4. Requires supplementary PI Dataink software from OSIsoft, an Excel secondary “drill down” utility to examine detailed toolbar add-in. waveform data and specialized plot types used by 5. An open data file format allowing users to export data, share with vibration specialists. When used with CMSXC or others, and view using the free CMS Display client. CMSHD, CMS Display is
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