Control Valves Selection Guide for Control Valves, Count on Azbil
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CA2-8000 Industrial Control Valves Selection Guide For control valves, count on azbil. We have extensive experience in process automation at home and abroad. For over 80 years, since we made Japan’s first domestically produced control valves in 1936, we have delivered products to a wide variety of process automation sites inside and outside Japan. The technology we have accumulated through our abundant experience in the field is the heritage of each newly developed product, and is utilized to make ever more advanced general-purpose control valves with higher performance and greater reliability. In addition to general-purpose valves, we have developed a number of products for specific applications, such as high or low temperature, super high pressure, corrosion resistance, abrasion resistance, and environmental friendliness. In recent years, in order to create added value for plant operation by improving maintenance efficiency, reducing plant operating costs, etc., we acted quickly to make our valve positioners smart. These smart valve positioners, when connected with our PLUG-IN Valstaff control valve maintenance support system, provide new benefits throughout the control valve life cycle, such as assistance in preparing an efficient maintenance plan. Chemical plants Petrochemical plants Thermal power stations As a comprehensive supplier of control valves, the azbil Group continues to provide customers with added value in a variety of areas. Oil refineries Steel mills 2 Industrial Control Valves For control valves, count on azbil. We have extensive experience in process automation at home and abroad. For over 80 years, since we made Japan’s first domestically produced control valves in 1936, we have delivered products to a wide variety of process automation sites inside and outside Japan. The technology we have accumulated through our abundant experience in the field is the heritage of each newly developed product, and is utilized to make ever more advanced general-purpose control valves with higher performance and greater reliability. In addition to general-purpose valves, we have developed a number of products for specific applications, such as high or low temperature, super high pressure, corrosion resistance, abrasion resistance, and environmental friendliness. In recent years, in order to create added value for plant operation by improving maintenance efficiency, reducing plant operating costs, etc., we acted quickly to make our valve positioners smart. These smart valve positioners, when connected with our PLUG-IN Valstaff control valve maintenance support system, provide new benefits throughout the control valve life cycle, such as assistance in preparing an efficient maintenance plan. Chemical plants Petrochemical plants Thermal power stations As a comprehensive supplier of control valves, the azbil Group continues to provide customers with added value in a variety of areas. Oil refineries Steel mills Industrial Control Valves 3 Selection of Control Valve Select the appropriate valve. Select the actuator type. Single seated valves Angle valves Diaphragm actuators Cylinder actuators Basic and most versatile type For high differential pressure, General-purpose, most frequently For high-pressure, large-port valves of control valve slurry, or flashing service used type of actuator PSA6R, PSA7R, Model HAV_ _ _, HAH_ _ _, HAF_ _ _ Model HA_ _, HL_ _ Model DAP560, DAP1000, DAP1500 No. HAL_ _ _, VAU_ _ _ P No. PSA_ _, VA5_ P No. P 10 14 GOM_ _ _ 14 AGVB_ _ _, AGVM_ _ _ Model ACT_ _ _ No. HLS_ _ _, HTS_ _ _ 3-way valves HLC_ _ _, HSC_ _ _ P 6 Fluid mixing/separating by a single valve Angle/3-way valves Cage valves, Model AMT_ _ _, HDT_ _ _ Double seated valves, No. P 10 Select the accessories. and Low-noise valves General-purpose valves For heavy-duty, high pressure and Corrosion-resistant or Positioners Air lock valve, pilot valve high differential pressure service abrasion-resistant valves Selected according to the operating conditions, If the air supply malfunctions these devices For operations and clean processes requiring corrosion-resistance or including input signal, actuator, and secure (lock) the valve position and control abrasion-resistance atmospheres (waterproof, explosion-proof). pneumatic circuit switchover. ADVB_ _ _, ADVM_ _ _, AC2_ _ _ Model ACP_ _ _, HCB_ _ _, HPC_ _ _ AVP_ _ _, HTP-_ _ No. Model VDD_ _ _, VNP_ _ _, HIT_ _ _, Model VPE04-_ , VPE05-_ Model ACN_ _ _, HCN_ _ _, VDN_ _ _ VF02/03/04 or OEM products P No. HIC_ _ _, HMC_ _ _ P No. VPP02-_, VPP03-_, VPP08-_ P No. P 8 12 VPR02-_ 16 18 Rotary valves Valves for the electric Regulators with filter Solenoid valves For processes requiring power market Using KZ03 as the basic model number, If needed, this device controls switchover of the high capacity and For power generation facilities and select low/high pressure type, pneumatic circuit (signals or supply pressure) wide control range special applications connection type, etc. with electric signals (on-off). EGVM_ _ _, EAVM_ _ _ Model Model Model EGVT_ _ _, EGVW_ _ _ Please KZ03-_ _ or OEM products OEM products No. P P EGVD_ _ _, EAVD_ _ _ contact us. No. 17 No. 18 Special purpose valves Motorized valves Volume booster Limit switches For fluid control without a Used to make the pneumatic actuator Added to the actuator in order to produce compressed air supply operate more quickly or to reduce electric signals corresponding to the valve the delay of pneumatic signals. position (open/closed). Model VFR_ _ _ AGVB_ _ _, AGVM_ _ _ VCL5000 No. Model Model Model HLS_ _ _, HTS_ _ _ OEM products VCX7001,1LX7001 P No. P No. P No. P Large-port and high-flow valves 10 ACT_ _ _ 12 18 VCX8001,1LX8001 18 4 Industrial Control Valves Single seated valves Selection of Control Valve Cage valves, Double seated valves, Low-noise valves Select the appropriate valve. Select the actuator type. Rotary valves Single seated valves Angle valves Diaphragm actuators Cylinder actuators Basic and most versatile type For high differential pressure, General-purpose, most frequently For high-pressure, large-port valves of control valve slurry, or flashing service used type of actuator Angle PSA6R, PSA7R, Model HAV_ _ _, HAH_ _ _, HAF_ _ _ Model HA_ _, HL_ _ Model valves DAP560, DAP1000, DAP1500 No. HAL_ _ _, VAU_ _ _ P No. PSA_ _, VA5_ P No. P 10 14 GOM_ _ _ 14 AGVB_ _ _, AGVM_ _ _ Model ACT_ _ _ No. HLS_ _ _, HTS_ _ _ 3-way valves HLC_ _ _, HSC_ _ _ P 3-way 6 Fluid mixing/separating valves by a single valve Angle/3-way valves Cage valves, Model AMT_ _ _, HDT_ _ _ Double seated valves, No. P 10 Select the accessories. and Low-noise valves Corrosion- resistant or General-purpose valves For heavy-duty, high pressure and abrasion- Corrosion-resistant or Positioners Air lock valve, pilot valve resistant high differential pressure service abrasion-resistant valves valves Selected according to the operating conditions, If the air supply malfunctions these devices For operations and clean processes requiring corrosion-resistance or including input signal, actuator, and secure (lock) the valve position and control abrasion-resistance atmospheres (waterproof, explosion-proof). pneumatic circuit switchover. ADVB_ _ _, ADVM_ _ _, AC2_ _ _ Model Motorized ACP_ _ _, HCB_ _ _, HPC_ _ _ AVP_ _ _, HTP-_ _ No. Model VDD_ _ _, VNP_ _ _, HIT_ _ _, Model VPE04-_ , VPE05-_ Model valves ACN_ _ _, HCN_ _ _, VDN_ _ _ VF02/03/04 or OEM products P No. HIC_ _ _, HMC_ _ _ P No. VPP02-_, VPP03-_, VPP08-_ P No. P 8 12 VPR02-_ 16 18 Rotary valves Valves for the electric Regulators with filter Solenoid valves Actuators For processes requiring power market Using KZ03 as the basic model number, If needed, this device controls switchover of the high capacity and For power generation facilities and select low/high pressure type, pneumatic circuit (signals or supply pressure) wide control range special applications connection type, etc. with electric signals (on-off). EGVM_ _ _, EAVM_ _ _ Model Model Model EGVT_ _ _, EGVW_ _ _ Please KZ03-_ _ or OEM products OEM products No. P P EGVD_ _ _, EAVD_ _ _ contact us. No. 17 No. 18 Accessories Special purpose valves Motorized valves Volume booster Limit switches For fluid control without a Used to make the pneumatic actuator Added to the actuator in order to produce compressed air supply operate more quickly or to reduce electric signals corresponding to the valve the delay of pneumatic signals. position (open/closed). Model Special VFR_ _ _ AGVB_ _ _, AGVM_ _ _ VCL5000 No. Model Model Model purpose HLS_ _ _, HTS_ _ _ OEM products VCX7001,1LX7001 P No. P No. P No. P valves Large-port and high-flow valves 10 ACT_ _ _ 12 18 VCX8001,1LX8001 18 Industrial Control Valves 5 General-purpose valves Single seated valves Structural drawing Valve type Top guided single seated control valve Small-port single seated control valve Model No. AGVB_ _ _ / AGVM_ _ _ HLS_ _ _ / HLC_ _ _ Size 1/2" to 4" 1/2" to 1" AGVB_ _ _: ANSI/JPI 150, JIS10K ANSI/JPI 150 to 600 Pressure rating AGVM_ _ _: ANSI/JPI 300,JIS16K to 30K JIS10K to 30K Flanged : RF, FF Flanged : RF, FF, RJ End connection Welded : SW, BW Welded : SW, BW Carbon steel Carbon steel Body material Stainless steel Stainless steel 440CSS 440CSS 316SS, 316SS with CoCr-A Trim material 316SS, 316SS with CoCr-A 316LSS, 316LSS with CoCr-A 316LSS, 316LSS with CoCr-A 329J1SS Temperature range -196 to 400°C -196 to 566°C Leakage performance Class IV, IV-S1, VI Class IV, IV-S1, V, VI Cv range 0.1 to 200 0.01 to 14 Range ability 20:1 to 50:1 (option 75:1) 20:1 to 50:1 (option 75:1) • General-use process for petrochemical and chemical plant Application General-use process for petrochemical and chemical plant • flushing service Bellow seal bonnet, steam jacket Option Low emission gland packing/ SIL3 capable Low emission gland packing/ SIL3 capable Specification sheet No.