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60 Ton Ironworker Manual

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60 Ton Ironworker Manual 60 TON IRONWORKER MANUAL 800-446-4402 www.clevelandsteeltool.com 474 E. 105th St. • Cleveland, OH 44108 Table of Contents 1 Company Profile, Warranty MAINTENANCE 2 Operator and Supervisor Information 36 Precautions, Maintenance Schedule INSTALLATION 37 General Maintenance 3 Requirements 38 Punch 4 Installing the Ironworker 39 Punch Tonnage Requirements 5 Wiring, Powering up 40 Bar Shear SAFETY 41 Angle Shear 6 Machine Front 42 Notcher 7 Machine Back 43 Pedestal Die 8 Machine Right Optional Tooling 9 Machine Left 44 Notcher 10 Danger and Warning Panel 45 Angle Notcher 11 Notice Panel 46 Oversize Punch 12 Additional Graphic 47 Pipe Notcher OPERATION 48 Brake Tooling 13 Precautions, Operations 49 Rod Shear/Multi-Shear 14 Machine Front 50 241 Punch Tooling 15 Machine Back Parts Breakdown 16 Machine Right 51 Exploded View 17 Machine Left 52 Parts List 18 Control Panel 53 Parts List 19 Angle Shear Station 20 Bar Shear Station 21 Electric Stroke Control 22 Punch Station 23 Punch Operation, Clearances and Tonnage 24 Notcher Station Optional Tooling 25 Angle Notcher 26 Auto-Cut 27 Brake 28-29 Notcher 30 Oversize Punch 31 Pipe Notcher 32 Rod Shear/Multi-Shear 33 241 Punch 34 Hydraulic Accessory Package 35 Troubleshooting Company Profile The Cleveland Steel Tool Company offers a full line of high quality, low maintenance Warranty hydraulic ironworking machines, associated The Cleveland Steel Tool Company will, tooling and accessories that are used in the steel within one (1) year of date of purchase, replace fabrication industry. With proper operation, care, F.O.B. the factory, any goods, excluding and maintenance, your Cleveland Steel Tool punches, dies, and/or blades, which are defective Ironworker will provide years of safe, trouble- in materials and workmanship provided that free ironworking service. Please take time to the buyer returns the defective goods, freight study this Operator’s Manual carefully to fully prepaid, to the seller, which shall be the buyer’s understand Ironworker safety procedures, set- sole and exclusive remedy for the defective goods. Hydraulic and electrical components up, operation, care, maintenance, troubleshooting are subject to their respective manufacturer’s and warranty coverage prior to putting the warranties. The Cleveland Steel Tool Company machine into production. Any questions not will, within thirty (30) days of date of purchase, answered within this manual can be directed to replace F.O.B. the factory any punches, dies, The Cleveland Steel Tool Company. and/or blades that prove to be defective in material and workmanship. (Proof of purchase date required) 474 E. 105th St. Cleveland, OH 44108 This warranty does not apply to machines 800-446-4402 ph and/or components which have been altered, 216-681-7009 fx changed or modified in any way, or subjected [email protected] to abusive and abnormal use, inadequate maintenance and lubrication, or subjected to use beyond seller recommended capacities and specifications. THIS WARRANTY IS VOID IF YOU ATTEMPT REPAIRS YOURSELF. In no Machine event shall seller be liable for labor costs expended Identification on such goods or consequential damages. Seller Your Cleveland Steel Tool Ironworker has shall not be liable to the purchaser or any other been serialized for quality control, product person for loss, downtime, or damage directly traceability and warranty enforcement. Please or indirectly arising from the use of the goods refer to the aluminum identification tag with the or from any other cause. No officer, employee, engraved serial number and electrical and power or agent of seller is authorized to make any specifications when ordering parts or filing a oral representations or warranty of fitness or to warranty claim. waive any of the foregoing terms of sale and none shall be binding on seller. 1 Operator and Supervisor Signal Word Definition Information This manual includes four parts: Indicates a hazardous situation that, if not avoided, • Safety Instructions will result in death or serious injury. • Installation Instructions • Operation • Maintenance Indicates a hazardous situation that, if not avoided, READ ALL PARTS BEFORE OPERATING could result in death or serious injury. MACHINERY. Operating machinery before reading and understanding the contents of all four parts greatly increases the risk of injury. Indicates a hazardous situation that, if not avoided, could result in mild or moderate injury. Each of the four parts describe ‘best practices’ in handling, installing, operating and maintaining your machine. The contents of each part is subject to change without notice due to improvements in the machinery or changes in National or Indicates information considered important, but not International standards. hazard related. All rights reserved. Reproduction of this manual in any form, in whole or in part, is not permitted without the written Signal Word Panel on Machine consent of Cleveland Steel Tool. Keep this manual close to the machine to allow for easy reference when necessary. Critical machine safety information is identified on signal word labels. Labels are attached adjacent to the potentially Provide operators with sufficient training and education in the hazardous locations of the machine. Reference Safety basic functions of the machine prior to machine operation. Instructions for additional information regarding the potentially hazardous condition identified on the label. Do not allow for operation of the machine by unqualified personnel. Cleveland Steel Tool is not liable for accidents Review ALL labels on the machinery, reference the arising from unskilled, untrained operation. operational precautions and safe operations sections within this manual before any operation activity is initiated. Do not modify or change the machine without written authorization from Cleveland Steel Tool. Unauthorized Failure to read and understand the signal word labels affixed modification to a machine may result in serious operator to the machinery may result in operator death or injury. injury, machine damage and will void your machine warranty. Never leave a powered machine unattended. Turn machinery OFF before walking away. This machine is manufactured for use by able bodied and able minded operators only. Never operate machinery when tired or under the influence of drugs or alcohol. Do not resell, relocate or export to a destination other than to the original point of sale. Cleveland Steel Tool has designed this machine to meet the standards of the original receiving country and is not liable for meeting any governing body or performance standards beyond those of the original receiving country. 2 • Transportation and Storage: This equipment Installation Requirements will withstand, or has been protected against, This manual provides installation information for the transportation and storage temperatures of -25°C following Cleveland Steel Tool Ironworkers: to +55°C and for short periods up to +70°C. It has been packaged to prevent damage from the effects of 25 Ton 40 Ton 50 Ton normal humidity, vibration and shock. 55 Ton 60 Ton 65 Ton 75 Ton 100 Ton 100 Ton DX Electrical Requirements at Work Station 120 Ton Locate your Cleveland Steel Tool Ironworker directly adjacent to your power supply. Confirm that power supply is not Environmental Requirements at Work Station connected in series with other machinery. Provide dedicated electrical socket and circuit breaker for each Ironworker installed. Cleveland Steel Tool Ironworkers are protected from The work station environment for yourCleveland Steel Tool voltage variations provided the variation does not exceed +/- Ironworker must meet the following minimum requirements: 10% machine rating. • Floor area: Assure that the machinery work area provides for a stable, adequately sized and load rated floor area for material movement to and from the machinery work stations. • Shelter: Cleveland Steel Tool Ironworkers are de- signed for indoor use only. Protect your Ironworking machinery from water, salts and corrosive elements. • Lighting: 500LUX (50 footcandles) minimum. • Operating Temperature: This equipment will oper- ate correctly in its intended ambient, at a minimum between +5° C and +40°C. • Relative Humidity: This equipment will operate correctly within an environment at 50% RH, +40°C. Higher RH may be allowed at lower temperatures. Measures shall be taken by the Purchaser to avoid the harmful effects of occasional condensation. • Altitude: This equipment will operate correctly up to 1000m above mean sea level. Electrical Performance Specification Machine Motor # Type Brand 60Hz/V FLA 50Hz/V FLA 25 Ton 116676 1Hp 1~ Leeson 60 Hz 115/208-230 12/6 50 Hz 110/220 13/6 40, 50, 55, 60 Ton, 132089 5Hp 1~ Leeson 60 Hz 230 19 50 Hz 208-220 23-22 Porta-Power 132077 5Hp 3~ Leeson 60 Hz 208-230/460 14/7 50 Hz 190/380 16/8 CEM3615T-5 5Hp 3~ Baldor 60 Hz 575 5 65, 75, 100 Ton, 132089 5Hp 1~ Leeson 60 Hz 230 19 50 Hz 208-220 23-22 Elite 68, Elite 110, 140809 7.5Hp 3~ Leeson 60 Hz 208-230/460 22-21/10 50 Hz 190/380 24/12 Elite 110/65 D.O. CEM3710T-5 7.5Hp 3~ Baldor 60 Hz 575 8 141140 7.5Hp 1~ Leeson 60 Hz 230 36 100DX, 120 Ton CEM3714T 10Hp 3~ Baldor 60 Hz 208-230/460 25-24/12 EM3714T-5 10Hp 3~ Baldor 60 Hz 575 10 CEM3714T-50 10Hp 3~ Baldor 50 Hz 220/380/440 28/16/14 CL3712T 10Hp 1~ Baldor 3 60 Hz 208-230 38 Installing the Ironworker Receiving the Ironworker Unpacking/Moving the Ironworker Your Cleveland Steel Tool Ironworker includes surface and remotely mounted electrical cabling and hydraulic lines. Exercise caution when removing the factory supplied packaging. Do not cut electrical wires or hydraulic hoses. Cleveland Steel Tool Ironworking machinery is fully assembled and is shipped either by palletized custom wooden 1. Unbolt/unpack Ironworker from its pallet using a 3/4" crate or by shrink–wrapped wooden pallet for ease of transport (19.05mm) socket. Wear appropriate personal protective and receiving.
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