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This document was too large to scan as a single document. It has been divided into smaller sections. Section 1 of 3 Document Information Document # RPP-24544 Revision iB Title DEMONSTRATION BULK VITRIFICATION SYS IQRPE/RCRA DESI6N REVIEW PACKAGE Date 03/03/2006 Originator SHUFORD DH, Originator Co. CH2M, AMEC, JEFFERS J, DMJMH+N FREDERICKSON J, LUEY J Recipient Recipient Co. References ECN-723118-R3 Keywords SUPPL TREATMENT Projects RPP Other Information S 1a. ECN 723118 R 3 CH2M HILL ENGINEERING CHANGE NOTICE Page 1 of 2 ® DM q FM q TM 1b. Proj. ECN - - R 2. Simple Modification 3. Design Inputs - For full ECNs, record information on the ECN-1 Form (not 4. Date ® Yes q No required for Simple Modifications) 2/28/2006 5. Originator's Name, Organization, MSIN, & Phone No. 6. USQ Number 7. Related ECNs M. J. Holm, Closure Projects Engineering Support, 57-67 No. - - - R- ECN-723118, Rev 0 ECN-723118, Rev 1 N/'4 ECN-723118 Rev 2 8. Title 9. Bldg. I Facility No. 10. Equipment I Component ID 11. Approval Designator Incorporate Dried Waste Handling System Design DBVS/241-G N/A ER Information 12. Engineering Documents/Drawings to be Changed ( Incl. Sheet & Rev. Nos.) 13. Safety Designation 14. Expedited/Off-Shift ECN? RPP-24544, Revision 1a q SC q SS q GS ® N/A q Yes 0 No 15a. Work Package Number 15b. Modification Work Completed 15C. Restored to Original Status (TM) 16. Fabrication Support ECN? N/A q Yes ® No N/A N/A RespomiWe Engineer / Data Responsible Enginear / Date 17. Description of the Change ( Use ECN Continuation pages as needed) This ECN revises RPP-24544, Revision ta, "Demonstration Bulk Vitrification System IQRPE/RCRA Design Review Package" to include the Dried Waste Handling System information in Section 2.4. Problem: The Dried Waste Handling System portion of the IQRPE/RCRA design package has been completed and requires release/configuration control. Solution: Update RPP-24544 with RCRA design information on the Dried Waste Handling System so EPA and WDOE can review and approve. Analysis: The original release and subsequent additions to RPP-24544 are listed below: RPP-24544, Revision 0, Released on EDT-821657 incorporated Section 2.1 Waste Receipt System RPP-24544, Revision 1,Released on ECN-723118, Revision 0, incorporated Section 2.3 Secondary Waste'Systerti RPP-24544, Revision 1a, Released on ECN-7231 18, Revision 1, incorporated Section 2.2 Waste Dryer System. EPA and WDOE comments on released portions of the document were resolved and incorporated where available. 18. Justification of the Change (Use ECN Continuation pages as needed) 19. ECN Category This update to RPP-24544 is to incorporate DBVS Dried Waste Handling System RCRA design information and was performed in accordance with the DBVS project schedule. ® Direct Revision No USQ screeing is necessary. This document is being transmitted to the Department of Energy, Office of q Void/Cancel River Protection. A Documented Safety Analysis (DSA) will be prepared for DBVS upon completion of final design. Design changes made after publication of the DSA will require a USQ screening. ECN Type q Supersedure q Revision 20. Distribution se Stamp Name MSIN Name MSIN DH Shuford S7-67 MJ Sutey S7-70 - O r1 nAA FR Miera H6-03 JE Van Beek 57-67 f{pNFOReDI 1 r TH May S7-67 CA Rieck 57-67 ^^ , t W^$E larA MW Leonard 57-67 RR True R3-26 rj...^l SE Carlson 57-67 RL Brown S7-75 WE Bryan S7-67 JC Hoffman 57-67 MA Fish 57-67 ^CH2M EQRG RI-14 A-6003-563.1 (09/05) 1a. ECN 723118 R 3 CH2M HILL ENGINEERING CHANGE NOTICE Page 2 of 2 ® DM q FM q TM 1 b. Proj. ECN R 21. Revisions Planned ( Include a brief description of the contents of each revision) ECN-723118, R4 is planned to incorporate the information for the Main Off-Gas Treatment System, Section 2.5 and be released as RPP-24544, Revision 1c. Note: All revisions shall have the approvals of the affected org anizations as identified in block 11 "Approval Desi nator," on page 1 of this ECN. 22. Commercial Grade Item Dedication Numbers (associated with this 23. Engineering Data Transmittal Numbers ( associated with this design design change) change, e.g., new drawings, new documents) N/A N/A 24. Other Non En ineerin not in HDCS documents that need to be m odified due to this change Type of Document Document Number Update Completed On Responsible Engineer (print/sign and date) Alarm Response Procedure Operations Procedure Maintenance Procedure Type of Document Document Number Type of Document Document Number N/A 25. Field Change Notice(s) Used? NOTE: ECNs are required to record and approve all 26. Design Verification Required? FCNs issued. If the FCNs have not changed the q Yes ® No Yes ® No original design media then they are just incorporated q If Yes, Record Information on the ECN-2 Form, into the design media via an ECN. If the FCN did If Yes, as a minimum attach the one attach form(s), include a description of the interim change the original design media then the ECN will page checklist from TFC-ENG- resolution on ECN Page 1, block 17, and identify include the necessary engineering changes to the DESIGN-P-17. permanent changes. original design media. 27, Approvals Facility/Proje Signatures Date A/E Signatures Date Resp. Engineer DH ShuforAVr Originator/DesignAgent Resp. Manager MJ Sutey Professional Engineer Quality Assurance Project Engineer IS&H Engineer Quality Assurance NS&L Engineer Safety Environ. Engineer FR Miera 3-/-06 Designer Engineering Checker MJ Holm 3- \-olo Environ. Engineer Other RL Brown (Rad Con) Y to Cr Other Other JE Van Beek (P - -' -(f Other Other MW Leonard tl . 1I. 0^ DEPARTMENT OF ENERGY / OFFICE OF RIVER PROTECTION Other Signature or a Control Number that tracks the Approval Signature Other Other ADDITIONAL SIGNATURES Other Other A-6003-563.1 (09/05) Document Number Tank Farm Contractor (TFC) (1) RPP-24544 RECORD OF REVISION Page (2) Title Demonstration Bulk Vitrification System IQRPE/RCRA De sign Review Package Change Control Record Authorized for Release (3) (4) Description of Change - Replace, Add, and Delete Pages Revision (5) Resp. Engr. (PrinUsi9n/date) (6) Resp. Mgr. (print/sign/date) 0 Initial release See EDT 821657 See EDT 821657 CA Direct revision - see ECN 722947, RO See ECN 722947, RO See ECN 722947, RO 1 Direct revision - see ECN 723118, RO See ECN 723118, RO See ECN 723118, RO la Direct revision - see ECN 723118, R1 See ECN 723118, R1 See ECN 723118, R1 lb Direct revision - see ECN 723118, R3 D.H. Shuf rd ^ Z O6 M.J. u y 7j a pG l(X r(^ A-6003-835 (05/04) BEST 1VAlLABLE COPY RPP-24544, Rev. lb Demonstration Bulk Vitrification System IQRPE/RCRA Design Review Package D.H. Shuford CH2M HILL Hanford Group, Inc. Richland, WA 99352 U.S. Department of Energy Contract DE-AC27-99RL14047 EDT/ECN: 72311e-R3 UC: Cost Center: Charge Code: 501907 B&R Code: Total Pages: 2446 Key Words: Design Review, Independent Qualified Registered Professional Engineer, Supplemental Treatment, Bulk Vitrification, IQRPE Abstract: The Supplemental Treatment Test and Demonstration Project is a research, development and demonstration (RD&D) project with the goal of providing the suitability of Bulk Vitrification as an acceptable process for the treatment of tank farm Low Activity Waste. This document provides design information for the regulator's approval in accordance with the requirements of the RD&D permit issued for the project. TRADEMARK DISCLAIMER. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors. Printed in the United States of America. To obtain copies of this document, contact: Document Control Services, P.O. Box 950, Mailstop H6-08, Richland WA 99352, Phone (509) 372-2420; Fax (509) 376-4989. M A R nnS ^^^ NANFORD ST^ RELEA86 4 ^49 Release Approval Date Release Stamp Approved For Public Release A-6002-767 (03/01) BEST A" COPY RPP-24544 Revisicut 1 b Demonstration Bulk Vitrification System IQRPE/ RCRA Design Review Package Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management Contractor for the U.S. Department of Energy Office of River Protection under Contract DE-AC27-99RL74047 CH2MHILL Hanford Group, Inc. P.O. Box 1500 Richland, Washington BEST AYAM COPY RPP-24544 Revision 1 b Demonstration Bulk Vitrification System IQRPE/ RCRA Design Review Package D.H. Shuford J. Jeffers J. Frederickson CH2M HILL Hanford Group, Inc. AMEC Earth and Environmental J. Luey DMJM Technology Date Published March 2006 Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management Contractor for the U.S. Department of Energy Office of River Protection under Contract DE-AC27-99RL14047 CH2MHILL Hanford C'iroup, Inc. P.O. Box 1500 Richland, Washington Release Approval Date RPP-24544 Revision 1 b TRADEMARK DISCLAIMER Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcaWactors. This report has been reproduced from the best available copy. mmIa m the tma.d swo or^m® RPP-24544 lb EXECUTIVE SUMMARY This document provides design information for the Demonstration Bulk Vitrification System Dried Waste Handling System as well as an overview of the system. This information is provided in accordance with the requirements of Permit No.