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Anrak Aluminium Limited Aal/MOEF/28/01/2018 Date: 08.01.2018 J

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Anrak Aluminium Limited Aal/MOEF/28/01/2018 Date: 08.01.2018 J ~ 1 ~A-"r .. t Anrak Aluminium Limited AAl/MOEF/28/01/2018 Date: 08.01.2018 J . ne'lOffice (s·/::- ~i~i~~~:~~~~~~ronment & =q..~(;/;.~~' \ RegionnalOffice (South Eastern Z. e) o\a!;/ N~:·!·V.~l····:····\ * I 1st & 2 d floor, HEPCBuilding, \ +: . lJ. ..Qt ..J.1$.".... / No.34, Cathedral Garden Road,"\ Date... ~ Nungambakam, CHENNAI- 60003l\,1t?..:. e(,{\$- ~(2F: & CC, C~ . S·rr, ~ Sub: Alumina Refinery (1.5 MTPA), Smelter Plant (250,000 TPA) along with captive Power plant (150 MW) at Makavarapalem (Mandai), Visakhapatnam (Dist), A.P. by M/s Anrak Aluminium ltd.- Ref: 1. Letter. No. EP/12.1/694/AP/3397 dated: 04.12.2008. 2. Letter. No. J- 1l011/813/2007-IA II (I) dated: 22.03.2013. (Amendment of EC). 3. Letter. No. APPCB/VSP/VSP/20198/HO/CFO/2013-2765 dated 30.07.2013. 4. Letter No. APPCB/VSP/VSP/20298/HO/CFO/2015-3551, DATED 19.08.2015. 5. Auto renewal order dated 31.08.2018. With reference to your above cited correspondence, we would like to inform you that we are taking necessary follow up actions to fulfill our obligations which are as follows 1. All pre-construction activities and mechanical completion of the project including pre• commissioning trials has been completed by June 2014, and plant is ready for commissioning, but could not commission for want of raw material (Bauxite); which is being not supplied by the APMDC - Andhra Pradesh State Government Public sector. However since huge amount is invested on the project, we are in negotiations for a settlement with lenders, so that we may procure (both locally & import) bauxite, and commission the plant, till APMDC - Andhra Pradesh, State Government supplies us the designated bauxite as agreed. 2. As required by MOEF (EC & CFO) we are also enclosing a point wise compliance report along with this letter and we would be sending our next progress report by July 2018. Regards For Anrak Aluminium Ltd (D.B.V.S.N.RAJU) G.M (SHE) Copy to: 1. The Director, Govt. of India, Ministry of Environment and Forests, Paryavaran Bhavan, CGO Complex, lodhi Road, New Delhi-ll0003 2. The Member Secretary, AP Pollution Control Board, 3. EE,P.P.C.B,Visakhapatnam. Regd. Office: APIIC Industrial Park, G.Koduru Village, Makavarapalem Mandai, Visakhapatnam Dist.-531113, A.P., Ph:+918932227000 Corporateoffice: "LakshmiNivas",70S,RoadNo.3, Banjara Hills, Hyderabad- 500 034, A.P., India,Tel :+91-40-44565400, Fax: +91-40-44565411 Website: www.anrakaluminium.in CIN: U74999AP2007PLC053278 ..... ~ Anrak Aluminium Limited Continuation Sheet .... Point wise compliance for the conditions specified in CFO Ref: No. APPCBNSP/VSP/20298/HO/CF0I2013-2765 SNo Schedule B Compliance The industry shall treat the effluents (Cooling water & The effluents generated from Boiler blow down and Domestic waste water) to standards, Cooling water & Boiler blow before discharging for on land plantation down waste water is treated in 1 ETP (above ground) & re• circulated back to DM water storage tank. STP provided for domestic water treatment. The boiler blow down and cooling water blow down shall Implementing Standards before 2 meet the standards before discharging in guard pond re-circulating to DM water storage tanks The industry shall take steps to reduce water consumption Water consumption is strictly to the extent possible and consumption shall NOT exceed controlled and will not exceed the the quantities mentioned in CFO permissible quantity. Also will 3 develop plans to reduce water consumption. As the plant is not commissioned the water is consumption very less. The industry shall file the water Cess returns in Form-I as Water consumption details are required under section (S) of the Water (Prevention and being reported to MS, APPCB, in Control of Pollution) Cess Act, 1977 on or before the 5th of water cess ferm-I, every month. 4 every calendar month, showing the quantity of water consumed in the previous month along with water meter readings. The industry shall remit water Cess as per the assessment orders as and when issued by Board The emissions from chimney shall not contain constituents ESP at CGPP and bag filters at in excess of the prescribed limits(PM - SOmglNm3) Calcination are provided to meet the prescribed standards (i.e <SO 5 mg/Nrrr'). But the refinery is not commissioned and at present the CGPP is shut down w.e.f 26th Spe 2016. The industry shall comply with emission limits for DG sets As and when DG set IS of capacity upto 800 KW as per the Notification G.S.R.S20 commissioned the same will be (E) dated 01.07.2003 under the Environment (Protection) observed Amendment Rules, 2003 and G.S.R.448(E), dated 6 12.07.2004 under the Environment (Protection) Second Amendment Rules 2004. In case of DG sets of capacity more than 800KW shall comply with emission limits as per the Notification G.S.R.489 (E), dated 09.07.2002 at serial no.96, under the Environment (Protection) Act, 1986 The industry shall comply with ambient air quality Ambient Air Quality being standards ofPM10 - lOtlug/m''). PM2.S - 60 ug/nr'); S02- monitored for PMIO and PM2.S, 7 80 flg/m3; NOx - 80 ug/rrr', NH3- 400flg/m3 outside the CO,Sox,NOx. and the data is factory premises at the periphery of the industry. Standards being up-loaded to CPCB & PCB · , A.J__ Anrak Aluminium Limited Continuation Sheet . for other parameters as mentioned in the National Ambient sites Air Quality Standards CPCB Notification Nc.B- 29016!20!90/PCI-l, dated 18.11.2009 Noise levels: Day time: (6Am to 10PM)- 75 dB (A). Night time- (10 pm to 6 AM)- 70 dB (A) The industry shall not increase the capacity beyond the Yes. will be followed. 8 permitted capacity mentioned 111 this order without obtaining CFE & CFO of the board. 9 The Bauxite shall be charged into Digestors only after Yes. Piezo wells are provided, piezowells are provided as per guidelines around the red but, we shall check piezo wells mud pond and reporting the compliance to RO, before bauxite is charged. Visakhapatnam 10 The industry shall earmark an amount of Rs. 7.24 Crores Yes shall be followed, once the per anum for lOY ears towards the Enterprise Social refinery is commissioned. Responsibility (ESR) activities. The industry shall earmark the amount towards the ESR activities and spend the amount under ESR activities through ESRlCSR Cell in the office of the District Collector. 11 The Red Mud generated from Alumina Refinery-5,800 Red mud pond is constructed as TPD shall be disposed into red mud pond constructed as per the approved design by IISc per MoEF approved design and as per the guidelines of and as per guide lines of CPCB. CPCB. Utmost care shall be taken to ensure that no runoff Red mud generated will be or seepage occur from the red mud disposal site to natural stored/used only as per the guide drainage. The industry shall utilize Red Mud in the lines stated. following areas: a. Utilization in the cement industry as additive & replacement of low grade Iron ore. b. Utilization in the building ! construction industry as a substitute for clay bricks, stabilized blocks, light weight aggregates, foamed blocks and special cements viz., Ferrite cement. c. Utilization for manufacture of ceramic ! refractory products such as Glass, ceramics, files, foamed glass products etc. d. Utilization as a Metallurgical raw material especially for combined extraction of Iron, Alumina, Titanium, Vanadium and fertilizer e. Utilization for treating waste gases and liquid effluents. f. Usage as fertilizer additive. g. Recovery of valuables like gallium. 12 All the units of the ETP shall be impervious to prevent ETP in CGPP is constructed and ground water pollution. it is above ground. 13 Rain water management around Red Mud Pond: Drainage Process water pond is designed to and runoff from the drying areas shall be fully contained receive the runoff water from red and to be drained into the runoff pond. As a result of mud pond, and have a provision contact with the bauxite residue, the water with alkali to pump back in to process line. concentration collected in the runoff pond shall be pumped back into the refinery cooling pond from where it shall be recycled to the Plant. All the water recovered from residue disposal area and The residue water will be taken alkali water shall be stored in Low Total Alkali Reservoir 14 into dirty water pond and further (LTAR) and recycled in the plant. Oily waste water shall taken in to process water pond be treated in API separator and routed to reclamation pond which will be taken back to the ·, k.L Anrak Aluminium Limited Continuation Sheet . for recycling. process. Effluent generated from the dust suppression system In Yes, water generated from dust 15 bauxite and coal handling system shall be diverted to suppression system is taken into effluent pond and reused after treatment. silt traps and is being reused. The industry should maintain log books on the following: Yes, shall be followed once a. Hydraulic loads of effluent generation refinery is in operation b. Characteristics of effluents 16 c. Quantity of effluents generated, evaporated d. Furnish consolidated daily records on the above periodically once in three months to the RO Separate meters with necessary pipe-line should be Yes, meters have been provided. provided for assessing the quantity of water used for each And its readings are being of the purposes mentioned below: reported 111 water cess form-] a. industrial cooling, boiler feed. every month. 17 b. Domestic purposes. c. Process, whereby water gets polluted and pollutants are easily bio degradable.
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