Kompass – Reaming Box 9177 Von Rollstrasse 29 Av

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India Italy Japan KOMET Precision Tools India Pvt. Ltd. KOMET Utensili S.R.L. KOMET GROUP KK 16J, Attibele Industrial Area Via Massimo Gorki n. 11 # 180-0006 BANGALORE - 562 107 20098 S. Giuliano Mil. 1-22-2 Naka-cho Musashino-shi Tel. +91 80 2807 8000 Tel. +39 02 98 40 28 1 Tokyo Japan Fax +91 80 2807 8100 Fax +39 02 98 44 96 2 Grand Preo Musashino 203 [email protected] [email protected] Tel. +81(0)422 50 0682 Fax +81(0)422 50 0683 [email protected] canada korea Mexico KOMET of CANADA KOMET GROUP Precision Tools KOMET de México S. de R. L. de C.V Tooling Solutions ULC Korea Co., Ltd. Acceso 1 Nave 8 No. 116 250 Harry Walker Parkway N #201, Lotte IT Castle-2, 550-1, Fraccionamiento Industrial La Montaña Unit 6B, Newmarket, Gasan-dong, Geumcheon-gu, Querétaro, Qro. C.P 76150 México Ontario, L3Y 7B4 Seoul, 153-768 Tel. +52 442 2109020 Tel. +1-905/954-0466 Tel. +82(0)2.2082-6300 Fax +52 442 2182077 Fax +1-905/954-1068 Fax +82(0)2.2082-6309 [email protected] [email protected] [email protected]

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KOMET Scandinavia AB KOMET Schweiz AG KOMET IBERICA TOOLS S.L. KomPass – Reaming Box 9177 Von Rollstrasse 29 Av. Corts Catalanes 9-11 SE-200 39 Malmö CH-4702 Oensingen Planta baja, local 6B Tel. +46 40 49 28 40 Tel. +41(0)62 285 42 00 08173 SANT CUGAT DEL VALLES Fax +46 40 49 19 95 Fax +41(0)62 285 42 99 Tel. +34 93 5839620 [email protected] [email protected] Fax +34 93 5839612 [email protected] turkey Czech Republic USA KOMET KESICI TAKIMLAR SAN VE TIC LTD STI KOMET GROUP CZ s.r.o. KOMET of America, Inc. KomPass – Reaming Yenikoy Mahallesi Koybasi cad. Na Hůrce 1041/2, 2050 Mitchell Blvd. Akbas Sokak no 7 Sariyer ISTANBUL 160 00 Praha 6 Schaumburg Tel. +90 212 346 01 34 Tel. +420 235010010 IL 60193-4544 Tel. +90 212 346 01 70 Fax +420 235311890 Tel. +1-8 47-9 23 / 84 00 Fax +90 212 346 01 64 [email protected] +1-8 47-9 23 / 84 80 [email protected] Fax +1-8 00-8 65 / 66 38 [email protected]

www.kometgroup.com

As a brand of the KOMET GROUP, DIHART® is convincing for its perfect reaming technology to new dimensions.

For the economic fine machining of bores, the comprehensive tool programme of standardised Monomax® monoblock tools, PCD reamers and tailor-made multiblade stepped reamers and on to customer-specific special tools, guarantees accurate, economic and reliable machining.

Innovative solutions for fine bore machining:

- Reamax® TS – Modular reaming system - Reaming with indexable insert technology - Compensating holder DAH® for µ-accurate concentricity Programme Summary · Tool Selection 4 – 9

1 Reamax® TS 10 – 21

2 Reamax® 22 – 29

3 Monomax® 30 – 39

4 Solid Carbide Reamers 40 – 45

5 Duomax Cutting Ring 46 – 61

Special Tools 6 Insert Reaming Technology 62 – 71 MicroSet System

7 DAH® Compensating Holder 72 – 83 Taper shanks · HSK · ABS® · DPS

Informations, Cutting Data, Performance data 84 – 107 8 Numerical Index, KOMET SERVICE® 3 DIHART® – Innovative Solutions for Precision Finishing of Bores

The KOMET GROUP is a leading global provider of DIHART® reaming tools for the economical ultraprecision machining of bores. Our innovative solution potential, comprehensive performance range and personal commitment are the basis for successful partnerships with our customers.

For more than 60 years DIHART® has been synonymous The standardised tool range and the customer-specific for high-precision reaming. We are successfully meeting special tools guarantee precise, economical and reliable the increasing demand for customer-specific special solu- machining. tions and flexible standard tools we have been continuous- ly expanding our solution competency and our innovative With new product and logistics concepts such as the edge. Our leading market position is the result of consist- modular high-speed reaming tools Reamax® TS, sets ently higher quality and continuous development. standards especially in the standard range. Our knowledge of customer-specific solutions offers unique perspectives. The KOMET GROUP also offers the complete range of services internationally. You can find us wherever you manufac- DIHART® is the brand of the KOMET GROUP for perfect ture your products with an exacting claim for quality. reaming in new dimensions.

4 Index Page 1 General Informations Tool selection 6 – 7 Programme summary 8 – 9

Reaming Tools

Reamax® TS 10 – 21 Reamax® 22 – 29 2 Monomax® 30 – 37 Solid carbide reamer 40 – 45 Duomax Cutting ring 46 – 61

Special Tools MicroSet Sytem 68 – 69 3 Insert Reaming 64 – 64 Easy Special 71

DAH® Compensating Holder 72 – 83

Informations 4 Cutting geometry (ASG) 88 Cutting materials and coatings 89 Tolerances 90 – 91 Surfaces 92 Measuring 93 Cutting data 94 – 95 Technical application hints 96 – 98 Enquiries,test-results 99 – 101 5

Numerical Index 102 – 103

KOMET SERVICE® 104 – 107

KOMET GROUP International Agencies 110 – 111 6

5 DIHART® Tool Selection

This selection aid guides you quickly and easily to the tool system that is suitable for you requirements. DIHART® Tool Selection Example

Our recommendation for a tool system suitable for you, which Tool recommendation takes tolerance and diameter into IT-Tolerance 1,40 – 5,59 mm 5,60 – 11,99 mm 12,00 – 17,99 mm 18 – 40 mm 40 – 65 mm 65 – 110 mm 1 consideration, can be found on

page 7. IT 5 – IT 6 Solid carbide Duomax Monomax® Monomax® REAMAX® TS REAMAX® TS Example: Diameter 20 H7 to be reamer Cutting ring machined leads to Reamax® TS tooling system IT 7 2 Solid carbide Duomax Monomax® REAMAX® REAMAX® TS REAMAX® TS reamer Cutting ring

ͧ IT 8 Solid carbide Solid carbide Duomax REAMAX® REAMAX® REAMAX® TS reamer reamer Cutting ring IT-Tolerance class see page 91 3

Overview standard reamers

According to the type of bore Tool Tool attachement 1,400 4,000 5,600 9,600 18,000 18,899 10,159 12,000 12,700 17,600 20,100 25,899 40,000 50,000 60,600 65,000 and material to be machined, you 110,599 139,599 300,599 4 will be guided to the appropriate/ DIHART REAMAX® TS CylindricalExample shank matching tool. The best cutting DAH® Tool Recommendation geometry (ASG) can be seen from REAMAX® TS the table "Tool recommendation" High-speed machining in each section. 1 Cylindrical shank 5 Material example Material REAMAX® material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ (ASG) coating (ASG)Cylindricalcoating shank Material group Rm (N/mm²) Strength HB Hardness Morse taper Monomax® St37-2 / 1.0037; ͨ 500 non-alloy steels 9SMn28 / 1.0715; 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 1.0 expandable St44-2 / 1.0044 6 St52-2 / 1.0050, 500- non-alloy / C55 / 1.0525, 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG02 HM 75H.21 ASG02 HM 2.0 900 low alloy steels 16MnCr5 / 1.7131 Cylindrical shank

Solid carbide< 500 reamerlead alloys 9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 2.1 P non alloy / low alloy steels: > 900 heat resistant structural, 42CrMo4 / 1.7225, 75J.93 ASG09 DST 75J.71 ASG3000CylindricalTiN shank 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 3.0 heat treated, nitride and CK60 / 1.1221 Example: Tool recommendation:tools steels Recommended cutting data: DAH® ABS® X6CrMo4 / 1.2341, 7 Material: DSTDuomax cutting> 900 Cutting ring materialhigh alloy steels 75J.71CuttingASG0106 speed:TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 4.0 X165CrMoV12 / 1.2601 non-alloy steel St37 Order No.: 75J.93 vc = 100 – 200 m/min HSS Bore type: Through bore IfCutting you4.1 do not geometry: ﬁ nd a standard A toolSG09 in this catalogue for your machiningFeed needs, for we x are 18,000 happy to offer mm: you a customer-speciﬁ c tool. 250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 fz = 0,10 – 0,21 mm/tooth S titanium, 400 TiAl5Sn2 / 3.7114 75J.21 ASG03 HM 75H.21 ASG03 HM 5.1 titanium alloys 8 X2CrNi189 / 1.4306, ͨ 600 stainless steels 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401

X8CrNb17 / 1.4511, stainless steels M < 900 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571 7

X10CrAl7 / 1.4713, > 900 stainless / ﬁ reproof steels 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM DIHART® Cutting Data DIHART® Cutting Data 7.0 X8CrS-38-18 / 1.4862 Example DIHART® Cutting Data DIHART® Cutting Data

GG-25 / 0.6025, 180 gray cast iron 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM Recommended application areas Recommended application areas 8.0 GG-35 / 0.6035 Recommended application areas Recommended application areas

250 alloy gray cast iron GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 8.1 Feed f (mm/tooth) Feed f (mm/tooth) Guideline values for reaming GuidelineCutting values speed for v reaming(m/min) Cutting speed v (m/min) z z c c (with face cut, feed reduced by 30%) (with face cut, feed reduced by 30%) spheroidal graphite cast ͨ 600 130 GGG-40 / 0.7040 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG02 HM 75H.21 ASG02 HM 9.0 iron, ferritic 1 1 straight fl uted straight fl straightuted fl uted left hand spiraled straight1 fl uted left hand spiraled 1 Reamers short / 3×D Reamers long / 5×D Reamers short / 3×D GGG-50Reamers / 0.7050 long / 5×D Material Material spheroidal graphite cast ASG3000, ASG0106, ASG03, ASG11, ASG1101 ASG09,ASG3000, ASG09B, ASG0106, ASG1402 ASG03, ASG11, ASG1101ASG0501 ASG09, ASG09B, ASG1402 ASG0501 K 230 GGG-55 / 0.7055 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG3000 HM 75H.21 ASG3000 HM 9.1 iron, ferritic / perlitic example example GTW-55 / 0.8055 Material Material material code/ material code/ spheroidal graphite cast GGG-60< / ɂ0.7060 12 ɂ 12 - 25 ɂ 25 - 50 > ɂ 50 < ɂ 12 <ɂ ɂ 12 12 - 25 ɂɂ 12 25 - 25- 50 ɂ 25> ɂ- 5050 > ɂ 50ɂ 4,8 - <12,7 ɂ 12 ɂ 12 - 25 ɂ 25 - 50 > ɂ 50 ɂ 4,8 - 12,7 TiN TiN TiN TiN HM HM HM HM DJC DJC DJC DJC PCD PCD PCD PCD DBF DBF DST DST DBF DBF DST DST DBC DBC DBC iron, perlitic DBC DIN DIN > 600 250 GTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.0 DBG-N DBG-N DBG-N malleable iron DBG-N min- min- min- min- min- min- min- min- min- min- min- min- min- min-min- min-min- min-min- min- min- min- min- min- min- min- min- min- min- min- min- min- min-max min-max min-max min-max min-max min-maxmin-max min-maxmin-max min-maxmin-max min-max min-maxmin-max min-max min-max min-max min-max Material group Strength Rm (N/mm²) HB Hardness Material group Strength Rm (N/mm²) HB Hardness alloyed spheroidal graphite max max max max max max max max max max max max max maxmax maxmax maxmax max max max max max max GGG-NiCr20-2max max /max 0.7661max max max max 200 cast iron 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM St37-2 / 1.0037; 6- 100- 60- 100- 6- 80- St37-260- / 1.0037; 80-6- 100-10.1 60- 100- 6- 80- 60- 80- ͨ 500 non-alloy steels 9SMn28 / 1.0715; ͨ 500 non-alloy steels 9SMn28 / 1.0715; 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,05-0,100,10-0,21 0,07-0,150,12-0,24 0,09-0,200,13-0,30 0,10-0,250,07-0,140,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 1.0 St44-2 / 1.0044 10 200 140 1.0 200 10 160 St44-2120 / 1.0044 16010 200 140 200 10 GGV160 Ti <120 0,2 160 vermicular cast iron 300 GGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.2 2 St52-2 / 1.0050, 2 St52-2 / 1.0050, 2 2 500- non-alloy / 6- 100- 60- 500- 100-non-alloy / 6- 80- 60- 80-6- 100- 60- 100- 6- 80- 60- 80- C55 / 1.0525, C55 / 1.0525, copper alloy, brass, 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,05-0,100,10-0,21 0,07-0,150,12-0,24 0,09-0,200,13-0,30 0,10-0,250,07-0,140,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 2.0 2.0 CuZn36Pb3 / 2.1182, low alloy steels low alloy steels lead-alloy bronze, lead 900 16MnCr5 / 1.7131 10 200 140 900 200 10 160 16MnCr5120 / 1.7131 16010 200 140 90 200 10 G-CuPb15Sn160 120 / 2.1182 16075J.93 ASG3000 DST 75J.71 ASG3000 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 12.0 bronze: good cut 15- 100- 60- 100- 15- 80- 60- 80-15- 100- 60- 100- 15- 80- 60- 80- < 500 lead alloys 9SMnPb28 / 1.0718 < 500 lead alloys 9SMnPb28 / 1.0718 copper alloy, brass, bronze: CuZn40Al10,05-0,10 / 2.0550, 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,05-0,100,10-0,21 0,07-0,150,12-0,24 0,09-0,200,13-0,30 0,10-0,250,07-0,140,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 2.1 2.1 100 average cut E-Cu57 / 2.0060 75J.71 ASG3000 TiN 75J.71 ASG3000 TiN 75H.71 ASG3000 TiN 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 45 2006140 200 45 160 120 16045 20012.1 140 200 45 160 120 160 P P non alloy / low alloy steels: non alloy / low alloy steels: AlMg1 / 3.3315,

N wrought aluminium alloys heat resistant structural, 42CrMo4 / 1.7225, 80- 60- 80-heat resistant structural,80- 42CrMo460- / 1.7225, 80- 80- 60- 60 80- AlMnCu80- 60-/ 3.0517 80-75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG02 HM 75H.21 ASG02 HM > 900 5-9 > 900 5-9 5-9 13.0 5-9 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,04-0,080,08-0,17 0,06-0,120,09-0,19 0,07-0,160,10-0,24 0,08-0,200,06-0,110,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11 3.0 heat treated, nitride and CK60 / 1.1221 150 110 3.0 150heat treated, nitride and120 CK6090 / 1.1221 120 150 110 150 120 90 120 tools steels tools steels cast aluminium alloy: G-AlMg5 / 3.3561, Si-content <10% X6CrMo4 / 1.2341, X6CrMo4 / 1.2341, 75 G-AlSi9Mg / 3.2373 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG3000 HM 75H.21 ASG3000 HM 15- 15- 13.1 15- magnesium alloy 15- > 900 high alloy steels X165CrMoV12 / 4-7 > 900 high alloy steels 4-7 X165CrMoV12 / 4-7 4-7 0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18 0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18 4.0 4.0 3 3 3 1.2601 3 45 1.260145 45 45 cast aluminium alloy: G-AlSi10Mg / 3.2381 100 Si-content > 10% 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG3000 HM 75H.21 ASG3000 HM HSS HSS 14.0 4.1 4.1 hardened steels Inconel 718 / 2.4668, Inconel 718 / 2.4668, 1400 < 45 HRC 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N special alloys: Inconel, special alloys: Inconel, 15.0 250 Nimonic 80A / 250 Nimonic 80A / 5.0 5.0 Hastelloy, Nimonic, stc. Hastelloy, Nimonic, stc. H 2.4631 2.4631

S S hardened steels 1800 > 45 HRC, ͨ 55 HRC 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N titanium, 5- titanium, 5- 5- 16.0 5- 400 TiAl5Sn2 / 3.7114 400 TiAl5Sn2 / 3.7114 0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30 0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30 5.1 titanium alloys 12 5.1 titanium alloys 12 12 12 We are happy to take inquiries concerning tools for materials without a recommendation. X2CrNi189 / 1.4306, 15- 30- X2CrNi18915- / 1.4306,30- 15- 30- 15- 30- ͨ 600 stainless steels X5CrNiMo1810 / 5-8 ͨ 600 stainless steels 5-8 X5CrNiMo1810 / 5-8 5-8 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,200,06-0,12 0,06-0,12 4 6.0 1.4401 4 40 6.0 60 1.440140 60 12 40 60 40 60 Patented design 4 4 X8CrNb17 / 1.4511, 10- 20- X8CrNb1710- / 1.4511,20- 10- 20- 10- 20- stainless steels X10CrNiMoTi1810 / stainless steels X10CrNiMoTi1810 / M < 900 4-6 M < 900 4-6 4-6 4-6 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,200,06-0,12 0,06-0,12 6.1 1.4571 35 6.1 50 1.457135 50 35 50 35 50 X10CrAl7 / 1.4713, 10- 20- X10CrAl710- / 1.4713,20- 10- 20- 10- 20- > 900 stainless / ﬁ reproof steels X8CrS-38-18 / 4-6 > 900 stainless / ﬁ reproof4-6 steels X8CrS-38-18 / 4-6 4-6 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,200,06-0,12 0,06-0,12 7.0 1.4862 35 7.0 50 1.486235 50 35 50 35 50

GG-25 / 0.6025, 10- 50- 80- 80- 10- GG-2550- / 80-0.6025,80- 10- 50- 80- 80- 10- 50- 80- 80- 180 gray cast iron 180 gray cast iron 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,330,08-0,20 0,08-0,20 8.0 GG-35 / 0.6035 25 130 8.0 220 220 25 GG-35100 /150 0.6035150 25 130 220 220 25 100 150 150

GG-NiCr202 / 6- 30- 40- 40- 6- GG-NiCr20230- 40- / 40- 6- 30- 40- 40- 6- 30- 40- 40- 250 alloy gray cast iron 250 alloy gray cast iron 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,300,08-0,18 0,08-0,18 5 8.1 0.6660 512 90 8.1 130 130 12 0.666090 100 100 12 90 130 130 12 90 100 100 5 5 spheroidal graphite cast 9- 130- 130- 130- 130-spheroidal graphite9- cast120- 120- 120- 120-9- 130- 130- 130- 130- 9- 120- 120- 120- 120- ͨ 600 130 GGG-40 / 0.7040 ͨ 600 130 GGG-40 / 0.7040 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,330,08-0,20 0,08-0,20 9.0 iron, ferritic 18 300 9.0 300 300 300iron, ferritic 18 180 180 180 18018 300 300 300 300 18 180 180 180 180 GGG-50 / 0.7050 GGG-50 / 0.7050 spheroidal graphite cast 9- 100- 100- 100- 100-spheroidal graphite9- cast100- 100- 100- 100-9- 100- 100- 100- 100- 9- 100- 100- 100- 100-

K 230 GGG-55 / 0.7055 K 230 GGG-55 / 0.7055 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,330,08-0,20 0,08-0,20 9.1 iron, ferritic / perlitic 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 18 250 250 250 250 18 160 GTW-55160 / 0.8055160 16018 250 250 250 250 18 160 160 160 160 spheroidal graphite cast spheroidal graphite cast GGG-60 / 0.7060 8- 80- 80- 80- 80- 8- 80- GGG-6080- / 0.706080- 80-8- 80- 80- 80- 80- 8- 80- 80- 80- 80- iron, perlitic iron, perlitic > 600 250 GTS-65 / 0.8165 > 600 250 GTS-65 / 0.8165 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,300,08-0,18 0,08-0,18 10.0 malleable iron 15 180 10.0 180 180 180malleable iron 15 150 150 150 15015 180 180 180 180 15 150 150 150 150 alloyed spheroidal graphite GGG-NiCr20-2 / 6- 30- 50- 50- alloyed spheroidal6- graphite GGG-NiCr20-230- 50- 50-/ 50-6- 30- 50- 50- 6- 30- 50- 50- 50- 200 cast iron 0.7661 200 cast iron 0.7661 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,300,08-0,18 0,08-0,18 10.1 12 60 10.1 100 100 12 60 100 100 10012 60 100 100 12 60 100 100 100

GGV Ti < 0,2 6- 30- 40- 40- 6- GGV30- Ti <40- 0,2 40- 40-6- 30- 40- 40- 6- 30- 40- 40- 40- 6 6 6 vermicular cast iron 6 vermicular cast iron 300 GGV Ti > 0,2 300 GGV Ti > 0,2 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,300,08-0,18 0,08-0,18 10.2 12 70 10.2 130 130 12 70 130 130 13012 70 130 130 12 70 130 130 130 copper alloy, brass, CuZn36Pb3 / 2.1182, 10- 100- 80- copper alloy, brass,10- 100- CuZn36Pb380- / 2.1182, 10- 100- 80- 10- 100- 80- 90 lead-alloy bronze, lead G-CuPb15Sn / 90 lead-alloy bronze, lead G-CuPb15Sn / 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,300,07-0,18 0,07-0,18 12.0 bronze: good cut 2.1182 30 320 200 12.0 bronze: good cut30 200 2.1182150 30 320 200 30 200 150 copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 10- 50- copper alloy, brass,10- bronze: CuZn40Al150- / 2.0550, 10- 50- 10- 50- 100 average cut E-Cu57 / 2.0060 100 average cut E-Cu57 / 2.0060 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,300,07-0,18 0,07-0,18 12.1 20 150 12.1 20 120 20 150 20 120

AlMg1 / 3.3315, 10- 50- 110- 10- AlMg1 / 3.3315, 10- 50- 100- 50- 110- 10- 50- 100-

N wrought aluminium alloys N wrought aluminium alloys 60 AlMnCu / 3.0517 60 AlMnCu / 3.0517 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,300,07-0,18 0,07-0,18 13.0 30 13.0 300 330 30 30 240 240 300 330 30 240 240 cast aluminium alloy: cast aluminium alloy: G-AlMg5 / 3.3561, 10- 150- 110- 10- G-AlMg5 / 3.3561, 10- 150- 100- 150- 110- 10- 150- 100- Si-content <10% Si-content <10% 75 G-AlSi9Mg / 3.2373 75 G-AlSi9Mg / 3.2373 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,300,07-0,18 7 0,07-0,18 7

7 13.1 7 13.1 magnesium alloy 30 magnesium300 550 alloy30 30 250 300 300 550 30 250 300 cast aluminium alloy: 8- cast150- aluminium110- alloy:8- 8- 150- 100- 150- 110- 8- 150- 100- G-AlSi10Mg / 3.2381 G-AlSi10Mg / 3.2381 100 Si-content > 10% 100 Si-content > 10% 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,300,07-0,18 0,07-0,18 14.0 20 14.0 300 440 20 20 250 250 300 440 20 250 250 hardened steels 40- hardened steels 40- 40- 40- 1400 < 45 HRC 1400 < 45 HRC 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 15.0 15.0 60 60 60 60 H H hardened steels 30- hardened steels 30- 30- 30- 1800 > 45 HRC, ͨ 55 HRC 1800 > 45 HRC, ͨ 55 HRC 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 16.0 16.0 50 50 50 50 8 8 Reaming allo wance in diameter (mm) Reaming allo wance in diameter8 (mm) 8 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,10-0,200,20-0,30 0,20-0,300,20-0,40 0,20-0,400,30-0,50 0,30-0,500,10-0,200,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20

96 96 97 97 DIHART® Tool Selection

Tool recommendation IT-Tolerance x 1,40 – 5,59 mm x 5,60 – 11,99 mm x 12,00 – 17,99 mm x 18 – 40 mm x 40 – 65 mm x 65 – 110 mm 1

IT 5 – IT 6 Solid carbide Duomax Monomax® Monomax® Reamax® TS Reamax® TS reamer Cutting ring

IT 7 2 Solid carbide Duomax Monomax® Reamax® Reamax® TS Reamax® TS reamer Cutting ring

M IT 8 Solid carbide Solid carbide Duomax Reamax® Reamax® Reamax® TS reamer reamer Cutting ring IT-Tolerance class see page 91 3

Overview standard reamers

Tool Tool attachement x 1,400 x 4,000 x 5,600 x 9,600 x 18,000 x 18,899 x 10,159 x 12,000 x 12,700 x 17,600 x 20,100 x 25,899 x 40,000 x 50,000 x 60,600 x 65,000 x 110,599 x 139,599 x 300,599 4

Cylindrical shank DAH® Reamax® TS

Cylindrical shank 5

Reamax®

Cylindrical shank Morse taper Monomax® expandable 6

Cylindrical shank

Solid carbide reamer

Cylindrical shank DAH® ABS® Duomax Cutting ring 7

If you do not find a standard tool in this catalogue for your machining needs, we are happy to offer you a customer-specific tool.

7 DIHART® Programme Summary Adaptors

DAH® Compensating Holder with HSK adaptor DIN 69893 A DAH® Expanding chuck E 74 for tools with cylindrical shank

HSK-A 40 E 78 HSK-A 50 DAH 63 HSK-A 63 DAH 81 x 3 HSK-A 80 DAH115 x 4 HSK-A100 x 5 DAH 63 x 12 x 6 DAH 81 x 20 x 8 x 10 x 12 x 14 x 16

with ABS® adaptor DAH® Adaptor E 74 for tools with ABS® connection E 78 ABS 40 DAH 81 ABS 50 DAH115 ABS 63 ABS 32 DAH 63 ABS 40 DAH 81 ABS 50 DAH115 ABS 63

with taper shank DIN 69871 AD/B E 75

SK 30 DAH 63 SK 40 DAH 81 SK 50 DAH115

DAH® 50 HS Compensating Holder with HSK adaptor DIN 69893 A with taper shank JIS B 6339 AD/B E 81 E 75 x 3 x 4 x 5 HSK-A x 6 SK 40 DAH 63 63 x 20 x 8 SK 50 DAH 81 DAH115 x 10 x 12 x 14 x 16

DPS Floating Holder with VDI connection DIN 69880 with taper shank DIN 69871 AD E 82 E 81 x 3 x 4 SK 40 x 5 VDI 30 x 6 VDI 40 x 3,01 – 20,00 x 20 x 8 VDI 50 x 10 x 12 x 14 x 16

with taper shank JIS B 6339 AD with cylindrical shank similar to DIN 1835 E 81 E 82 x 3 SK 40 x 4 x 5 25 x x 6 32 x 3,01 – 20,00 x 20 x 8 25,4 (1") x x x 10 31,75 (1¼") x x 12 x 14 x 16

8 DIHART® Programme Summary Reaming Tools

Reamax® TS expandable Page 1 x 20 x 18,000 – 65,000 mm x 25 E 16 x 32 Holder with cylindrical shank similar to DIN 1835

x 20 x 18,000 – 41,999 mm x 25 E 17 x 32 DAH® Zero with cylindrical shank similar to DIN 1835

x 35,000 – 65,000 mm 2 ABS 32 E 18 Holder with ABS® connection

x 42,000 – 65,000 mm DAH 81 E 19 Holder with DAH® connection 3 Reamax® solid x 16 x 20 x 12,000 – 40,000 mm x 25 E 27 x 32 Holder with cylindrical shank similar to DIN 1835

Monomax® expandable x 12 x 5,600 – 25,899 mm x 16 E 34 x 20 with cylindrical shank similar to DIN 1835 4

x 12 x 5,600 – 25,899 mm x 16 E 36 x 20 with cylindrical shank similar to DIN 1835

x 5,600 – 25,899 mm MK 2 38 with morse taper DIN 228 form A E 5

Solid Carbide Reamer solid x 3 x 4 x 1,400 – 12,700 mm x 6 E 44 x 8 with cylindrical shank DIN 6535 HA x 10

x 6 x 4,800 – 12,700 mm x 8 E 45 x 10 with cylindrical shank DIN 6535 HA 6

Duomax Cutting Ring expandable

x 32 x 40 60,600 – 100,599 mm x E 54 Holder with cylindrical shank similar to DIN 1835

DAH 81 x 60,600 – 110,599 mm 7 DAH115 E 55 Holder with DAH® connection

ABS 50 ABS 63 x 60,600 – 110,599 mm ABS 80 E 56 Holder with ABS® connection 8

cylindrical connection DAH® connection ABS® connection 9 DIHART Reamax® TS

Modular Reaming System BENEFITS for you:

Unlimited flexibility and cost-effectiveness High-precision ground for guaranteed quality DIHART Reamax® TS is a uniform clamping Modular tool system for the highest flexibility system with a standardised separation point for all Compensation for wear through simple DIHART® reaming heads, offering flexibility and cost- readjustment effectiveness thanks to fast and high-precision tool Integrated concentricity adjustment for short changing. lengths Can be adjusted for extremely small hole DIHART Reamax® TS guarantees a maximum of system modularity thanks to a versatile and clearly structured range of reaming heads which can handle all commonly encountered diameter ranges and machining requirements. Tool costs and logistical expenditure are thereby reduced to a minimum.

Application: Multi-flute tools

- all current materials Adjustable for small tolerances - Through holes and blind bores To compensate for wear and to meet tolerances as small - Small bore tolerances as IT4, all DIHART Reamax® TS multi-flute tools are - Up to 5 × D adjustable. Maximum repeatable accuracy is achieved - High speed – up to 300 m/min without pre-setting, i.e. - Feed – up to 2.4 mm/rev - Longer tool life - Maximum performance - extremely tight bore tolerances A connection for maximum production reliability - Less machine down time

This high-precision connection guarantees safer transfer of the torque which occurs during reaming and the With internal coolant system concentricity required for precision machining. DIHART Reamax® TS is designed for high speed The coolant is supplied through the tool with radial or machining. central outlet.

10 DIHART Reamax® TS Page 1 Tool Recommendation 12 – 13

Reaming Head Ø 18,000 – 65,000 mm 14 – 15

Holder 2 Cylindrical shank 16 DAH® Zero 17 ABS® adaptor 18 DAH® adaptor 19

Assembly Instruction 20 – 21 3 Assembly parts / Accessories 21

Minimising setting time

The radial clamping system allows the reaming tools to be changed without 6 removing the holder from the adaptor, reducing the setting time considerably.

DIHART Reamax® TS provides maximum production reliability for the smallest tolerances.

10 µ 7 USL

0 µ x

LSL -10 µ 8

11 DIHART Reamax® TS Tool Recommendation

High-speed machining 1 Material example Material material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ (ASG) coating (ASG) coating Material group Rm (N/mm²) Strength HB Hardness St37-2 / 1.0037; m 500 non-alloy steels 9SMn28 / 1.0715; 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 1.0 St44-2 / 1.0044

St52-2 / 1.0050, 500- non-alloy / C55 / 1.0525, 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG02 HM 75H.21 ASG02 HM 2.0 low alloy steels 900 16MnCr5 / 1.7131

< 500 lead alloys 9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 2.1 P non alloy / low alloy steels: > 900 heat resistant structural, 42CrMo4 / 1.7225, 75J.93 ASG09 DST 75J.71 ASG3000 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 3.0 heat treated, nitride and CK60 / 1.1221 tools steels

X6CrMo4 / 1.2341, > 900 high alloy steels 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 4.0 X165CrMoV12 / 1.2601

HSS 4.1

250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 S titanium, 400 TiAl5Sn2 / 3.7114 75J.21 ASG03 HM 75H.21 ASG03 HM 5.1 titanium alloys

X2CrNi189 / 1.4306, m 600 stainless steels 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401

X8CrNb17 / 1.4511, stainless steels M < 900 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

X10CrAl7 / 1.4713, > 900 stainless / fireproof steels 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

GG-25 / 0.6025, 180 gray cast iron 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 8.0 GG-35 / 0.6035

250 alloy gray cast iron GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 8.1

spheroidal graphite cast m 600 130 GGG-40 / 0.7040 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG02 HM 75H.21 ASG02 HM 9.0 iron, ferritic

GGG-50 / 0.7050 spheroidal graphite cast

K 230 GGG-55 / 0.7055 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG3000 HM 75H.21 ASG3000 HM 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 spheroidal graphite cast GGG-60 / 0.7060 iron, perlitic > 600 250 GTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.0 malleable iron

alloyed spheroidal graphite GGG-NiCr20-2 / 0.7661 200 cast iron 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.1

GGV Ti < 0,2 vermicular cast iron 300 GGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.2

copper alloy, brass, CuZn36Pb3 / 2.1182, lead-alloy bronze, lead 90 G-CuPb15Sn / 2.1182 75J.93 ASG3000 DST 75J.71 ASG3000 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 12.0 bronze: good cut

copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 100 average cut E-Cu57 / 2.0060 75J.71 ASG3000 TiN 75J.71 ASG3000 TiN 75H.71 ASG3000 TiN 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 12.1

AlMg1 / 3.3315,

N wrought aluminium alloys 60 AlMnCu / 3.0517 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG02 HM 75H.21 ASG02 HM 13.0

cast aluminium alloy: G-AlMg5 / 3.3561, Si-content <10% 75 G-AlSi9Mg / 3.2373 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG3000 HM 75H.21 ASG3000 HM 13.1 magnesium alloy

cast aluminium alloy: G-AlSi10Mg / 3.2381 100 Si-content > 10% 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG3000 HM 75H.21 ASG3000 HM 14.0

hardened steels 1400 < 45 HRC 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N 15.0 H hardened steels 1800 > 45 HRC, m 55 HRC 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N 16.0

We are happy to take inquiries concerning tools for materials without a recommendation. 12 Patented design DIHART Reamax® TS Tool Recommendation

High-speed machining Conventional machining with carbide 1

Order No. Cutting Cutting Order No. Cutting Cutting Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ geometry material geometry material (ASG) coating (ASG) coating (ASG) (ASG)

St37-2 / 1.0037; m 500 9SMn28 / 1.0715; 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 1.0 St44-2 / 1.0044

500- St52-2 / 1.0050, 2 C55 / 1.0525, 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG02 HM 75H.21 ASG02 HM 2.0 900 16MnCr5 / 1.7131

< 500 9SMnPb28 / 1.0718 75J.93 ASG09 DST 75J.71 ASG09 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 2.1 P

> 900 42CrMo4 / 1.7225, 75J.93 ASG09 DST 75J.71 ASG3000 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG3000 HM 75H.21 ASG3000 HM 3.0 CK60 / 1.1221

> 900 X6CrMo4 / 1.2341, 75J.71 ASG0106 TiN 75J.71 ASG0106 TiN 75H.71 ASG0106 TiN 75H.71 ASG0106 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 3 4.0 X165CrMoV12 / 1.2601 4.1

250 Inconel 718 / 2.4668, 5.0 Nimonic 80A / 2.4631 S 400 TiAl5Sn2 / 3.7114 75J.21 ASG03 HM 75H.21 ASG03 HM 5.1 m 600 X2CrNi189 / 1.4306, 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 4

X8CrNb17 / 1.4511,

M < 900 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

> 900 X10CrAl7 / 1.4713, 75J.47 ASG0106 DBF 75J.47 ASG0106 DBF 75H.47 ASG0106 DBF 75H.47 ASG0106 DBF 75J.21 ASG0106 HM 75H.21 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

180 GG-25 / 0.6025, 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 8.0 GG-35 / 0.6035

250 GG-NiCr202 / 0.6660 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 8.1 5 m 600 130 GGG-40 / 0.7040 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG02 HM 75H.21 ASG02 HM 9.0

GGG-50 / 0.7050

K 230 GGG-55 / 0.7055 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG3000 HM 75H.21 ASG3000 HM 9.1 GTW-55 / 0.8055

GGG-60 / 0.7060 > 600 250 GTS-65 / 0.8165 75J.93 ASG3000 DST 75J.47 ASG3000 DBF 75H.93 ASG3000 DST 75H.47 ASG3000 DBF 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.0

200 GGG-NiCr20-2 / 0.7661 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.1 6 GGV Ti < 0,2 300 GGV Ti > 0,2 75J.37 ASG3000 DBG-N 75J.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75H.37 ASG3000 DBG-N 75J.21 ASG3000 HM 75H.21 ASG3000 HM 10.2

CuZn36Pb3 / 2.1182, 90 G-CuPb15Sn / 2.1182 75J.93 ASG3000 DST 75J.71 ASG3000 TiN 75H.93 ASG3000 DST 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 12.0

CuZn40Al1 / 2.0550, 100 E-Cu57 / 2.0060 75J.71 ASG3000 TiN 75J.71 ASG3000 TiN 75H.71 ASG3000 TiN 75H.71 ASG3000 TiN 75J.21 ASG0106 HM 75H.21 ASG0106 HM 12.1

AlMg1 / 3.3315, N 60 AlMnCu / 3.0517 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG02 HM 75H.21 ASG02 HM 13.0 7 G-AlMg5 / 3.3561, 75 G-AlSi9Mg / 3.2373 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG3000 HM 75H.21 ASG3000 HM 13.1

100 G-AlSi10Mg / 3.2381 75J.17 ASG0706 DBC 75J.17 ASG0706 DBC 75H.17 ASG0706 DBC 75H.17 ASG0706 DBC 75J.21 ASG3000 HM 75H.21 ASG3000 HM 14.0

1400 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N 15.0 H 1800 75J.37 ASG0106 DBG-N 75H.37 ASG0106 DBG-N 16.0 8 Cutting speed and feed see pages 94 - 95. Important: See chapter 8 for more application details and safety notes ! 13 DIHART Reamax® TS X 18,000 – 65,000 mm Reaming Head – expandable l2

a 1 Pull stud included with the holder x D min. x for face machining

Custom reaming head – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions min. diameter No. for face of for material for material machining teeth Order No. Order No. P M K N S H P M K N S H X D X x a l2

Cutting material / coating ~ ~ ~ 75J.21 75H.21 HM $1) $1) $1) $1) $1) $1) $1) $1) $1) $1) 18,000-19,999 xD – 4,0 6,0 20 6 0,03 75J.71 75H.71 TiN $ $ $4) $ § $ $5) $ 20,000-21,999 xD – 4,0 6,0 20 6 0,03 75J.37 75H.37 DBG-N $ $ $ $ $ 22,000-26,999 xD – 4,2 6,0 20 6 0,04 75J.47 75H.47 DBF $ § $ $ § 27,000-31,799 xD – 5,4 6,0 25 6 0,04 75J.17 75H.17 DBC § § 31,800-34,999 xD – 6,0 6,0 25 8 0,05 75J.93 75H.93 DST § $2) $3) 35,000-41,999 xD – 6,9 6,0 25 8 0,13-0,15 75J.67 75H.67 DJC $2) 42,000-51,999 xD – 7,5 6,0 30 8 0,20-0,25 75J.87 75H.87 DJF $ 52,000-65,000 xD – 8,8 8,0 35 10 0,35-0,45 Selection example: material St37, cutting material DST, central coolant supply, Selection example: bore without interruption = Order No. 75H.93 Bore diameter 65 mm Order example: Order No. 75H.93 · Bore diameter 65 mm · Bore tolerance H6 · Material St37 or ASG3000 (Cutting geometry page 12-13)

§ main area of application $ suitable in some cases

Diameter H7 – available from stock!

Cutting material / coating TiN DBG-N DBF DBC DST DJF P M K N S H P M K N S H P M K N S H for material

without interruption $ $ $4) $ $ $ $4) $ $ § $ § § § $2) $3) § $2) $3) $

with interruption § $ $5) $ § $ $5) $ $ $ § $ $ § § Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) for through hole for through hole ASG 3000 machining ASG 09 ASG 3000 machining

X D X x a l2 No. of Order No. Order No. Order No. Order No. Order No. Order No. Order No. Order No. ~ ~ ~ teeth 18H7 14 6 20 6 75J.71.18H7N 75J.71.18H7L 75J.37. 18H7N 75J.47.18H7N 75J.17.18H7G 75J.93.18H7N 75J.93.18H7L 75J.87.18H7N 20H7 16 6 20 6 75J.71.20H7N 75J.71.20H7L 75J.37. 20H7N 75J.47.20H7N 75J.17.20H7G 75J.93.20H7N 75J.93.20H7L 75J.87.20H7N 22H7 17,8 6 20 6 75J.71.22H7N 75J.71.22H7L 75J.37. 22H7N 75J.47.22H7N 75J.17.22H7G 75J.93.22H7N 75J.93.22H7L 75J.87.22H7N 24H7 19,8 6 20 6 75J.71.24H7N 75J.71.24H7L 75J.37. 24H7N 75J.47.24H7N 75J.17.24H7G 75J.93.24H7N 75J.93.24H7L 75J.87.24H7N 25H7 20,8 6 20 6 75J.71.25H7N 75J.71.25H7L 75J.37. 25H7N 75J.47.25H7N 75J.17.25H7G 75J.93.25H7N 75J.93.25H7L 75J.87.25H7N 28H7 22,6 6 25 6 75J.71.28H7N 75J.71.28H7L 75J.37. 28H7N 75J.47.28H7N 75J.17.28H7G 75J.93.28H7N 75J.93.28H7L 75J.87.28H7N 30H7 24,6 6 25 6 75J.71.30H7N 75J.71.30H7L 75J.37. 30H7N 75J.47.30H7N 75J.17.30H7G 75J.93.30H7N 75J.93.30H7L 75J.87.30H7N 32H7 26 6 25 8 75J.71.32H7N 75J.71.32H7L 75J.37. 32H7N 75J.47.32H7N 75J.17.32H7G 75J.93.32H7N 75J.93.32H7L 75J.87.32H7N 35H7 28,1 6 25 8 75J.71.35H7N 75J.71.35H7L 75J.37. 35H7N 75J.47.35H7N 75J.17.35H7G 75J.93.35H7N 75J.93.35H7L 75J.87.35H7N 40H7 33,1 6 25 8 75J.71.40H7N 75J.71.40H7L 75J.37. 40H7N 75J.47.40H7N 75J.17.40H7G 75J.93.40H7N 75J.93.40H7L 75J.87.40H7N 50H7 42,5 6 30 8 75J.71.50H7N 75J.71.50H7L 75J.37. 50H7N 75J.47.50H7N 75J.17.50H7G 75J.93.50H7N 75J.93.50H7L 75J.87.50H7N

14 1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1 DIHART Reamax® TS

HM Reaming Head – expandable DST DBF DJF DBC TiN 1

Holder with cylindrical shank similar to DIN 1835 for X 18,000 – 65,000 mm A 16

DAH® Zero Holder with cylindrical shank similar to DIN 1835 3 for X 18,000 – 41,999 mm A 17

Holder with ABS® connection for X 35,000 – 65,000 mm A 18 4

Holder with DAH® connection for X 42,000 – 65,000 mm A 19 5

Cutting material / coating TiN DBG-N DBF DBC DST DJF P M K N S H P M K N S H P M K N S H P M K N S H P M K N S H for material without interruption $ $ $4) $ $ $ $4) $ $ § $ § § § $2) $3) § $2) $3) $ with interruption § $ $5) $ § $ $5) $ $ $ § $ $ § § 6 Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) for through hole for through hole machining ASG 3000 ASG 0706 ASG 3000 machining ASG 09 ASG 3000

X D X x a l2 No. of Order No. Order No. Order No. Order No. Order No. Order No. Order No. Order No. ~ ~ ~ teeth 18H7 14 6 20 6 75J.71.18H7N 75J.71.18H7L 75J.37. 18H7N 75J.47.18H7N 75J.17.18H7G 75J.93.18H7N 75J.93.18H7L 75J.87.18H7N 20H7 16 6 20 6 75J.71.20H7N 75J.71.20H7L 75J.37. 20H7N 75J.47.20H7N 75J.17.20H7G 75J.93.20H7N 75J.93.20H7L 75J.87.20H7N 22H7 17,8 6 20 6 75J.71.22H7N 75J.71.22H7L 75J.37. 22H7N 75J.47.22H7N 75J.17.22H7G 75J.93.22H7N 75J.93.22H7L 75J.87.22H7N 7 24H7 19,8 6 20 6 75J.71.24H7N 75J.71.24H7L 75J.37. 24H7N 75J.47.24H7N 75J.17.24H7G 75J.93.24H7N 75J.93.24H7L 75J.87.24H7N 25H7 20,8 6 20 6 75J.71.25H7N 75J.71.25H7L 75J.37. 25H7N 75J.47.25H7N 75J.17.25H7G 75J.93.25H7N 75J.93.25H7L 75J.87.25H7N 28H7 22,6 6 25 6 75J.71.28H7N 75J.71.28H7L 75J.37. 28H7N 75J.47.28H7N 75J.17.28H7G 75J.93.28H7N 75J.93.28H7L 75J.87.28H7N 30H7 24,6 6 25 6 75J.71.30H7N 75J.71.30H7L 75J.37. 30H7N 75J.47.30H7N 75J.17.30H7G 75J.93.30H7N 75J.93.30H7L 75J.87.30H7N 32H7 26 6 25 8 75J.71.32H7N 75J.71.32H7L 75J.37. 32H7N 75J.47.32H7N 75J.17.32H7G 75J.93.32H7N 75J.93.32H7L 75J.87.32H7N 35H7 28,1 6 25 8 75J.71.35H7N 75J.71.35H7L 75J.37. 35H7N 75J.47.35H7N 75J.17.35H7G 75J.93.35H7N 75J.93.35H7L 75J.87.35H7N 40H7 33,1 6 25 8 75J.71.40H7N 75J.71.40H7L 75J.37. 40H7N 75J.47.40H7N 75J.17.40H7G 75J.93.40H7N 75J.93.40H7L 75J.87.40H7N 8 50H7 42,5 6 30 8 75J.71.50H7N 75J.71.50H7L 75J.37. 50H7N 75J.47.50H7N 75J.17.50H7G 75J.93.50H7N 75J.93.50H7L 75J.87.50H7N

Patented design 15 DIHART Reamax® TS Holder with cylindrical shank similar to DIN 1835 X 18,000 – 65,000 mm 1 K with internal coolant supply

Pull stud h6 x D x d

b c L

short version long version

for for X D X DH7 Order No. L b c X d Order No. L b c X d

18,000 – 19,999 18H7 75A.40.13010 130 80 50 20 0,2 75A.40.15010 190 140 50 20 0,3 20,000 – 21,999 20H7 75A.40.13020 130 80 50 20 0,2 75A.40.15020 190 140 50 20 0,3 22H7 22,000 – 26,999 24H7 75A.40.13030 130 80 50 20 0,3 75A.40.15030 210 160 50 20 0,4 25H7 28H7 27,000 – 34,999 30H7 75A.40.13040 176 120 56 25 0,5 75A.40.15040 236 180 56 25 0,7 32H7 35H7 35,000 – 41,999 75A.40.13050 176 120 56 25 0,6 75A.40.15050 256 200 56 25 1,0 40H7 42,000 – 51,999 50H7 75A.40.13060 180 120 60 32 0,9 75A.40.15060 280 220 60 32 1,5 52,000 – 65,000 75A.40.13070 180 120 60 32 1,0 75A.40.15070 280 220 60 32 1,0

Supply includes: Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.

16 Patented design DIHART Reamax® TS DAH® Zero Holder with cylindrical shank similar to DIN 1835 X 18,000 – 41,999 mm

with internal coolant supply K holder is pre-clamped and set to a concentricity of < 0.005 mm K 1

2 Pull stud Adjustment screw h6 x D x d

b (x 18,000 – 26,999) 3 b (x 27,000 – 41,999) c L

short version long version 5 for for X D X DH7 Order No. L b c X d Order No. L b c X d

18,000 – 19,999 18H7 75A.41.13010 145 80 50 20 0,2 75A.41.15010 205 140 50 20 0,3 20,000 – 21,999 20H7 75A.41.13020 145 80 50 20 0,3 75A.41.15020 205 140 50 20 0,4 22H7 22,000 – 26,999 24H7 75A.41.13030 145 80 50 20 0,3 75A.41.15030 225 160 50 20 0,4 25H7 6 28H7 27,000 – 34,999 30H7 75A.41.13040 176 120 56 25 0,5 75A.41.15040 236 180 56 25 0,7 32H7 35H7 35,000 – 41,999 75A.41.13050 176 120 56 25 0,5 75A.41.15050 256 200 56 25 1,05 40H7 Supply includes: DAH® Zero holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately. 7

17 DIHART Reamax® TS Holder with ABS® connection X 35,000 – 65,000 mm 1 K with internal coolant supply

Pull stud ABS x D x d

ABS®

for for X D X DH7 Order No. Xs ABS X d 35H7 35,000 – 41,999 75A.60.13050 110 32 0,42 40H7 42,000 – 51,999 50H7 75A.60.13060 115 32 0,53 52,000 – 65,000 75A.60.13070 125 40 0,83

Supply includes: Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately.

18 Patented design DIHART Reamax® TS Holder with DAH® Connection X 42,000 – 65,000 mm with internal coolant supply K 1

2 Pull stud x D D A H81 3 b

short version long version 5 for for X D X DH7 Order No. L b DAH Order No. L b DAH

42,000 – 51,999 50H7 75A.30.13060 138 120 81 0,9 75A.30.15060 238 220 81 1,5 52,000 – 65,000 75A.30.13070 138 120 81 1,0 75A.30.15070 238 220 81 2,0

Supply includes: Reamax® TS holder with operating key, pull stud and open-end wrench (R page 21). Please order reaming head separately. 6 DAH® compensation holder see chapter 7.

19 DIHART Reamax® TS Assembly instructions

Clean taper/face contact thoroughly (grease free). Screw pull stud 5 into reaming head and tighten with 5 1 open-end wrench 6.

3 Open clamping jaws 2 with key 3. Insert reaming head 1.

3 Close clamping jaws 2 Dia. Starting M with key 3, noting range torque M recommended torque. 18,000 – 19,999 1,5 Nm When inserting the reaming 20,000 – 21,999 2,5 Nm 2 head 1 this is drawn into 22,000 – 26,999 4 Nm its final position by closing 27,000 – 34,999 5 Nm the clamping jaws 2. 35,000 – 41,999 6 Nm 1 42,000 – 51,999 10 Nm 52,000 – 65,000 13 Nm

3 When removing the reaming head 1 this is pressed out of its position by the clamping jaws 2 which allows it to be easily removed from the holder: open the clamping jaws 2 2 with the key 3, remove the reaming head 1.

Adjusting to compensate for wear

The smallest bore tolerances of up to IT4 can be achieved by readjusting with the hexagonal key 4.

20 Patented design DIHART Reamax® TS Operating Instruction DAH® Zero

Adjusting: • Set the μm dial by adjusting the bezel position. • Determine the highest setting on the dial by turning the 1 tool. • Turn the adjustment screw clockwise using an Allen key 1, correcting the concentricity. 1 Over tension by approx. 5 µm. • Engage the opposite adjustment screws 2 and drive back the tool by the specified overtension value. 2 • Engage the two other adjustment screws. • Align all 4 adjustment screws until concentricity is < 2 µm. 2 Please note: • Only unscrew the adjustment screws by a max of ½ to 1 rotation. • Never use the holder without the reamer head clamped 3 and then only when the adjustment screws are tightened.

Assembly parts / Accessories

3 4 5 6 5 Operating key Hexagonal Pull studs Open-end wrench L key* for pull studs

for for X D X DH7 Size Order No. L Starting Width across Order No. Width across Order No. torque M flats flats 18,000 – 19,999 18H7 8IP L05 01240 1,5 Nm SW 4 15E.30.10010 SW 5 18589 10005 20,000 – 21,999 20H7 SW 2,5 18050 10025 100 2,5 Nm SW 5 15E.30.10020 SW 5 18589 10005 6 22H7 22,000 – 26,999 24H7 SW 3 18050 10030 100 4 Nm SW 5 15E.30.10030 SW 6 18589 10006 25H7 28H7 27,000 – 34,999 30H7 SW 3 18050 10030 100 5 Nm SW 8 15E.30.10040 SW 8 18589 10008 32H7 35H7 35,000 – 41,999 SW 3 18050 10030 100 6 Nm SW 6 15E.30.10050 SW 10 18589 10010 40H7 7 42,000 – 51,999 50H7 SW 4 18050 10040 100 10 Nm SW 8 15E.30.10050 SW 10 18589 10010 52,000 – 65,000 SW 5 18050 10050 13 Nm SW 10 15E.30.10070 SW 13 18589 10013 * not included in supply

21 DIHART Reamax®

The new dimension in high performance reaming Reaming tools

More performance. More flexibility. The modular reaming tool consists of a tool DIHART’s high-speed reaming tools Reamax® provide holder with cylindrical shaft and the Reamax® maximum cutting capacity through multiple cutting edges -replaceable insert. A high precision short taper and offers all the advantages of replaceable cutting inserts ensures the connection between the replaceable in one system. insert and the collet. Precise repeatability of the - Maximum efficiency and complete process reliability diameters and an immediate continuation of - Low vibrations during maximum cutting speed machining with a new insert are guaranteed. - No re-setting when blades are replaced - Maximum flexibility for combining cutting materials and coatings along with diameters and geometry of the replaceable inserts are available and can be chosen for each specific application - Made to measure, available within the shortest time - Precise repeatability - Maximum replacement accuracy - Designed especially for inner coolant supply and minimal lubrication

Maximum process efficiency and accurate repeatability

Result in steel with Replacement precision of the DIHART Reamax® -replaceable insert DIHART Reamax® -interface

Bore tolerance

1. measuring 2. measuring 3. measuring 4. measuring Diameter [mm] Runout [µm]

Replaceable Replaceable Replaceable Replaceable Number of bores insert 1 insert 2 insert 3 insert 4

22 DIHART Reamax® Page BENEFITS for you: 1 Tool Recommendation 24 – 25 Precision ground for guaranteed qualityModular tool system Maximum stability through tensile Replaceable Insert 26 stress for the most demanding Ø 12,000 – 40,000 mm machining tasks Extremely high repeatability through a tapered flat bearing face Holder 27 2 Extremely high machining Cylindrical shank performance for the greatest efficiency Minimum quantity lubrication (MQL) Assembly Instructions 28 optimised for environmentally friendly use Assembly parts / Accessories 29 3

Simple possible replacement

The DIHART Reamax® replaceable insert is fixed on to the tool holder with a tie-rod and a clamping nut. There is no need for time and cost intensive setting to the final size as the inserts are manufactured specifically 4 for each application to the exact diameter and tolerance. With DIHART Reamax® replacement time is no idle time.

6 Application:

- all current materials - Through holes and blind bores - 3 × D and 5 × D - High speed – up to 300 m/min - Feed – up to 2.4 mm/rev 7

23 DIHART Reamax® Tool Recommendation

High-speed machining 1 Material example Material material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ (ASG) coating (ASG) coating Material group Rm (N/mm²) Strength HB Hardness St37-2 / 1.0037; m 500 non-alloy steels 9SMn28 / 1.0715; 640.92 ASG05 DST 640.70 ASG05 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM 1.0 St44-2 / 1.0044

2 St52-2 / 1.0050, 500- non-alloy / C55 / 1.0525, 640.92 ASG05 DST 640.70 ASG05 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG02 HM 640.21 ASG02 HM 2.0 low alloy steels 900 16MnCr5 / 1.7131

< 500 lead alloys 9SMnPb28 / 1.0718 640.92 ASG05 DST 640.70 ASG05 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM 2.1 P non alloy / low alloy steels: > 900 heat resistant structural, 42CrMo4 / 1.7225, 640.92 ASG05 DST 640.71 ASG3000 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM 3.0 heat treated, nitride and CK60 / 1.1221 tools steels

X6CrMo4 / 1.2341, > 900 high alloy steels 640.70 ASG0106 TiN 640.71 ASG0106 TiN 640.71 ASG0106 TiN 640.71 ASG0106 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 4.0 X165CrMoV12 / 1.2601

HSS 4.1

250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 S titanium, 400 TiAl5Sn2 / 3.7114 640.21 ASG03 HM 640.21 ASG03 HM 5.1 titanium alloys

X2CrNi189 / 1.4306, m 600 stainless steels 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401

X8CrNb17 / 1.4511, stainless steels M < 900 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

X10CrAl7 / 1.4713, > 900 stainless / fireproof steels 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

GG-25 / 0.6025, 180 gray cast iron 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 8.0 GG-35 / 0.6035

250 alloy gray cast iron GG-NiCr202 / 0.6660 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 8.1

spheroidal graphite cast m 600 130 GGG-40 / 0.7040 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG02 HM 640.21 ASG02 HM 9.0 iron, ferritic

GGG-50 / 0.7050 spheroidal graphite cast

K 230 GGG-55 / 0.7055 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 spheroidal graphite cast GGG-60 / 0.7060 iron, perlitic > 600 250 GTS-65 / 0.8165 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 10.0 malleable iron

alloyed spheroidal graphite GGG-NiCr20-2 / 0.7661 200 cast iron 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 10.1

GGV Ti < 0,2 vermicular cast iron 300 GGV Ti > 0,2 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 10.2

copper alloy, brass, CuZn36Pb3 / 2.1182, lead-alloy bronze, lead 90 G-CuPb15Sn / 2.1182 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 12.0 bronze: good cut

copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 100 average cut E-Cu57 / 2.0060 640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 12.1

AlMg1 / 3.3315,

N wrought aluminium alloys 60 AlMnCu / 3.0517 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG02 HM 640.21 ASG02 HM 13.0

cast aluminium alloy: G-AlMg5 / 3.3561, Si-content <10% 75 G-AlSi9Mg / 3.2373 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG3000 HM 640.21 ASG3000 HM 13.1 magnesium alloy

cast aluminium alloy: G-AlSi10Mg / 3.2381 100 Si-content > 10% 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG3000 HM 640.21 ASG3000 HM 14.0

hardened steels 1400 < 45 HRC 640.37 ASG0106 DBG-N 640.37 ASG0106 DBG-N 15.0 H hardened steels 1800 > 45 HRC, m 55 HRC 640.37 ASG0106 DBG-N 640.37 ASG0106 DBG-N 16.0

We are happy to take inquiries concerning tools for materials without a recommendation. 24 Patent applied for inside and outside Germany DIHART Reamax® Tool Recommendation

High-speed machining Conventional machining with carbide 1

St37-2 / 1.0037; m 500 9SMn28 / 1.0715; 640.92 ASG05 DST 640.70 ASG05 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM 1.0 St44-2 / 1.0044

500- St52-2 / 1.0050, 2 C55 / 1.0525, 640.92 ASG05 DST 640.70 ASG05 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG02 HM 640.21 ASG02 HM 2.0 900 16MnCr5 / 1.7131

< 500 9SMnPb28 / 1.0718 640.92 ASG05 DST 640.70 ASG05 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM 2.1 P

> 900 42CrMo4 / 1.7225, 640.92 ASG05 DST 640.71 ASG3000 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG3000 HM 640.21 ASG3000 HM 3.0 CK60 / 1.1221

> 900 X6CrMo4 / 1.2341, 640.70 ASG0106 TiN 640.71 ASG0106 TiN 640.71 ASG0106 TiN 640.71 ASG0106 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 4.0 X165CrMoV12 / 1.2601 3 4.1

250 Inconel 718 / 2.4668, 5.0 Nimonic 80A / 2.4631 S 400 TiAl5Sn2 / 3.7114 640.21 ASG03 HM 640.21 ASG03 HM 5.1 m 600 X2CrNi189 / 1.4306, 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 4

X8CrNb17 / 1.4511,

M < 900 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

> 900 X10CrAl7 / 1.4713, 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.49 ASG0106 DBF 640.21 ASG0106 HM 640.21 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

180 GG-25 / 0.6025, 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 8.0 GG-35 / 0.6035

250 GG-NiCr202 / 0.6660 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 8.1 5 m 600 130 GGG-40 / 0.7040 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG02 HM 640.21 ASG02 HM 9.0

GGG-50 / 0.7050

K 230 GGG-55 / 0.7055 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 9.1 GTW-55 / 0.8055

GGG-60 / 0.7060 > 600 250 GTS-65 / 0.8165 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.93 ASG3000 DST 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 10.0

200 GGG-NiCr20-2 / 0.7661 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 10.1 6 GGV Ti < 0,2 300 GGV Ti > 0,2 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.37 ASG3000 DBG-N 640.21 ASG3000 HM 640.21 ASG3000 HM 10.2

CuZn36Pb3 / 2.1182, 90 G-CuPb15Sn / 2.1182 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.93 ASG3000 DST 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 12.0

CuZn40Al1 / 2.0550, 100 E-Cu57 / 2.0060 640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.71 ASG3000 TiN 640.21 ASG0106 HM 640.21 ASG0106 HM 12.1

AlMg1 / 3.3315, N 60 AlMnCu / 3.0517 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG02 HM 640.21 ASG02 HM 13.0 7 G-AlMg5 / 3.3561, 75 G-AlSi9Mg / 3.2373 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG3000 HM 640.21 ASG3000 HM 13.1

100 G-AlSi10Mg / 3.2381 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.27 ASG0706 DBC 640.21 ASG3000 HM 640.21 ASG3000 HM 14.0

1400 640.37 ASG0106 DBG-N 640.37 ASG0106 DBG-N 15.0 H 1800 640.37 ASG0106 DBG-N 640.37 ASG0106 DBG-N 16.0 8 Cutting speed and feed see pages 94 - 95. Important: See chapter 8 for more application details and safety notes ! 25 DIHART Reamax® X 12,000 – 40,000 mm Replaceable Insert

K for through hole and blind hole machining Please note: don't use x 12,000 - 12,500 for blind hole machining 1 a a x x D 2 x D

for through hole machining

f Custom reaming head – selection options!

Cutting material / coating ~ ~ ~ 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 640.20 640.21 HM § § § § § § § § § § 12,000-15,999 xD – 2,5 9,0 0,5 6 640.70 640.71 TiN $ $ §4) $ § $ §5) $ 16,000-21,999 xD – 3,0 9,0 0,5 6 640.36 640.37 DBG-N § $ $ § $ 640.48 640.49 DBF $ § $ $ § 22,000-25,999 xD – 3,0 9,0 0,5 8 640.26 640.27 DBC § § 26,000-32,000 xD – 4,0 9,0 0,5 8 640.92 640.93 DST § $3) 640.66 640.67 DJC $2) 32,001-40,000 xD – 4,0 9,0 0,5 8 Selection example: material St37, cutting material DST, central coolant supply, Selection example: bore without interruption = Order No. 640.93 Bore diameter 21 mm Order example: Order No. 640.93 · Bore diameter 21 mm · Bore tolerance H6 · Material St37 or ASG3000 (Cutting geometry page 24-25) § main area of application $ suitable in some cases Diameter H7 – available from stock!

Cutting material / coating DBG-N DST P M K N S H P M K N S H P M K N S H for material

without interruption § $ § $3) § $3)

with interruption $ § $ Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) for through hole ASG 3000 ASG 3000 machining ASG 09

X D X x a f No. of Order No. Order No. Order No. ~ ~ ~ teeth 15H7 12,5 9 0,5 6 640.37.15H7N 640.93.15H7N 640.93.15H7L 16H7 13 9 0,5 6 640.37.16H7N 640.93.16H7N 640.93.16H7L 18H7 15 9 0,5 6 640.37.18H7N 640.93.18H7N 640.93.18H7L 20H7 17 9 0,5 6 640.37.20H7N 640.93.20H7N 640.93.20H7L 22H7 19 9 0,5 6 640.37.22H7N 640.93.22H7N 640.93.22H7L 24H7 21 9 0,5 6 640.37.24H7N 640.93.24H7N 640.93.24H7L 25H7 22 9 0,5 8 640.37.25H7N 640.93.25H7N 640.93.25H7L 28H7 24 9 0,5 8 640.37.28H7N 640.93.28H7N 640.93.28H7L 30H7 26 9 0,5 8 640.37.30H7N 640.93.30H7N 640.93.30H7L

26 1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1 DIHART Reamax® Holder with cylindrical shank similar to DIN 1835 X 12 – 40 mm

with internal coolant supply K suitable for minimum quantity lubrication (MQL) K 1 not suitable for shrinking K

2 h6 x D x d

b c 3 L

short version long version 5 for for X D X DH7 Order No. L b c X d Order No. L b c X d

12,000 – 15,999 15H7 640.01.001 107 3×D 48 16 0,11 640.81.001 137 5×D 48 16 0,13 16H7 16,000 – 21,999 18H7 640.01.002 119 3×D 50 20 0,18 640.81.002 169 5×D 50 20 0,23 20H7 22H7 6 22,000 – 25,999 24H7 640.01.003 140 3×D 56 25 0,34 640.81.003 196 5×D 56 25 0,44 25H7 28H7 26,000 – 32,000 640.01.005 160 3×D 56 25 0,46 640.81.005 226 5×D 56 25 0,65 30H7 32,001 – 40,000 640.01.006 199 3×D 60 32 0,86 640.81.006 270 5×D 60 32 1,13 Supply includes: Reamax® holder with assembly parts / accessories (page 29). Please order replaceable insert separately. 7

Patent applied for inside and outside Germany 27 DIHART Reamax® Assembly instructions

Clean taper/face contact thoroughly (grease free). Apply light grease on tie bar thread 5. 1 5

Locate tie bar 5 on insert and holder. Important note: for nominal size 3, 4 and 5, fit with marking on tie bar and insert aligned.

M Draw in tie bar with the clamping nut. Before tightening, 3 turn insert and tie bar clockwise until it stops. Tighten the clamping nut as far as possible using the torque key to the specified starting torque M. Dia. Starting range torque M 12,000 – 15,999 4-5 Nm 16,000 – 21,999 6-7 Nm 22,000 – 25,999 10-12 Nm 26,000 – 32,000 18-20 Nm 32,001 – 40,000 26-28 Nm

Removing the replaceable insert: 3 Loosen the clamping screw. Pull tie bar from holder and insert.

Locate operating key 3 in insert and loosen insert by turning.

28 Patent applied for inside and outside Germany DIHART Reamax® Assembly parts / Accessories

5 Replaceable insert Holder 6 7 8 3

3 4 Operating key Open-end wrench L

for for 4 X D X DH7 Width Short version Long version Starting Width across Order No. across flats Order No. L Order No. L torque M flats 12,000 – 15,999 15H7 SW 4 18050 10040 100 18050 20040 200 4-5 Nm SW 12 18589 00012 16H7 16,000 – 21,999 18H7 SW 5 18050 10050 100 18050 35050 350 6-7 Nm SW 14 18589 00014 20H7 22H7 22,000 – 25,999 24H7 SW 7 18050 10070 100 18050 35070 350 10-12 Nm SW 19 18589 00019 5 25H7 28H7 26,000 – 32,000 SW 8 18050 10080 100 18050 35080 350 18-20 Nm SW 22 18589 00022 30H7 32,001 – 40,000 SW 10 18050 20100 200 18050 35100 350 26-28 Nm SW 27 18589 00027

5 6 7 8 Tie bar Seeger ring Clamping nut Clamping nut short version long version 6 DIN 472 for for X D X DH7 Order No. Order No. Order No. Order No.

12,000 – 15,999 15H7 640.03.001 55232 01010 640.04.001 640.84.001 16H7 16,000 – 21,999 18H7 640.03.002 55232 01210 640.04.002 640.84.002 20H7 7 22H7 22,000 – 25,999 24H7 640.03.003 55232 01610 640.04.003 640.84.003 25H7 28H7 26,000 – 32,000 640.03.004 55232 01610 640.04.005 640.84.005 30H7 32,001 – 40,000 640.03.005 55232 02210 640.04.006 640.84.006 Supply includes Reamax® holder: Operating key, open-end wrench, tie-rod, Seeger ring and clamping nut. 8

29 DIHART Monomax®

DIHART Monomax® BENEFITS for you:

One-piece tools – known as monoblock tools – are one of Designed for small hole diameters DIHART’s specialities. The demands which have been made Can be adjusted for extremely small hole tolerances over decades are reflected in an enormous number of types Extremely high process reliability through mono and variations. This successful tool programme has been construction completely revised and standardised by efficient manufac- Precision ground to size turing.

Application: Versions:

- Non-alloy and low alloy steels - Short and long versions - Stainless, heat resistant and high alloy steels - Lateral and central coolant outlet for best possible use - Grey cast iron and spheroidal graphite cast iron - Cutting materials, uncoated and coated carbide or DST - Copper alloys, brass and bronze - Diameter 5,600 – 25,899 mm - aluminium - Titanium, titanium alloys, CGI and plastic on request

30 DIHART Monomax® Page 1 Tool Recommendation 32 – 33

Monomax® x 5,600 – 25,899 mm short version with cylindrical shank 34 – 35 long version with cylindrical shank 36 – 37 long version with morse taper 38 2

31 DIHART Monomax® Tool Recommendation

High-speed machining 1 Material example Material material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting short geometry material/ short geometry material/ long (ASG) coating long (ASG) coating Material group Rm (N/mm²) Strength HB Hardness St37-2 / 1.0037; 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 m 500 non-alloy steels 9SMn28 / 1.0715; ASG09 DST ASG09 TiN ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM 1.0 St44-2 / 1.0044 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

2 St52-2 / 1.0050, 500- non-alloy / 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 C55 / 1.0525, ASG09 DST ASG09 TiN ASG3000 DST ASG3000 TiN ASG02 HM ASG02 HM 2.0 low alloy steels 900 16MnCr5 / 1.7131 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 < 500 lead alloys 9SMnPb28 / 1.0718 ASG09 DST ASG09 TiN ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM 2.1 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21 P non alloy / low alloy steels: 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 > 900 heat resistant structural, 42CrMo4 / 1.7225, ASG09 DST ASG3000 TiN ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM 3.0 heat treated, nitride and CK60 / 1.1221 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21 tools steels

X6CrMo4 / 1.2341, 56J.71 56J.71 56H.71 56H.71 56J.21 56H.21 3 > 900 high alloy steels ASG0106 TiN ASG0106 TiN ASG0106 TiN ASG0106 TiN ASG0106 HM ASG0106 HM 4.0 X165CrMoV12 / 1.2601 56R.71 56R.71 56Q.71 56Q.71 56R.21 56Q.21

HSS 4.1

250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 S titanium, 56J.21 56H.21 400 TiAl5Sn2 / 3.7114 ASG03 HM ASG03 HM 5.1 titanium alloys 56R.21 56Q.21

X2CrNi189 / 1.4306, 56J.47 56J.47 56H.47 56H.47 56J.21 56H.21 m 600 stainless steels ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 56R.47 56R.47 56Q.47 56Q.47 56R.21 56Q.21

X8CrNb17 / 1.4511, 56J.47 56J.47 56H.47 56H.47 56J.21 56H.21 stainless steels M < 900 ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571 56R.47 56R.47 56Q.47 56Q.47 56R.21 56Q.21

X10CrAl7 / 1.4713, 56J.47 56J.47 56H.47 56H.47 56J.21 56H.21 > 900 stainless / fireproof steels ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM 7.0 X8CrS-38-18 / 1.4862 56R.47 56R.47 56Q.47 56Q.47 56R.21 56Q.21

GG-25 / 0.6025, 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 180 gray cast iron ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 8.0 GG-35 / 0.6035 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 250 alloy gray cast iron GG-NiCr202 / 0.6660 ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 8.1 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21

spheroidal graphite cast 56J.93 56J.37 56H.93 56H.37 56J.21 56H.21 m 600 130 GGG-40 / 0.7040 ASG3000 DST ASG3000 DBG-N ASG3000 DST ASG3000 DBG-N ASG02 HM ASG02 HM 9.0 iron, ferritic 56R.93 56R.37 56Q.93 56Q.37 56R.21 56Q.21 GGG-50 / 0.7050 spheroidal graphite cast 56J.93 56J.37 56H.93 56H.37 56J.21 56H.21

K 230 GGG-55 / 0.7055 ASG3000 DST ASG3000 DBG-N ASG3000 DST ASG3000 DBG-N ASG3000 HM ASG3000 HM 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 56R.93 56R.37 56Q.93 56Q.37 56R.21 56Q.21 spheroidal graphite cast GGG-60 / 0.7060 56J.93 56J.37 56H.93 56H.37 56J.21 56H.21 iron, perlitic > 600 250 GTS-65 / 0.8165 ASG3000 DST ASG3000 DBG-N ASG3000 DST ASG3000 DBG-N ASG3000 HM ASG3000 HM 10.0 malleable iron 56R.93 56R.37 56Q.93 56Q.37 56R.21 56Q.21

alloyed spheroidal graphite 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 GGG-NiCr20-2 / 0.7661 200 cast iron ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 10.1 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21

GGV Ti < 0,2 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 vermicular cast iron 300 GGV Ti > 0,2 ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 10.2 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21 copper alloy, brass, CuZn36Pb3 / 2.1182, 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 lead-alloy bronze, lead 90 G-CuPb15Sn / 2.1182 ASG3000 DST ASG3000 TiN ASG3000 DST ASG3000 TiN ASG0106 HM ASG0106 HM 12.0 bronze: good cut 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 56J.71 56J.71 56H.71 56H.71 56J.21 56H.21 100 average cut E-Cu57 / 2.0060 ASG3000 TiN ASG3000 TiN ASG3000 TiN ASG3000 TiN ASG0106 HM ASG0106 HM 12.1 56R.71 56R.71 56Q.71 56Q.71 56R.21 56Q.21

AlMg1 / 3.3315, 56J.17 56J.17 56H.17 56H.17 56J.21 56H.21

N wrought aluminium alloys 60 AlMnCu / 3.0517 ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG02 HM ASG02 HM 13.0 56R.17 56R.17 56Q.17 56Q.17 56R.21 56Q.21 cast aluminium alloy: G-AlMg5 / 3.3561, 56J.17 56J.17 56H.17 56H.17 56J.21 56H.21 Si-content <10% 75 G-AlSi9Mg / 3.2373 ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG3000 HM ASG3000 HM 13.1 magnesium alloy 56R.17 56R.17 56Q.17 56Q.17 56R.21 56Q.21

cast aluminium alloy: 56J.17 56J.17 56H.17 56H.17 56J.21 56H.21 G-AlSi10Mg / 3.2381 100 Si-content > 10% ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG3000 HM ASG3000 HM 14.0 56R.17 56R.17 56Q.17 56Q.17 56R.21 56Q.21

hardened steels 56J.37 56H.37 1400 < 45 HRC ASG0106 DBG-N ASG0106 DBG-N 15.0 56R.37 56Q.37 H hardened steels 56J.37 56H.37 1800 > 45 HRC, m 55 HRC ASG0106 DBG-N ASG0106 DBG-N 16.0 56R.37 56Q.37 We are happy to take inquiries concerning tools for materials without a recommendation. 32 DIHART Monomax® Tool Recommendation

High-speed machining Conventional machining with carbide 1

Order No. Cutting Cutting Order No. Cutting Cutting Order No. Cutting Cutting Order No. Cutting Cutting short geometry material/ short geometry material/ short geometry material short geometry material long (ASG) coating long (ASG) coating long (ASG) long (ASG)

St37-2 / 1.0037; 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 m 500 9SMn28 / 1.0715; ASG09 DST ASG09 TiN ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM 1.0 St44-2 / 1.0044 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

500- St52-2 / 1.0050, 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 2 C55 / 1.0525, ASG09 DST ASG09 TiN ASG3000 DST ASG3000 TiN ASG02 HM ASG02 HM 2.0 900 16MnCr5 / 1.7131 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 < 500 9SMnPb28 / 1.0718 ASG09 DST ASG09 TiN ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM 2.1 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21 P

56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 > 900 42CrMo4 / 1.7225, ASG09 DST ASG3000 TiN ASG3000 DST ASG3000 TiN ASG3000 HM ASG3000 HM 3.0 CK60 / 1.1221 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

56J.71 56J.71 56H.71 56H.71 56J.21 56H.21 > 900 X6CrMo4 / 1.2341, ASG0106 TiN ASG0106 TiN ASG0106 TiN ASG0106 TiN ASG0106 HM ASG0106 HM 3 4.0 X165CrMoV12 / 1.2601 56R.71 56R.71 56Q.71 56Q.71 56R.21 56Q.21 4.1

250 Inconel 718 / 2.4668, 5.0 Nimonic 80A / 2.4631 S 56J.21 56H.21 400 TiAl5Sn2 / 3.7114 ASG03 HM ASG03 HM 5.1 56R.21 56Q.21 56J.47 56J.47 56H.47 56H.47 56J.21 56H.21 m 600 X2CrNi189 / 1.4306, ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 56R.47 56R.47 56Q.47 56Q.47 56R.21 56Q.21 4

X8CrNb17 / 1.4511, 56J.47 56J.47 56H.47 56H.47 56J.21 56H.21

M < 900 ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571 56R.47 56R.47 56Q.47 56Q.47 56R.21 56Q.21 56J.47 56J.47 56H.47 56H.47 56J.21 56H.21 > 900 X10CrAl7 / 1.4713, ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 DBF ASG0106 HM ASG0106 HM 7.0 X8CrS-38-18 / 1.4862 56R.47 56R.47 56Q.47 56Q.47 56R.21 56Q.21 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 180 GG-25 / 0.6025, ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 8.0 GG-35 / 0.6035 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 250 GG-NiCr202 / 0.6660 ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 8.1 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21 5 56J.93 56J.37 56H.93 56H.37 56J.21 56H.21 m 600 130 GGG-40 / 0.7040 ASG3000 DST ASG3000 DBG-N ASG3000 DST ASG3000 DBG-N ASG02 HM ASG02 HM 9.0 56R.93 56R.37 56Q.93 56Q.37 56R.21 56Q.21 GGG-50 / 0.7050 56J.93 56J.37 56H.93 56H.37 56J.21 56H.21

K 230 GGG-55 / 0.7055 ASG3000 DST ASG3000 DBG-N ASG3000 DST ASG3000 DBG-N ASG3000 HM ASG3000 HM 9.1 GTW-55 / 0.8055 56R.93 56R.37 56Q.93 56Q.37 56R.21 56Q.21

GGG-60 / 0.7060 56J.93 56J.37 56H.93 56H.37 56J.21 56H.21 > 600 250 GTS-65 / 0.8165 ASG3000 DST ASG3000 DBG-N ASG3000 DST ASG3000 DBG-N ASG3000 HM ASG3000 HM 10.0 56R.93 56R.37 56Q.93 56Q.37 56R.21 56Q.21 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 200 GGG-NiCr20-2 / 0.7661 ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 10.1 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21 6 GGV Ti < 0,2 56J.37 56J.37 56H.37 56H.37 56J.21 56H.21 300 GGV Ti > 0,2 ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 DBG-N ASG3000 HM ASG3000 HM 10.2 56R.37 56R.37 56Q.37 56Q.37 56R.21 56Q.21

CuZn36Pb3 / 2.1182, 56J.93 56J.71 56H.93 56H.71 56J.21 56H.21 90 G-CuPb15Sn / 2.1182 ASG3000 DST ASG3000 TiN ASG3000 DST ASG3000 TiN ASG0106 HM ASG0106 HM 12.0 56R.93 56R.71 56Q.93 56Q.71 56R.21 56Q.21

CuZn40Al1 / 2.0550, 56J.71 56J.71 56H.71 56H.71 56J.21 56H.21 100 E-Cu57 / 2.0060 ASG3000 TiN ASG3000 TiN ASG3000 TiN ASG3000 TiN ASG0106 HM ASG0106 HM 12.1 56R.71 56R.71 56Q.71 56Q.71 56R.21 56Q.21

AlMg1 / 3.3315, 56J.17 56J.17 56H.17 56H.17 56J.21 56H.21 N 60 AlMnCu / 3.0517 ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG02 HM ASG02 HM 13.0 56R.17 56R.17 56Q.17 56Q.17 56R.21 56Q.21 7 G-AlMg5 / 3.3561, 56J.17 56J.17 56H.17 56H.17 56J.21 56H.21 75 G-AlSi9Mg / 3.2373 ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG3000 HM ASG3000 HM 13.1 56R.17 56R.17 56Q.17 56Q.17 56R.21 56Q.21 56J.17 56J.17 56H.17 56H.17 56J.21 56H.21 100 G-AlSi10Mg / 3.2381 ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG0706 DBC ASG3000 HM ASG3000 HM

14.0 56R.17 56R.17 56Q.17 56Q.17 56R.21 56Q.21 56J.37 56H.37 1400 ASG0106 DBG-N ASG0106 DBG-N

15.0 56R.37 56Q.37 H 56J.37 56H.37 1800 ASG0106 DBG-N ASG0106 DBG-N 16.0 56R.37 56Q.37 8 Cutting speed and feed see pages 94 - 95. Important: See chapter 8 for more application details and safety notes ! 33 DIHART Monomax® X 5,600– 25,899 mm Short version with cylindrical shank similar to DIN 1835

K with internal coolant supply 1

a h6 x D x d

b c 3 f L

Diameter H7 – available from stock!

Cutting material / coating TiN DBG-N DBF DST P M K N S H P M K N S H for material

without interruption $ $ $4) $ $ $ $4) $ $ $ $ § § §3) § §3)

with interruption § $ $5) $ § $ $5) $ $ $ $ $ $ § Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) for through hole for through hole ASG 3000 machining ASG 09 machining

X D X d × c L b f a No. of Order No. Order No. Order No. Order No. Order No. Order No. ~ ~ teeth 6H7 12 × 45 85 40 0,1 9,5 4 56J.71.06H7N 56J.71.06H7L 56J.37.06H7N 56J.47.06H7N 56J.93.06H7N 56J.93.06H7L 8H7 12 × 45 85 40 0,1 9,5 4 56J.71.08H7N 56J.71.08H7L 56J.37.08H7N 56J.47.08H7N 56J.93.08H7N 56J.93.08H7L 10H7 12 × 45 95 50 0,1 9,5 6 56J.71.10H7N 56J.71.10H7L 56J.37.10H7N 56J.47.10H7N 56J.93.10H7N 56J.93.10H7L 12H7 12 × 45 95 50 0,1 9,5 6 56J.71.12H7N 56J.71.12H7L 56J.37.12H7N 56J.47.12H7N 56J.93.12H7N 56J.93.12H7L 14H7 12 × 45 95 50 0,1 9,5 6 56J.71.14H7N 56J.71.14H7L 56J.37.14H7N 56J.47.14H7N 56J.93.14H7N 56J.93.14H7L 15H7 12 × 45 95 50 0,1 9,5 6 56J.71.15H7N 56J.71.15H7L 56J.37.15H7N 56J.47.15H7N 56J.93.15H7N 56J.93.15H7L 16H7 16 × 50 100 50 0,1 9,5 6 56J.71.16H7N 56J.71.16H7L 56J.37.16H7N 56J.47.16H7N 56J.93.16H7N 56J.93.16H7L 18H7 16 × 50 100 50 0,1 9,5 6 56J.71.18H7N 56J.71.18H7L 56J.37.18H7N 56J.47.18H7N 56J.93.18H7N 56J.93.18H7L 20H7 20 × 60 120 60 0,1 9,5 6 56J.71.20H7N 56J.71.20H7L 56J.37.20H7N 56J.47.20H7N 56J.93.20H7N 56J.93.20H7L

1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

34 DIHART Monomax® Short version with cylindrical shank similar to DIN 1835

Custom reaming tool – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions 2

No. of for material for material Cylindrical shank teeth Order No. Order No. P M K N S H P M K N S H X D Xd×c L b f a

Cutting material / coating ~ ~ 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 56J.21 56H.21 HM § § § § § § § § § § 5,600-8,899 12×45 85 40 0,1 9,5 4 56J.71 56H.71 TiN $ $ $4) $ § $ $5) $ 8,900-15,899 12×45 95 50 0,1 9,5 6 56J.37 56H.37 DBG-N $ $ $ $ $ 3 56J.47 56H.47 DBF $ § $ $ § 15,900-18,899 16×50 100 50 0,1 9,5 6 56J.17 56H.17 DBC § § 18,900-25,899 20×60 120 60 0,1 9,5 6 56J.93 56H.93 DST § §3) 56J.67 56H.67 DJC $2) 18,900-25,899 20×60 200 140 0,1 9,5 6 Selection example: material St37, cutting material DST, central coolant supply, Selection example: bore without interruption = Order No. 56H.93 Bore diameter 24 mm Order example: Order No. 56H.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 32-33) 4 § main area of application $ suitable in some cases

X D X d × c L b f a No. of Order No. Order No. Order No. Order No. Order No. Order No. 6 ~ ~ teeth 6H7 12 × 45 85 40 0,1 9,5 4 56J.71.06H7N 56J.71.06H7L 56J.37.06H7N 56J.47.06H7N 56J.93.06H7N 56J.93.06H7L 8H7 12 × 45 85 40 0,1 9,5 4 56J.71.08H7N 56J.71.08H7L 56J.37.08H7N 56J.47.08H7N 56J.93.08H7N 56J.93.08H7L 10H7 12 × 45 95 50 0,1 9,5 6 56J.71.10H7N 56J.71.10H7L 56J.37.10H7N 56J.47.10H7N 56J.93.10H7N 56J.93.10H7L 12H7 12 × 45 95 50 0,1 9,5 6 56J.71.12H7N 56J.71.12H7L 56J.37.12H7N 56J.47.12H7N 56J.93.12H7N 56J.93.12H7L 14H7 12 × 45 95 50 0,1 9,5 6 56J.71.14H7N 56J.71.14H7L 56J.37.14H7N 56J.47.14H7N 56J.93.14H7N 56J.93.14H7L 15H7 12 × 45 95 50 0,1 9,5 6 56J.71.15H7N 56J.71.15H7L 56J.37.15H7N 56J.47.15H7N 56J.93.15H7N 56J.93.15H7L 16H7 16 × 50 100 50 0,1 9,5 6 56J.71.16H7N 56J.71.16H7L 56J.37.16H7N 56J.47.16H7N 56J.93.16H7N 56J.93.16H7L 7 18H7 16 × 50 100 50 0,1 9,5 6 56J.71.18H7N 56J.71.18H7L 56J.37.18H7N 56J.47.18H7N 56J.93.18H7N 56J.93.18H7L 20H7 20 × 60 120 60 0,1 9,5 6 56J.71.20H7N 56J.71.20H7L 56J.37.20H7N 56J.47.20H7N 56J.93.20H7N 56J.93.20H7L

35 DIHART Monomax® X 5,600– 25,899 mm Long version with cylindrical shank similar to DIN 1835

K with internal coolant supply 1

a h6 x D x d

b c 3 f L

Diameter H7 – available from stock!

Cutting material / coating TiN DBG-N DBF DST P M K N S H P M K N S H for material

without interruption $ $ $4) $ $ $ $4) $ $ $ $ § § §3) § §3)

X D X d × c L b f a No. of Order No. Order No. Order No. Order No. Order No. Order No. ~ ~ teeth 6H7 12 × 45 130 85 0,1 9,5 4 56R.71.06H7N 56R.71.06H7L 56R.37.06H7N 56R.47.06H7N 56R.93.06H7N 56R.93.06H7L 8H7 12 × 45 130 85 0,1 9,5 4 56R.71.08H7N 56R.71.08H7L 56R.37.08H7N 56R.47.08H7N 56R.93.08H7N 56R.93.08H7L 10H7 12 × 45 160 115 0,1 9,5 6 56R.71.10H7N 56R.71.10H7L 56R.37.10H7N 56R.47.10H7N 56R.93.10H7N 56R.93.10H7L 12H7 12 × 45 160 115 0,1 9,5 6 56R.71.12H7N 56R.71.12H7L 56R.37.12H7N 56R.47.12H7N 56R.93.12H7N 56R.93.12H7L 14H7 12 × 45 160 115 0,1 9,5 6 56R.71.14H7N 56R.71.14H7L 56R.37.14H7N 56R.47.14H7N 56R.93.14H7N 56R.93.14H7L 15H7 12 × 45 160 115 0,1 9,5 6 56R.71.15H7N 56R.71.15H7L 56R.37.15H7N 56R.47.15H7N 56R.93.15H7N 56R.93.15H7L 16H7 16 × 50 180 130 0,1 9,5 6 56R.71.16H7N 56R.71.16H7L 56R.37.16H7N 56R.47.16H7N 56R.93.16H7N 56R.93.16H7L 18H7 16 × 50 180 130 0,1 9,5 6 56R.71.18H7N 56R.71.18H7L 56R.37.18H7N 56R.47.18H7N 56R.93.18H7N 56R.93.18H7L 20H7 20 × 60 200 140 0,1 9,5 6 56R.71.20H7N 56R.71.20H7L 56R.37.20H7N 56R.47.20H7N 56R.93.20H7N 56R.93.20H7L

1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

36 DIHART Monomax® Long version with cylindrical shank similar to DIN 1835

Custom reaming tool – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions 2

No. of for material for material Cylindrical shank teeth Order No. Order No. P M K N S H P M K N S H X D Xd×c L b f a

Cutting material / coating ~ ~ 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 56R.21 56Q.21 HM § § § § § § § § § § 5,600-8,899 12×45 130 85 0,1 9,5 4 56R.71 56Q.71 TiN $ $ $4) $ § $ $5) $ 8,900-9,899 12×45 130 85 0,1 9,5 6 56R.37 56Q.37 DBG-N $ $ $ $ $ 3 56R.47 56Q.47 DBF $ § $ $ § 9,900-15,899 12×45 160 115 0,1 9,5 6 56R.17 56Q.17 DBC § § 15,900-18,899 16×50 180 130 0,1 9,5 6 56R.93 56Q.93 DST § §3) 56R.67 56Q.67 DJC $2) 18,900-25,899 20×60 200 140 0,1 9,5 6 Selection example: material St37, cutting material DST, central coolant supply, Selection example: bore without interruption = Order No. 56Q.93 Bore diameter 24 mm Order example: Order No. 56Q.93 · Bore diameter 24 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 32-33) 4 § main area of application $ suitable in some cases

Cutting material / coating TiN DBG-N DBF DST P M K N S H P M K N S H P M K N S H P M K N S H for material 5 without interruption $ $ $4) $ $ $ $4) $ $ $ $ § § §3) § §3) with interruption § $ $5) $ § $ $5) $ $ $ $ $ $ § Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) Cutting geometry (ASG) for through hole for through hole machining ASG 3000 ASG 3000 ASG 3000 machining ASG 09 6 X D X d × c L b f a No. of Order No. Order No. Order No. Order No. Order No. Order No. ~ ~ teeth 6H7 12 × 45 130 85 0,1 9,5 4 56R.71.06H7N 56R.71.06H7L 56R.37.06H7N 56R.47.06H7N 56R.93.06H7N 56R.93.06H7L 8H7 12 × 45 130 85 0,1 9,5 4 56R.71.08H7N 56R.71.08H7L 56R.37.08H7N 56R.47.08H7N 56R.93.08H7N 56R.93.08H7L 10H7 12 × 45 160 115 0,1 9,5 6 56R.71.10H7N 56R.71.10H7L 56R.37.10H7N 56R.47.10H7N 56R.93.10H7N 56R.93.10H7L 12H7 12 × 45 160 115 0,1 9,5 6 56R.71.12H7N 56R.71.12H7L 56R.37.12H7N 56R.47.12H7N 56R.93.12H7N 56R.93.12H7L 14H7 12 × 45 160 115 0,1 9,5 6 56R.71.14H7N 56R.71.14H7L 56R.37.14H7N 56R.47.14H7N 56R.93.14H7N 56R.93.14H7L 15H7 12 × 45 160 115 0,1 9,5 6 56R.71.15H7N 56R.71.15H7L 56R.37.15H7N 56R.47.15H7N 56R.93.15H7N 56R.93.15H7L 7 16H7 16 × 50 180 130 0,1 9,5 6 56R.71.16H7N 56R.71.16H7L 56R.37.16H7N 56R.47.16H7N 56R.93.16H7N 56R.93.16H7L 18H7 16 × 50 180 130 0,1 9,5 6 56R.71.18H7N 56R.71.18H7L 56R.37.18H7N 56R.47.18H7N 56R.93.18H7N 56R.93.18H7L 20H7 20 × 60 200 140 0,1 9,5 6 56R.71.20H7N 56R.71.20H7L 56R.37.20H7N 56R.47.20H7N 56R.93.20H7N 56R.93.20H7L

37 DIHART Monomax® X 5,600 – 25,899 mm Long version with morse taper DIN 228 form A

K without internal coolant supply 1

a x D

b 3 f L Tang Order No. 099.03.002

Custom reaming tool – selection options!

Selection: Cutting material, material Selection: Dimensions

No. Morse of for material for material taper teeth Order No. Order No. P M K N S H P M K N S H X D MK L b a f

Cutting material / coating ~ ~ 5,600-8,899 2 90 85 9,5 0,1 4 8,900-9,899 2 90 85 9,5 0,1 6 56X.21 HM §1) §1) §1) §1) §1) §1) §1) §1) §1) §1) 9,900-15,899 2 120 115 9,5 0,1 6 15,900-18,899 2 135 130 9,5 0,1 6 18,900-25,899 2 145 140 9,5 0,1 6 Selection example: material GG25, cutting material HM, Selection example: bore without interruption = Order No. 56X.21 Bore diameter 24 mm Order example: Order No. 56X.21 · Bore diameter 24 mm · Bore tolerance H6 · Material GG25 or ASG3000 (Cutting geometry page 32-33)

§ main area of application $ suitable in some cases

1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1

Supply includes: Monomax® complete with tang.

38 DIHART Monomax® Design your own tool!

Is there no solution in the standard range? Are the dimensions not what you require? Easy Special makes it possible for you create your own combination of standard modules in the widest variety of dimensions. Select the basic type, define the effective length and choose the desired adapter for the tool. 1

Examples:

Extra long Monomax® reamer with cylindrical shank 3

Monomax® reamer with DAH® / HSK adaptor

39 DIHART® Solid Carbide Reamers

Hightech for smaller diameters BENEFITS for you:

The DIHART® solid carbide range of multiple blade rea- For very small hole diameters mers in diameters from 1,400 to 12,700 mm is the comple- Extremely high stiffness for optimum machining ment to the Reamax® -product range (diameters 12,000 - processes 40,000 mm). With this, DIHART® offers you a solid carbide Extremely high cutting performance through 4 range for high-performance machining up to a diameter of DIHART® cutting edge geometry 40.0 mm. The solid carbide reamers are delivered from the Internal coolant supply for long tool life factory with the required dimensions. Left-hand spiraled for defined chip flow

40 DIHART® Solid Carbide Reamers Page 1 Tool Recommendation 42 – 43 for blind hole machining 44 x 1,400 – 12,700 mm for through hole machining 45 2 x 4,800 – 12,700 mm

41 DIHART® Solid Carbide Reamers Tool Recommendation

High-speed machining 1 Material example Material material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ (ASG) coating (ASG) coating Material group Rm (N/mm²) Strength HB Hardness St37-2 / 1.0037; m 500 non-alloy steels 9SMn28 / 1.0715; 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM 1.0 St44-2 / 1.0044

2 St52-2 / 1.0050, 500- non-alloy / C55 / 1.0525, 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG02 HM 2.0 low alloy steels 900 16MnCr5 / 1.7131

< 500 lead alloys 9SMnPb28 / 1.0718 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM 2.1 P non alloy / low alloy steels: > 900 heat resistant structural, 42CrMo4 / 1.7225, 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM 3.0 heat treated, nitride and CK60 / 1.1221 tools steels

X6CrMo4 / 1.2341, 3 > 900 high alloy steels 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG0106 TiN 526.19 ASG0106 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM 4.0 X165CrMoV12 / 1.2601

HSS 4.1

250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 S titanium, 400 TiAl5Sn2 / 3.7114 526.15 ASG0106 HM 5.1 titanium alloys

X2CrNi189 / 1.4306, m 600 stainless steels 526.36 ASG0501 DBF 526.36 ASG0501 DBF 526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 4 6.0 X5CrNiMo1810 / 1.4401

X8CrNb17 / 1.4511, stainless steels M < 900 526.36 ASG0501 DBF 526.36 ASG0501 DBF 526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

X10CrAl7 / 1.4713, > 900 stainless / fireproof steels 526.36 ASG0501 DBF 526.36 ASG0501 DBF 526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

GG-25 / 0.6025, 180 gray cast iron 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 8.0 GG-35 / 0.6035

250 alloy gray cast iron GG-NiCr202 / 0.6660 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 8.1

spheroidal graphite cast m 600 130 GGG-40 / 0.7040 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 9.0 iron, ferritic

GGG-50 / 0.7050 spheroidal graphite cast

K 230 GGG-55 / 0.7055 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 spheroidal graphite cast GGG-60 / 0.7060 iron, perlitic > 600 250 GTS-65 / 0.8165 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 10.0 malleable iron

alloyed spheroidal graphite GGG-NiCr20-2 / 0.7661 200 cast iron 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 10.1

GGV Ti < 0,2 vermicular cast iron 300 GGV Ti > 0,2 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 10.2

copper alloy, brass, CuZn36Pb3 / 2.1182, lead-alloy bronze, lead 90 G-CuPb15Sn / 2.1182 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM 12.0 bronze: good cut

copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 100 average cut E-Cu57 / 2.0060 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM 12.1

AlMg1 / 3.3315,

N wrought aluminium alloys 60 AlMnCu / 3.0517 526.38 ASG0501 DBC 526.38 ASG0501 DBC 526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM 13.0

cast aluminium alloy: G-AlMg5 / 3.3561, Si-content <10% 75 G-AlSi9Mg / 3.2373 526.38 ASG0501 DBC 526.38 ASG0501 DBC 526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM 13.1 magnesium alloy

cast aluminium alloy: G-AlSi10Mg / 3.2381 100 Si-content > 10% 526.38 ASG0501 DBC 526.38 ASG0501 DBC 526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM 14.0

hardened steels 1400 < 45 HRC 526.37 ASG0501 DBG-N 526.17 ASG0106 DBG-N 15.0 H hardened steels 1800 > 45 HRC, m 55 HRC 526.37 ASG0501 DBG-N 526.17 ASG0106 DBG-N 16.0

We are happy to take inquiries concerning tools for materials without a recommendation. 42 DIHART® Solid Carbide Reamers Tool Recommendation

High-speed machining Conventional machining with carbide 1

St37-2 / 1.0037; m 500 9SMn28 / 1.0715; 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM 1.0 St44-2 / 1.0044

500- St52-2 / 1.0050, 2 C55 / 1.0525, 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG02 HM 2.0 900 16MnCr5 / 1.7131

< 500 9SMnPb28 / 1.0718 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM 2.1 P

> 900 42CrMo4 / 1.7225, 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG07 HM 3.0 CK60 / 1.1221

> 900 X6CrMo4 / 1.2341, 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG0106 TiN 526.19 ASG0106 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM 3 4.0 X165CrMoV12 / 1.2601 4.1

250 Inconel 718 / 2.4668, 5.0 Nimonic 80A / 2.4631 S 400 TiAl5Sn2 / 3.7114 526.15 ASG0106 HM 5.1 m 600 X2CrNi189 / 1.4306, 526.36 ASG0501 DBF 526.36 ASG0501 DBF 526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 4

X8CrNb17 / 1.4511,

M < 900 526.36 ASG0501 DBF 526.36 ASG0501 DBF 526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

> 900 X10CrAl7 / 1.4713, 526.36 ASG0501 DBF 526.36 ASG0501 DBF 526.16 ASG0106 DBF 526.16 ASG0106 DBF 526.35 ASG0501 HM 526.15 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

180 GG-25 / 0.6025, 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 8.0 GG-35 / 0.6035

250 GG-NiCr202 / 0.6660 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 8.1 5 m 600 130 GGG-40 / 0.7040 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 9.0

GGG-50 / 0.7050

K 230 GGG-55 / 0.7055 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 9.1 GTW-55 / 0.8055

GGG-60 / 0.7060 > 600 250 GTS-65 / 0.8165 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 10.0

200 GGG-NiCr20-2 / 0.7661 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 10.1 6 GGV Ti < 0,2 300 GGV Ti > 0,2 526.37 ASG0501 DBG-N 526.37 ASG0501 DBG-N 526.17 ASG07 DBG-N 526.17 ASG07 DBG-N 526.35 ASG0501 HM 526.15 ASG07 HM 10.2

CuZn36Pb3 / 2.1182, 90 G-CuPb15Sn / 2.1182 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM 12.0

CuZn40Al1 / 2.0550, 100 E-Cu57 / 2.0060 526.39 ASG0501 TiN 526.39 ASG0501 TiN 526.19 ASG07 TiN 526.19 ASG07 TiN 526.35 ASG0501 HM 526.15 ASG0106 HM 12.1

AlMg1 / 3.3315, N 60 AlMnCu / 3.0517 526.38 ASG0501 DBC 526.38 ASG0501 DBC 526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM 13.0 7 G-AlMg5 / 3.3561, 75 G-AlSi9Mg / 3.2373 526.38 ASG0501 DBC 526.38 ASG0501 DBC 526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM 13.1

100 G-AlSi10Mg / 3.2381 526.38 ASG0501 DBC 526.38 ASG0501 DBC 526.18 ASG0706 DBC 526.18 ASG0706 DBC 526.35 ASG0501 HM 526.15 ASG07 HM 14.0

1400 526.37 ASG0501 DBG-N 526.17 ASG0106 DBG-N 15.0 H 1800 526.37 ASG0501 DBG-N 526.17 ASG0106 DBG-N 16.0 8 Cutting speed and feed see pages 94 - 95. Important: See chapter 8 for more application details and safety notes ! 43 DIHART® Solid Carbide Reamers X 1,400 – 12,700 mm with cylindrical shank DIN 6535 HA

K with and without internal coolant supply 1

for blind hole machining 2 a h6 x D x d

b c

3 L

Custom reaming tool – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions

No. of X 1,400 – 4,159 ≥ X 4,160 for material Cylindrical shank teeth Order No. P M K N S H X D X d×c L b a

Cutting material / coating ~ 1,400-2,759 3×28 48 20 6 4 1) 1) 1) 1) 1) 526.15 HM § § § § § 2,760-3,159 3×28 48 20 8 4 3,160-4,159 4×28 54 26 8 4 4,160-4,799 6×36 74 38 8 4 526.19 TiN § $ $2) $ 4,800-6,159 6×36 74 38 12 4 6,160-6,799 8×36 91 55 12 4 526.17 DBG-N $ § 6,800-7,159 8×36 91 55 16 4 7,160-8,159 8×36 91 55 16 6 8,160-8,699 10×40 103 63 16 6 526.16 DBF $ § 8,700-10,159 10×40 103 63 20 6 10,160-10,599 12×45 118 73 20 6 526.18 DBC § 10,600-12,159 12×45 118 73 24 6 12,160-12,700 14×45 132 87 28 6 Selection example: material GGG40, cutting material DBF, central coolant supply, Selection example: bore without interruption = Order No. 526.16 Bore diameter 5 mm

Order example: Order No. 526.16 · Bore diameter 5 mm · Bore tolerance H8 · Material GGG40 or ASG0501 (Cutting geometry page 42-43)

§ main area of application $ suitable in some cases

44 X 4,800 – 12,700 mm DIHART® Solid Carbide Reamers with cylindrical shank DIN 6535 HA

with internal coolant supply K 1

for through hole machining 2 a h6 x D x d

b c

L 3

Custom reaming tool – selection options!

Selection: Cutting material, material, coolant supply Selection: Dimensions

No. 5 of for material Cylindrical shank teeth Order No. P M K N S H X D X d×c L b a

Cutting material / coating ~ 4,800-6,159 6×36 74 38 12 4 526.35 HM §1) §1) §1) §1) §1) 6,160-6,799 8×36 91 55 12 4 526.39 TiN § $ $2) $ 6,800-7,159 8×36 91 55 16 4 7,160-8,159 8×36 91 55 16 6 526.37 DBG-N $ § 8,160-8,699 10×40 103 63 16 6 6 8,700-10,159 10×40 103 63 20 6 526.36 DBF $ § 10,160-10,599 12×45 118 73 20 6 10,600-12,159 12×45 118 73 24 6 526.38 DBC § 12,160-12,700 14×45 132 87 28 6 Selection example: material GGG40, cutting material DBF, central coolant supply, Selection example: bore without interruption = Order No. 526.36 Bore diameter 5 mm Order example: Order No. 526.36 · Bore diameter 5 mm · Bore tolerance H8 · Material GGG40 or ASG0501 (Cutting geometry page 42-43) 7 § main area of application $ suitable in some cases

1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1 8

45 DIHART® Duomax Cutting Ring

We have put our entire wealth of experience into the generation of 1 DIHART® Cutting Ring, called Duomax. The DIHART® Cutting Ring for reaming basic and through holes is established and often copied due to its cost-effectiveness. This is one of the modular multi-blade tooling systems that features the easily replaceable DI- HART® Cutting Ring on the holder. The user gets a finish- ground tool which does not require any time-consuming 2 setting and adjustment work to the individual cutters. The indexable inserts for reaming have two fully utilisable cutting edges. Each set of indexable inserts saves you a retipping cycle and thereby reduces tool costs and time as well as effort spent on logistics. When retipping is required after delivering double the tool life, this is also much easier to do in comparison with the soldered DIHART® Cut- ting Ring, because the number of machining steps in the 3 process has been reduced. In connection with this, the tool life of the basic body is also longer, because it is no longer subjected to thermal stress. In addition, the precision and stability of the basic body has been further improved through optimisation of the basic shape.

A variety of cutting tool materials and coatings enable the individual adaptation of reamers to machining assignments 4 and perfect processing of a wide variety of materials. In BENEFITS for you: the future, a variety of coatings for this will be conceiv- able that cannot be used on soldered tools. Overall the Retipping for extremely high cost efficiency flexibility with regard to selecting the cutting material and For large hole diameters coating for reaming processes will significantly increase Modular multi-blade tooling system productivity. Moreover, tolerance and geometry changes Compensation for wear through simple can be accomplished quickly and with little effort. readjustment A variety of cutting materials and coatings 5 Extremely high flexibility

The cutting ring system is one of the modular tool ranges BENEFITS for you: from DIHART®. The ring has support zones for non-defor- mational accommodation of the cutting forces. Expansion For large hole diameters zones permit an elastic expansion of the ring for compen- Multiple blade sating for wear on the cutters. Modular Compensation for wear through simple Through repeated regrinding, the service life of the ring readjustment can be increased many times over. Cutting edge wear is A variety of cutting materials and coatings compensated – all functional surfaces are fully reground. Can be reground and refitted with cutters for Reground tools have the same functionality as new ones. extremely high cost efficiency

46 DIHART® Cutting Ring Page 1 Tool Recommendation 48 – 51

Duomax 52 Ø 62 – 110 mm

Cutting Ring 53 2 Ø 60,60 – 110,59 mm

Holder

Cylindrical shank 54 DAH® adaptor 55 ABS® adaptor 56 3 Assembly parts / Accessories 57

Assembly Instructions Duomax 58 – 59 Cutting Ring 60 – 61

Variant: 4 - 10 diameter from 62 -110 mm - Hole tolerances of M IT5 - Use with cast metal, solutions for steel, stainless steels, aluminium and other materials to follow 5

47 DIHART® Duomax Tool Recommendation

High-speed machining 1 Material example Material material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ (ASG) coating (ASG) coating Material group Rm (N/mm²) Strength HB Hardness St37-2 / 1.0037; m 500 non-alloy steels 9SMn28 / 1.0715; 33G.93 ASG09 DST 33G.71 ASG09 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM 1.0 St44-2 / 1.0044

2 St52-2 / 1.0050, 500- non-alloy / C55 / 1.0525, 33G.93 ASG09 DST 33G.71 ASG09 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG02 HM 33G.21 ASG02 HM 2.0 low alloy steels 900 16MnCr5 / 1.7131

< 500 lead alloys 9SMnPb28 / 1.0718 33G.93 ASG09 DST 33G.71 ASG09 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM 2.1 P non alloy / low alloy steels: > 900 heat resistant structural, 42CrMo4 / 1.7225, 33G.93 ASG09 DST 33G.71 ASG3000 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM 3.0 heat treated, nitride and CK60 / 1.1221 tools steels

X6CrMo4 / 1.2341, 3 > 900 high alloy steels 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM 4.0 X165CrMoV12 / 1.2601

HSS 4.1

250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 S titanium, 400 TiAl5Sn2 / 3.7114 33G.21 ASG03 HM 33G.21 ASG03 HM 5.1 titanium alloys

X2CrNi189 / 1.4306, m 600 stainless steels 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 4 6.0 X5CrNiMo1810 / 1.4401

X8CrNb17 / 1.4511, stainless steels M < 900 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

X10CrAl7 / 1.4713, > 900 stainless / fireproof steels 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

GG-25 / 0.6025, 180 gray cast iron 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 8.0 GG-35 / 0.6035

250 alloy gray cast iron GG-NiCr202 / 0.6660 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 5 8.1

spheroidal graphite cast m 600 130 GGG-40 / 0.7040 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG02 HM 33G.21 ASG02 HM 9.0 iron, ferritic

GGG-50 / 0.7050 spheroidal graphite cast

K 230 GGG-55 / 0.7055 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG3000 HM 33G.21 ASG3000 HM 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 spheroidal graphite cast GGG-60 / 0.7060 iron, perlitic > 600 250 GTS-65 / 0.8165 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG3000 HM 33G.21 ASG3000 HM 10.0 malleable iron

alloyed spheroidal graphite GGG-NiCr20-2 / 0.7661 200 cast iron 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 10.1

GGV Ti < 0,2 vermicular cast iron 300 GGV Ti > 0,2 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 10.2

copper alloy, brass, CuZn36Pb3 / 2.1182, lead-alloy bronze, lead 90 G-CuPb15Sn / 2.1182 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM 12.0 bronze: good cut

copper alloy, brass, CuZn40Al1 / 2.0550, 100 bronze:average cut E-Cu57 / 2.0060 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM 12.1

AlMg1 / 3.3315,

N wrought aluminium alloys 60 AlMnCu / 3.0517 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG02 HM 33G.21 ASG02 HM 13.0

cast aluminium alloy: G-AlMg5 / 3.3561, Si-content <10% 75 G-AlSi9Mg / 3.2373 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG3000 HM 33G.21 ASG3000 HM 13.1 magnesium alloy

cast aluminium alloy: G-AlSi10Mg / 3.2381 100 Si-content > 10% 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG3000 HM 33G.21 ASG3000 HM 14.0

hardened steels 1400 < 45 HRC 15.0 H hardened steels 1800 > 45 HRC, m 55 HRC 16.0

We are happy to take inquiries concerning tools for materials without a recommendation. 48 DIHART® Duomax Tool Recommendation

High-speed machining Conventional machining with carbide 1

St37-2 / 1.0037; m 500 9SMn28 / 1.0715; 33G.93 ASG09 DST 33G.71 ASG09 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM 1.0 St44-2 / 1.0044

500- St52-2 / 1.0050, 2 C55 / 1.0525, 33G.93 ASG09 DST 33G.71 ASG09 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG02 HM 33G.21 ASG02 HM 2.0 900 16MnCr5 / 1.7131

< 500 9SMnPb28 / 1.0718 33G.93 ASG09 DST 33G.71 ASG09 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM 2.1 P

> 900 42CrMo4 / 1.7225, 33G.93 ASG09 DST 33G.71 ASG3000 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG3000 HM 33G.21 ASG3000 HM 3.0 CK60 / 1.1221

> 900 X6CrMo4 / 1.2341, 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.71 ASG0106 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM 3 4.0 X165CrMoV12 / 1.2601 4.1

250 Inconel 718 / 2.4668, 5.0 Nimonic 80A / 2.4631 S 400 TiAl5Sn2 / 3.7114 33G.21 ASG03 HM 33G.21 ASG03 HM 5.1 m 600 X2CrNi189 / 1.4306, 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 4

X8CrNb17 / 1.4511,

M < 900 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

> 900 X10CrAl7 / 1.4713, 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.47 ASG0106 DBF 33G.21 ASG0106 HM 33G.21 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

180 GG-25 / 0.6025, 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 8.0 GG-35 / 0.6035

250 GG-NiCr202 / 0.6660 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 8.1 5 m 600 130 GGG-40 / 0.7040 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG02 HM 33G.21 ASG02 HM 9.0

GGG-50 / 0.7050

K 230 GGG-55 / 0.7055 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG3000 HM 33G.21 ASG3000 HM 9.1 GTW-55 / 0.8055

GGG-60 / 0.7060 > 600 250 GTS-65 / 0.8165 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.93 ASG3000 DST 33G.47 ASG3000 DBF 33G.21 ASG3000 HM 33G.21 ASG3000 HM 10.0

200 GGG-NiCr20-2 / 0.7661 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 10.1 6 GGV Ti < 0,2 300 GGV Ti > 0,2 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.37 ASG3000 DBG-N 33G.21 ASG3000 HM 33G.21 ASG3000 HM 10.2

CuZn36Pb3 / 2.1182, 90 G-CuPb15Sn / 2.1182 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.93 ASG3000 DST 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM 12.0

CuZn40Al1 / 2.0550, 100 E-Cu57 / 2.0060 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.71 ASG3000 TiN 33G.21 ASG0106 HM 33G.21 ASG0106 HM 12.1

AlMg1 / 3.3315, N 60 AlMnCu / 3.0517 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG02 HM 33G.21 ASG02 HM 13.0 7 G-AlMg5 / 3.3561, 75 G-AlSi9Mg / 3.2373 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG3000 HM 33G.21 ASG3000 HM 13.1

100 G-AlSi10Mg / 3.2381 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.17 ASG0706 DBC 33G.21 ASG3000 HM 33G.21 ASG3000 HM 14.0

1400 15.0 H 1800 16.0 8 Cutting speed and feed see pages 94 - 95. Important: See chapter 8 for more application details and safety notes ! 49 DIHART® Cutting Ring Tool Recommendation

High-speed machining 1 Material example Material material code/DIN Order No. Cutting Cutting Order No. Cutting Cutting geometry material/ geometry material/ (ASG) coating (ASG) coating Material group Rm (N/mm²) Strength HB Hardness St37-2 / 1.0037; m 500 non-alloy steels 9SMn28 / 1.0715; 300.45 ASG09 DST 300.05 ASG09 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM 1.0 St44-2 / 1.0044

2 St52-2 / 1.0050, 500- non-alloy / C55 / 1.0525, 300.45 ASG09 DST 300.05 ASG09 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG02 HM 300.25 ASG02 HM 2.0 low alloy steels 900 16MnCr5 / 1.7131

< 500 lead alloys 9SMnPb28 / 1.0718 300.45 ASG09 DST 300.05 ASG09 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM 2.1 P non alloy / low alloy steels: > 900 heat resistant structural, 42CrMo4 / 1.7225, 300.45 ASG09 DST 300.05 ASG3000 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM 3.0 heat treated, nitride and CK60 / 1.1221 tools steels

X6CrMo4 / 1.2341, 3 > 900 high alloy steels 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 4.0 X165CrMoV12 / 1.2601

HSS 4.1

250 special alloys: Inconel, Inconel 718 / 2.4668, 5.0 Hastelloy, Nimonic, stc. Nimonic 80A / 2.4631 S titanium, 400 TiAl5Sn2 / 3.7114 300.25 ASG03 HM 300.25 ASG03 HM 5.1 titanium alloys

X2CrNi189 / 1.4306, m 600 stainless steels 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 4 6.0 X5CrNiMo1810 / 1.4401

X8CrNb17 / 1.4511, stainless steels M < 900 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

X10CrAl7 / 1.4713, > 900 stainless / fireproof steels 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

GG-25 / 0.6025, 180 gray cast iron 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 8.0 GG-35 / 0.6035

250 alloy gray cast iron GG-NiCr202 / 0.6660 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 5 8.1

spheroidal graphite cast m 600 130 GGG-40 / 0.7040 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG02 HM 300.25 ASG02 HM 9.0 iron, ferritic

GGG-50 / 0.7050 spheroidal graphite cast

K 230 GGG-55 / 0.7055 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 spheroidal graphite cast GGG-60 / 0.7060 iron, perlitic > 600 250 GTS-65 / 0.8165 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 10.0 malleable iron

alloyed spheroidal graphite GGG-NiCr20-2 / 0.7661 200 cast iron 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 10.1

GGV Ti < 0,2 vermicular cast iron 300 GGV Ti > 0,2 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 10.2

copper alloy, brass, CuZn36Pb3 / 2.1182, lead-alloy bronze, lead 90 G-CuPb15Sn / 2.1182 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 12.0 bronze: good cut

copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 100 average cut E-Cu57 / 2.0060 300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 12.1

AlMg1 / 3.3315,

N wrought aluminium alloys 60 AlMnCu / 3.0517 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG02 HM 300.25 ASG02 HM 13.0

cast aluminium alloy: G-AlMg5 / 3.3561, Si-content <10% 75 G-AlSi9Mg / 3.2373 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG3000 HM 300.25 ASG3000 HM 13.1 magnesium alloy

cast aluminium alloy: G-AlSi10Mg / 3.2381 100 Si-content > 10% 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG3000 HM 300.25 ASG3000 HM 14.0

hardened steels 1400 < 45 HRC 15.0 H hardened steels 1800 > 45 HRC, m 55 HRC 16.0

We are happy to take inquiries concerning tools for materials without a recommendation. 50 DIHART® Cutting Ring Tool Recommendation

High-speed machining Conventional machining with carbide 1

St37-2 / 1.0037; m 500 9SMn28 / 1.0715; 300.45 ASG09 DST 300.05 ASG09 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM 1.0 St44-2 / 1.0044

500- St52-2 / 1.0050, 2 C55 / 1.0525, 300.45 ASG09 DST 300.05 ASG09 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG02 HM 300.25 ASG02 HM 2.0 900 16MnCr5 / 1.7131

< 500 9SMnPb28 / 1.0718 300.45 ASG09 DST 300.05 ASG09 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM 2.1 P

> 900 42CrMo4 / 1.7225, 300.45 ASG09 DST 300.05 ASG3000 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG3000 HM 300.25 ASG3000 HM 3.0 CK60 / 1.1221

> 900 X6CrMo4 / 1.2341, 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 3 4.0 X165CrMoV12 / 1.2601 4.1

250 Inconel 718 / 2.4668, 5.0 Nimonic 80A / 2.4631 S 400 TiAl5Sn2 / 3.7114 300.25 ASG03 HM 300.25 ASG03 HM 5.1 m 600 X2CrNi189 / 1.4306, 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 6.0 X5CrNiMo1810 / 1.4401 4

X8CrNb17 / 1.4511,

M < 900 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 6.1 X10CrNiMoTi1810 / 1.4571

> 900 X10CrAl7 / 1.4713, 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.05 ASG0106 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 7.0 X8CrS-38-18 / 1.4862

180 GG-25 / 0.6025, 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 8.0 GG-35 / 0.6035

250 GG-NiCr202 / 0.6660 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 8.1 5 m 600 130 GGG-40 / 0.7040 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG02 HM 300.25 ASG02 HM 9.0

GGG-50 / 0.7050

K 230 GGG-55 / 0.7055 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 9.1 GTW-55 / 0.8055

GGG-60 / 0.7060 > 600 250 GTS-65 / 0.8165 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.45 ASG3000 DST 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 10.0

200 GGG-NiCr20-2 / 0.7661 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 10.1 6 GGV Ti < 0,2 300 GGV Ti > 0,2 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.07 ASG3000 DBG-N 300.25 ASG3000 HM 300.25 ASG3000 HM 10.2

CuZn36Pb3 / 2.1182, 90 G-CuPb15Sn / 2.1182 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.45 ASG3000 DST 300.05 ASG3000 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 12.0

CuZn40Al1 / 2.0550, 100 E-Cu57 / 2.0060 300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.05 ASG3000 TiN 300.25 ASG0106 HM 300.25 ASG0106 HM 12.1

AlMg1 / 3.3315, N 60 AlMnCu / 3.0517 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG02 HM 300.25 ASG02 HM 13.0 7 G-AlMg5 / 3.3561, 75 G-AlSi9Mg / 3.2373 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG3000 HM 300.25 ASG3000 HM 13.1

100 G-AlSi10Mg / 3.2381 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.17 ASG0706 DBC 300.25 ASG3000 HM 300.25 ASG3000 HM 14.0

1400 15.0 H 1800 16.0 8 Cutting speed and feed see pages 94 - 95. Important: See chapter 8 for more application details and safety notes ! 51 DIHART® Duomax X 62 – 110 mm Cutting ring for tolerance S8 - E8

2 x D

3 l2

Custom cutting ring – selection options! 4 Selection: Cutting material, material Selection: Dimensions

Preferred No. of for material for material range teeth Order No. P M K N S H P M K N S H X D X D a l2

Cutting material / coating ~ ~ 33G.21 HM $1) $1) $1) $1) $1) $1) $1) $1) $1) $1) 62 10,3 19,6 6 65 10,3 19,6 6 33G.71 TiN 4) 5) 60,600 - $ $ $ $ § $ $ $ 70 10,3 19,6 6 5 79,599 33G.37 DBG-N $ § $ $ § 72 10,3 19,6 6 33G.47 DBF $ § $ $ § 75 10,3 19,6 6 80 10,3 19,6 8 33G.17 DBC § § 79,600 - 90 10,3 19,6 8 33G.93 DST § $ $3) 100,599 92 10,3 19,6 8 33G.67 DJC $2) 100 10,3 19,6 8 100,600 - 110 10,3 19,6 10 33G.87 DJF $ 110,599 Selection example: Selection example: Material St37, cutting material DST, = Order No. 33G.93 Bore diameter 62 mm

Order example: Order No. 33G.93 · Bore diameter 62 mm · Bore tolerance H7 · Material St37 or ASG3000 (Cutting geometry page 50-51).

§ main area of application $ suitable in some cases

Assembly parts, Accessories Supply includes: Cutting ring Duomax mounted with inserts and Clamping Torque key Replaceable clamping screws. screw blade Please order torque key and replaceable blade separately.

Order No. Order No. Order No. Article Article N00 57710 L05 03311 L05 00740 S3090-9IP 2,25 Nm 9IP

52 Patented design X 60,600 – 110,599 mm DIHART® Cutting Ring

2 x x D

a l2 3

Custom cutting ring – selection options! Selection: Cutting material, material Selection: Dimensions 4 min. HM diameter TiN DST for face DBG-N DJC No. of for material for material machining DBF DBC teeth Order No. P M K N S H P M K N S H X D X x a l2 l2

Cutting material / coating ~ ~ ~ ~ 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 300.25 HM $ $ $ $ $ $ $ $ $ $ 60,600 - xD – 8,4 16,0 18,5 17,5 6 300.05 TiN $ $ $4) $ § $ $5) $ 79,599 300.07 DBG-N $ § $ $ § 5 79,600 - 300.47 DBF xD – 8,4 16,0 18,5 17,5 8 $ § $ $ § 100,599 300.17 DBC § § 300.45 DST 3) 100,600 - § $ $ xD – 8,4 16,0 18,5 17,5 10 300.08 DJC $2) 110,599 Selection example: Selection example: Material St37, cutting material DST, = Order No. 300.45 Bore diameter 70 mm Order example: Order No. 300.45 · Bore diameter 70 mm · Bore tolerance H6 · Material St37 or ASG09 (Cutting geometry page 50-51). 6 § main area of application $ suitable in some cases

Cutting ring from dia. 17,60 to 60,59 mm and x 110,60 to 300,59 mm on request.

1) conventional machining · 2) GJS (spheroidal graphite cast iron) · 3) material group 12.0 · 4) material group 12.1 · 5) material group 12.0&12.1 53 DIHART® Duomax Cutting Ring Holder with cylindrical shank similar to DIN 1835 X 60,600 – 100,599 mm

K with internal coolant supply 1 K cylindrical shank with flat available on request

for through hole machining 2 h6 x e x D x d

f c Duomax b 3 Cutting ring L

for blind hole machining h6 x e x D 4 x d

Duomax f b c Cutting ring L 5 for through hole machining short version long version

for for Cylindrical Cutting Ring Duomax shank X D X D X d × c X e f Order No. L b Order No. L b ~ 60,600 – 70,599 62, 65, 70 32 × 60 40,0 24,5 503.76.008 189,5 105 1,81 504.76.009 321,5 237 3,46 70,600 – 79,599 72, 75 32 × 60 40,0 24,5 503.76.009 189,5 105 2,00 504.76.010 321,5 237 3,87 79,600 – 90,599 80, 90 40 × 70 56,2 28,5 503.76.010 203,5 105 3,40 504.76.011 338,5 240 6,14 90,600 – 100,599 92, 100 40 × 70 56,2 28,5 503.76.011 203,5 105 6,14 504.76.012 338,5 240

for blind hole machining short version long version

for for Cylindrical Cutting Ring Duomax shank X D X D X d × c X e f Order No. Order No. L b Order No. Order No. L b ~ 60,600 – 70,599 62, 65, 70 32 × 60 37,0 1,5 513.76.008 513.81.008 166,5 105 1,78 514.76.008 514.81.008 298,5 237 2,90 70,600 – 79,599 72, 75 32 × 60 37,0 1,5 513.76.009 513.81.009 166,5 105 1,76 514.76.009 514.81.009 298,5 237 3,01 79,600 – 90,599 80, 90 40 × 70 53,2 1,5 513.76.010 513.81.010 176,5 105 3,13 514.76.010 514.81.010 311,5 240 4,90 90,600 – 100,599 92, 100 40 × 70 53,2 1,5 513.76.011 513.81.011 176,5 105 514.76.011 514.81.011 311,5 240 5,55

Supply includes: Holder complete (assembly parts see page 57). Please order cutting ring separately. 54 DIHART® Duomax Cutting Ring Holder with DAH® Connection X 60,600 – 110,599 mm

with internal coolant supply K further holders on request K 1

for through hole machining 2 x e x D D A H

Duomax f b Cutting ring L 3

for blind hole machining x e x D D A H 4

f b Duomax Cutting ring L 5

for through hole machining for blind hole machining 6 for for Cutting Ring Duomax X D X D Order No. DAH L b X e f Order No. Order No. DAH L b X e f ~ ~ 60,600 – 70,599 62, 65, 70 507.02.043 81 117 99 40,0 24,5 1,70 70,600 – 79,599 72, 75 507.02.044 81 117 99 40,0 24,5 1,90

60,600 – 70,599 62, 65, 70 507.02.008 115 121,5 96 40,0 24,5 2,50 517.76.008 517.81.008 115 145,5 120 37,0 1,5 2,52 70,600 – 79,599 72, 75 507.02.009 115 121,5 96 40,0 24,5 2,79 517.76.009 517.81.009 115 145,5 120 37,0 1,5 2,52 7 79,600 – 90,599 80, 90 507.02.010 115 121,5 96 56,2 28,5 3,80 517.76.010 517.81.010 115 155,5 130 53,2 1,5 3,95 90,600 – 100,599 92, 100 507.02.011 115 121,5 96 56,2 28,5 4,22 517.76.011 517.81.011 115 155,5 130 53,2 1,5 4,33 100,600 – 110,599 110 507.02.012 115 122,5 97 73,4 35,5 5,50

Supply includes: DAH® holder complete (assembly parts see page 57). Please order cutting ring separately. DAH® adaptors see chapter 7. 8

55 DIHART® Duomax Cutting Ring Holder with ABS® Connection X 60,600 – 100,599 mm K with internal coolant supply 1 K further holders on request

for through hole machining 2 x D x e AB S

b Duomax f 3 Cutting ring L

for blind hole machining x e x D 4 AB S

f b Duomax L Cutting ring 5

for through hole machining for blind hole machining

for for Cutting Ring Duomax X D X D Order No. ABS L b X e f Order No. Order No. ABS L b X e f ~ ~ 60,600 – 65,599 62 508.53.020 50 119 105 40,0 24,5 1,95 518.78.013 518.82.013 50 119 105 37,0 1,5 1,75 65,600 – 70,599 65, 70 508.53.021 63 125 105 40,0 24,5 2,33 518.78.014 518.82.014 63 125 105 37,0 1,5 2,15 70,600 – 79,599 72, 75 508.53.009 63 125 105 40,0 24,5 2,50 518.78.009 518.82.009 63 125 105 37,0 1,5 2,23 79,600 – 90,599 80, 90 508.53.010 63 125 105 56,2 28,5 3,55 518.78.010 518.82.010 63 125 105 53,2 1,5 3,29 90,600 – 100,599 92, 100 508.53.011 63 125 105 56,2 28,5 3,93 518.78.011 518.82.011 63 125 105 53,2 1,5 3,60 100,600 – 110,599 110 508.53.022 80 131,5106,5 73,4 35,5 6,21 Supply includes: ABS® holder complete (assembly parts see page 57). Please order cutting ring separately. ABS® adaptors see catalogue "KomPass – Bore machining, chapter 5".

56 Patented design DIHART® Cutting Ring Assembly parts / Accessories

Holder for through hole machining 1

1 2 Duomax 3 Holder 2 Cutting ring

1 2 3 Nut Conical ring Positioning pin

for for Cutting Ring Duomax X D X D Order No. Order No. Order No. 3

60,600 – 79,599 62, 65, 70, 72, 75 099.00.090 301.80.006 300.30.007 79,600 – 100,599 80, 90, 92, 100 099.00.092 301.80.007 300.30.008 100,600 – 110,599 110 099.00.095 306.20.001 300.30.008

4 Holder for blind hole machining

3 45 Duomax 1 2 Holder Cutting ring

1 2 3 4 5 6 Bush Nut Pin Conical screw Conical screw x e x e for Duomax X D X D Order No. Order No. Order No. Order No. X e Order No. X e

60,600 – 70,599 62, 65, 70 510.15.008 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,0 70,600 – 79,599 72, 75 510.15.009 350.23.002 350.14.002 510.45.007 37,0 510.55.007 37,0 79,600 – 90,599 80, 90 510.15.010 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,2 7 90,600 – 100,599 92, 100 510.15.011 350.23.003 350.14.003 510.45.008 53,2 510.55.008 53,2

57 DIHART® Duomax Assembly instructions on holder for through hole machining

Arrow markings: light grease 1 Face surfaces on holder and Duomax are grease- free

Positioning of the drive pins to the right of letter A (the measuring tooth is located at letter A and is also marked 2 on the holder with a spot). Before tightening and adjusting turn the Duomax against the direction of machining until hitting the drive pins.

Measuring tooth A

Please observe the marking on holder and Duomax , 3 check alignment of the coolant bores.

Adjust the diameter to the middle of the tolerance 4 + (counter-clockwise thread).

5 Measuring The diameter can only be measured at the marked cut- tooth ting edges (measuring tooth A) due to unequal angular A position! If the diameter was set too large, the conical ring must be loosened and the Duomax readjusted.

Assembly instructions inserts

Cleaning: Make sure that the insert seats 3 and inserts are absolutely clean/grease-free. If necessary, remove tiny dust particles with compressed air!

Montage: • All inserts and insert seats are marked with letters 1. 1 3 This ensures correct assignment to the insert seat. 2 • The number markings 2 ensure that all inserts are positioned correctly. • Tighten the screw 4 (order no. N00 57710) to 2.25 Nm. 4 5 Torque wrench order no. L05 03311

58 DIHART® Duomax Assembly instructions on holder for blind hole machining

Arrow markings: light grease Face surfaces on holder and Duomax are grease- 1 free

Positioning of the drive pins to the right of letter A (the measuring tooth is located at letter A and is also marked on the holder with a spot). Before tightening and adjusting turn the Duomax against the 2 direction of machining until hitting the drive pins.

Measuring tooth A

Screw the nut onto the holder with the smooth face against the bush. M Mount the Duomax with the conical screw. After fastening the conical 3 screw check that there is space between bush and Duomax. Fasten conical screw according to index table. Dia. Starting range torque M 61 – 79 120 – 140 Nm 80 – 100 180 – 220 Nm

Please observe the marking on holder and Duomax, check alignment of the coolant bores. Adjust the diameter to the middle of the tolerance. 4

The diameter can only be measured at the marked cutting edges 5 (measuring tooth A) due to unequal angular position!

If the diameter was set too large, the nut must be loosened and the Duomax readjusted.

Measuring tooth A 6

Measuring the diameter: The measuring tooth is located at letter A and is also marked on the holder with a spot 5.

Caution! • Uneven angle division ! • There are 2 cutters 180° opposite = measuring tooth A. A 7 • Measure the diameter at the front of the cutter (due to tapering, see illustration). • Avoid damaging the cutters • When turning the insert, the diameter must be readjusted. • Delivery status: Duomax with mounted inserts. 8

59 DIHART® Cutting Ring Assembly instructions on holder for through hole machining

Arrow markings: light grease Face surfaces on holder and cutting ring are grease- 1 free

2 The position for the drive pins is marked with a lobe or in red. Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pins.

lobe 3 (measuring teeth)

Please observe the marking on holder and cutting ring, check alignment of the coolant bores.

Adjust the diameter to the middle of the tolerance (counter-clockwise thread). + 5

The diameter can only be measured at the marked cutting edges due to unequal angular position!

lobe (measuring teeth)

Measure the diameter

If the diameter was set too large, the conical ring must be loosened and the cutting ring readjusted.

60 DIHART® Cutting Ring Assembly instructions on holder for blind hole machining

Arrow markings: light grease Face surfaces on holder and cutting ring are grease- 1 free

The position for the drive pins is marked with a lobe or in 2 red. Before tightening and adjusting turn the cutting ring against the direction of machining until hitting the drive pin. lobe (measuring teeth) 3

Screw the nut onto the holder with the smooth face M against the bush. Mount the cutting ring with the conical screw. After fastening the conical screw check that there is space between bush and ring. Fasten conical screw according Dia. Starting range torque M to index table. 60 90 – 110 Nm 4 61 – 79 120 – 140 Nm 80 – 100 180 – 220 Nm

Please observe the marking on holder and cutting ring, check alignment of the coolant bores. Adjust the diameter to the middle of the tolerance. 5

The diameter can only be measured at the marked cutting edges due to unequal angular position! 6

lobe (measuring teeth)

Measure the diameter 7

If the diameter was set too large, the nut must be loosened and the cutting ring readjusted.

61 DIHART® Reaming with Insert Technology

System tools Reaming tools with indexable insert 2 technology can also be combined with other tool systems, e.g. with Reamax® TS.

Monoblock tools 3 both fixed and adjustable Reaming tools are available as monoblock tools with indexable insert technology from a diameter of 46 mm and are designed in either adjustable or fixed versions.

Stepped tools Stepped tools are individually manufactured as special tools and are available in a fixed design. 5

In collaboration with the application specialists at Indexable insert reaming tools are available on request. They KOMET®, it is of course also possible for fixed versions are designed as integral tools or as a modular tool system, and individual stepped tools as well as diameters to be depending on application. For extremely small tolerances, designed and manufactured which can be combined they can be produced in an adjustable version. with the various different tool connections from the DIHART® range. The tools can be supplied in single or multi-step versions from a diameter of 46 mm.

62 DIHART® Page 1 Insert Reaming 64 – 65 Assembly instruction

MicroSet System 66 – 69 Assembly instructions, Inquiry 2 Special Tools 70 – 71

63 DIHART® Insert Reaming

1 Reaming with Insert Technology The Technology

The use of inserts is revolutionising reaming with multiple The positions of the individual cutting edges on an insert blade reamers and setting new levels in precision and are precisely defined during manufacturing and application. function. Cutting edges ground in a single operation ensure the degree of precision required for high precision bore Each insert has two effective cutting edges. machining. 2 Unlike boring tools, inserts for reaming tools are ground as a complete set directly on the basic element in their specific Numerous cutting materials and coatings for machining an insert pocket. extremely wide variety of materials.

BENEFITS for you: Ground to size for maximum precision Concept can be used for an extremely wide variety of DIHART® tools Low cost tool logistics Low cost changes to tool and geometry Shortest preparation time Can be adjusted for extremely small bore tolerances 4 Maximum flexibility

Precision of rotations Two cutting edge insert Cutting edge 1 – Cutting edge 2 3 µ Without affecting the tool’s precision inserts can be rotated 5 in the shortest possible time. This minimises setting time and doubles the tool life by using two cutting edges. 2 µ

6 1 µ Cutting edge 1 Cutting edge 2 Concetricity [µ] Insert

64 DIHART® Insert Reaming

Design your own tool! 1

We check your specifications for technical feasibility and you receive a prompt reply. 2

Assembly instructions A Cleaning: Make sure that the insert seats 3 and indexable inserts are absolutely clean/grease-free. If necessary, remove tiny dust particles with compressed air! 4 Assembly: • All indexable inserts and insert seats are marked with letters 1. This ensures correct assignment to the insert seat. • The number markings 2 ensure that all indexable inserts are positioned correctly. 5 Tighten the screw 4 (order no. N00 57710) to 2.5 Nm Measuring the diameter: (torque wrench order no. L05 00940) The measuring tooth is located at letter A and is also marked on the holder with a spot 6. If the diameter is too large, loosen the conical screw 5 and turn it to the right to set the correct diameter. The conical screw 5 does not have to be removed completely ! 4 6 Caution! • Uneven angle division ! • There are 2 cutters 180° opposite = measuring 5 tooth A. • Measure the diameter at the front of the cutter (due to tapering, see illustration). 3 • Avoid damaging the cutters. • When turning the indexable insert on an 7 adjustable carrier, the diameter must be 1 readjusted. 6 2

8 Patent applied for inside and outside Germany 65 DIHART® MicroSet System

Reaming with Adjustable Inserts BENEFITS for you:

The new reamers from DIHART® which boast in- Maximum flexibility 1 dividually adjustable inserts are an alternative to the Reduces logistics with regard to retipping ready-to-use ground tool variants. These reamers also feature multiple blades and offer maximum Inserts available from stock flexibility, reduce logistics with regard to retipping Individually adjustable inserts and enable cost savings thanks to the favourably Simple handling when making adjustments and priced inserts which are available from stock. changing the inserts

The single-blade inserts are screwed in place and Variant: 2 set to a diameter and tapering using a newly deve- - Diameter range of 40 – 140 mm loped fine adjustment system for indexable inserts - Hole tolerances of M IT5 with μm accuracy. This makes hole tolerances of - Use with cast metal, solutions for steel, stainless steel, M IT5 easily achievable. The reference dimension is aluminium and other materials to follow provided by two measuring blocks. - The tool concept can be used in special and multiple dies

Only 14 inserts for the diameter range of 40 to 140 mm. Maximum flexibility in terms of fields of appli- 3 cation, availability and variety of cutting materials and coatings are features of this tool, because cer- tain components, tolerances, volumes, etc., often determine which combinations are used.

Precision and productivity

Even when the demands on a component are particularly The MicroSet tool shown uses this advantage perfectly and 5 high and the highest precision is required, the DIHART® solves the application requirements better than the previ- MicroSet system gives you a special advantage: The tools ously used brazed PCD tools. An inability to correct the can be readjusted at any time. All that needs to be done is brazed PCD plates, particularly in the second stage, results to readjust the indexable inserts in the precision adjustment in operating times of different lengths and irregular repair system to the required diameter. Only when the cutting costs. edges are worn do they need to be replaced. The standard indexable inserts available from stock (fitted The special strengths of the MicroSet system can truly be with PCD in this case) make up for long repair cycles and 6 seen when used with special tools, especially with stepped not only increase the flexibility of the system but also the tools that the user can arrange themselves. Thanks to the productivity and the profitability of an application. variety of possible combinations, the user quickly puts together a suitable reamer that is ideally matched to the component with regard to its materials, tolerances and volumes. Before: Good machining using PCD tool

Before: Good machining using PCD tool

66 DIHART® MicroSet System

BENEFITS for you:

Simplified logistics thanks to standard indexable inserts available from stock Can be fitted with CBN or PCD indexable inserts for a variety of machining requirements 5 Uncomplicated readjustment using a precision-controlled adjustment system Can be used as a repeat operation tool e.g. integrated milling and reaming Easy and uncomplicated setting also on electronic presetting device

67 Inquiry Fax to +49 7143 373233 DIHART® MicroSet System Design your own tool!

Unique: Reaming with Adjustable Inserts! The tools are specially manufactured for each application, with four to eight cutting edges on a basic body and for length/ 1 diameter ratios up to 2×D. We check you specifications for technical feasibility and you receive a prompt reply.

Company: Contact:

Department: E-Mail:

2 Telephone: Customer-No.:

Fax: Distributor:

Date: 3

4 X D = _____ mm

b = _____ mm 5 X = _____ mm (max. 2×D)

Material to be machined: Holder / Adaptor (Type and size)

6 Machining method n through hole n blind hole n X DAH _____

Length of bore: n HSK _____ X DIN 69893 A Interrupted cut n yes n no

n Tolerance: ISO _____ X DIN 69871 AD/B

Required surface: n ISO _____ JIS B 6339 AD/B X Allowance in X: (MAS 403 BT)

Required cutting material other adaptors on request

68 X 40 – 140 mm DIHART® MicroSet System

Insert Assembly parts Accessories Setting device Clamping Wedge Torque key Replaceable screw blade 1 DBG- N

X D Order No. K Order No. Order No. Order No. Order No. Order No. Article Article 40,000 – 44,999 70W.37.01040A 45,000 – 49,999 70W.37.01045A 50,000 – 54,999 70W.37.01050A 55,000 – 59,999 70W.37.01055A 60,000 – 64,999 70W.37.01060A 2 65,000 – 69,999 70W.37.01065A 70,000 – 74,999 70W.37.01070A N00 57241 L05 03311 S3070-8IP 15F.00.30001 8IP L05 00730 059.33.4154 75,000 – 79,999 70W.37.01075A § 2,25 Nm 2,25 Nm 80,000 – 89,999 70W.37.01080A 90,000 – 99,999 70W.37.01090A 100,000 – 109,999 70W.37.01100A 110,000 – 119,999 70W.37.01110A 120,000 – 129,999 70W.37.01120A 130,000 – 140,000 70W.37.01130A 3 Assembly instructions

1 1 2 2 1 2 7 34 4 56 3

Assembly parts (Fig. 1) Fit the indexable insert: 1 indexable insert Make sure that the insert seat is clean. 2 clamping screw Place the indexable insert 1 into the insert seat and tighten the clamping screw 2 only slightly. Setting machining dia. 5 3 adjusting wedge, 4 differential screw Use TORX Plus® torque wrench 7 (2,25 Nm) (Fig.2). Setting conicity Reference dia. as reference dimension “0” for setting the machining dia. and 5 adjusting wedge, 6 differential screw conicity (Fig. 3), reference dia. is marked on tool. Preset the machining dia. (Fig. 4) and conicity (Fig. 5): 1 line = Use an Allen key 8 (width across flats SW2) to turn the differential screws4 1 µ and 6 until the indexable insert 1 is set to approx. 10 μm below the desired machining dia. and approx. 25 µm over the reference dia. 6 Secure the insert: Use a TORX Plus® torque wrench 7 (2,25 Nm) to secure the indexable insert 1 at the preset tightening torque (Fig. 2).

8 Set the final machining dia. (Fig. 4) and conicity (Fig 5): 4 When tightened, the indexable insert 1 is set to the machining diameter and the specified conicity using the differential screws4 and 6. 7 4 Tool after setting (Fig 6). 6

8 6 8 5

Patented design 69 DIHART® Special Tools Special Solutions and Multi-step Tools – Greater Range of Functions, Lower Machining Costs

1 The development of specific solutions for customers The questionnaire on page 100 of this catalogue can be used at represents a major area of competence for DIHART®. any time to inquire about and order special tools.

It is often impossible to carry out machining tasks with References to applications can be found in our application standard tools because of the demands for form, tolerance examples. or quality which require special process analysis and tool development work. 2

BENEFITS for you:

Optimised application design Combining several machining operations Major reduction of non-productive time Highest efficiency and productivity Technical advice by DIHART® technicians 3

Special Systems: Machining Bearing Bores for Cam Shafts 6

Example: The solution: Finish machining operation for Using the newly developed tool, The concept has now become well camshaft bearing for cylinder heads in machining the cylinder heads on established in engine and vehicle Ck AlSi9Cu3 for car engines. transfer lines is reduced to one station. manufacturing. On machining centres a pilot tool The task: short, stable fitted with PCD inserts is The cutting values are: To simplify the process on transfer lines initially used to pre-machine the bores vc = 220 m/min; f = 1080 mm/min. or machining centres. for the first journal. The finishing tool (also with PCD inserts), which matches the length of the engine, then reams all the bores to size: x 26,045 H7.

70 Patent applied for inside and outside Germany DIHART® Special Tools

With its multi-flute stepped reaming 1 tools and special solutions, DIHART® improves the economics of reaming. The latest generation of tools is characterised by extremely high cutting speeds and high feed rates. Designed to suit workpiece and material, they guarantee dimensional stability and reliable production. 2

Multi-step tools

Multi-step and modular reaming tools from DIHART® improve production performance. DIHART® increases the range of functions for the tools and in doing so reduces machining costs. 3

Special tools

Use of latest technology Tool design to suit application 6 Advice from DIHART® experts Stand the test in many references Multi-flute reaming tools for best performance Reduction in ancillary costs 7

71 DIHART® Compensating Holder

DIHART® compensating holders DAH® are static Precision bore machining can therefore be executed with compensating systems, floating holder DPS are dynamic extremely high cutting speeds and feed values. compensating systems. Axis and concentricity errors are compensated for extremely simply. The bore quality achieved, such as circularity, cylindricity and surface finishing, leaves nothing to be desired. Using the patented DAH® from DIHART® the concentricity 6 of reaming tools and all rotating machining tools can be The use of the DAH® enables you to machine precision adjusted quickly, effortlessly and with utmost precision on bores up to tolerance class IT 4. the machine.

72 DIHART® Compensating Holder Page 1 DAH® Compensating Holder with HSK-A adaptor 74 with ABS® adaptor 74 with taper shank 75 Assembly instructions 76 Assembly parts / accessories 77 2 Adaptor for DAH® 78 – 79 with expanding chuck with ABS® adaptor

DAH® 50 HS Compensating Holder 80 – 81 for high speed machining 3

DPS Floating Holder 82 – 83 with VDI connection with cylindrical shank

BENEFITS for you:

Compensation systems for μ-precise concentricity

Easy correction of concentricity and axis error 6

Optimised for extremely high speeds

Designed for internal coolant supply

Tools rotating concentrically guarantee long tool life 7

73 DIHART DAH® Compensating Holder with HSK Adaptor DIN 69893 A K with internal coolant supply 1 x d2 D A H x d1 2

l2 l1

Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.

HSK-A 3 DAH Order No. X d1 HSK-A X d2 l1 l2

545.07.011 63 63 50 66 12 1,47 545.07.002 81 40 65 52 12 0,97 545.07.003 81 50 65 66 12 1,39 545.07.004 81 63 65 66 12 1,78 4 545.07.009 81 80 65 76 12 2,62 545.07.010 81 100 65 76 12 3,58 545.07.005 115 80 100 76 16 1,75 545.07.006 115 100 100 79 16 5,18

with ABS® Adaptor 5 K with internal coolant supply x d2 D A H x d1 6

l2 l1

Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77. ABS® adaptors see catalogue "KomPass – Bore machining"

7 ABS

DAH Order No. X d1 ABS X d2 l1 l2

545.00.001 81 40 65 50 12 0,90 545.00.003 81 50 65 50 12 1,45 545.00.002 115 63 100 54 16 2,75

74 Patented design DIHART DAH® Compensating Holder with Taper Shank DIN 69871 AD/B with internal coolant supply K long version on request K 1 D A H x d1 x d2 2

l2 l1

Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77.

DIN 69871 AD/B 3

DAH Order No. X d1 SK X d2 l1 l2

545.10.010 63 30 50 51 12 0,98 545.10.011 63 40 50 51 12 1,45 545.10.001 81 40 65 51 12 1,62 545.10.003 81 50 65 51 12 3,69 4 545.10.004 115 50 100 69 16 5,61

with Taper Shank JIS B 6339 AD/B (MAS 403 BT) with internal coolant supply K long version on request K 5 D A H x d1 x d2 6

l2 l1

Supply includes: DAH® compensating holder complete with assembling screws. DAH® Assembly parts see page 77. JIS B 6339 AD/B 7

DAH Order No. X d1 SK X d2 l1 l2

545.77.011 63 40 50 59 12 1,55 545.77.001 81 40 65 59 12 1,79 545.77.003 81 50 65 70 12 4,68 8 545.77.004 115 50 100 88 16 6,60

75 DIHART DAH® Compensating Holder Assembly instructions

Clean grinding surfaces thoroughly dry and free of grease. 1

2 Pre-load evenly with the 6 assembling screws 2 (pressing the spring washer level)

Adjusting the DAH® must be done in the machine on the spindle where the tool will be in use afterwards!

4 4 Determine the highest point by rotating (largest concentricity error). Rotate the threaded pin 4 to the highest point. Correct half of the measured runout error by inserting the thread pin 4. Repeat this procedure until the runout error is < 5 µ. 5

Center the indicator on the gauge line. 6

7 Tighten the assembling screw 2 DAH Starting torque cross-wise. Please observe the x d1 M specified starting torque M in the 63 7 – 9 Nm M 2 index-table. After fastening, fix the 81 7 – 9 Nm adjusting ring 1 by locking the 115 25 – 35 Nm thread pin 4.

Finally check the runout once more. «should be» < 5 µ

76 DIHART DAH® Compensating Holder Assembly parts / Accessories

D A H x d1 2

3 2 3 1 4 5

1 2 3 4 5 Adjusting ring Assembling screw Spring washer Thread pin Thread pin

for 4 DAH X d1 Order No. Article Order No. Order No. Article Order No. Article Order No.

63 545.25.010 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×8 545.47.010 81 545.25.001 M5×22 545.26.001A 545.27.001 M8×6 545.28.001 M6×10 545.47.001 115 545.25.002 M8×30 545.26.002 545.27.002 M8×8 545.28.002 M8×10 545.47.002 5

6 Assembly parts ABS® Assembly parts HSK-A ABS location hole ABS location spigot HSK-A Coolant supply unit

ABS Order No. ABS Order No. HSK-A Order No. Order No. Spares assortment 1 Spares assortment 2 Spares assortment O ring 32 N00 15261 32 N00 17661 40 51391 00040 2× 52911 00751 7 40 N00 15271 40 N00 17671 50 51391 00050 2× 52911 00920 50 N00 15281 50 N00 17681 1× 52911 01025 63 51391 00063 63 N00 15291 63 N00 17691 1× 52911 01020 80 N00 15301 80 N00 17701 80 51391 00080 2× 52911 01320 100 51391 00100 2× 52911 01430 Individual spares (spares assortment) are supplied for replacement purposes only. Any other use is not permitted and represents an infringement of the patent. Supply includes HSK-A spares assortment: Coolant tube, locking 8 collar and two O rings. 77 DIHART DAH® Adaptor Expanding chuck for tools with cylindrical shank

K with internal coolant supply K length adjustment from outside

1 L b c x d x d2

2 D A H x d1

Supply includes: DAH® adaptor complete. Adaptor sleeve see page 79.

Expanding chuck 3 DAH Order No. X d X d1 X d2 L b c

545.62.004 12 63 24 70 52 35 – 45 0,43 545.62.015 16 81 34 75 57 39 – 49 545.62.016 20 81 37 75 57 41 – 51 0,78 545.62.017 25 81 50 110 92 46 – 56 1,43 4 545.62.018 32 81 60 115 97 51 – 61 1,72

for tools with ABS® connection K with internal coolant supply 5 L b A BS x d 6 D A H x d1

Supply includes: DAH® adaptor complete. Further ABS® adaptors see catalogue "KomPass – Bore machining" ABS 7 ABS DAH Order No. X d X d1 L b

545.40.006 32 63 42 24 545.40.007 32 81 35 17 545.40.001 40 81 35 17 0,44 545.40.003 50 81 65 47 0,83 545.40.004 50 115 46 20,5 1,19 545.40.002 63 115 52 26,5 1,46

78 Patented design DIHART® Adaptor Sleeve

1 x d x d1 x d2 L2 L1 2

Adaptor sleeve 3

Order No. X d X d1 X d2 L1 L2

L01 14291 3 L01 14301 4 L01 14311 5 12 19 45 2 0,1 L01 14321 6 L01 14331 8 4 L01 14261 3 L01 14271 4 L01 14281 5 L01 14201 6 L01 14211 8 20 29 50,5 2 0,1 L01 14221 10 L01 14231 12 L01 14241 14 5 L01 14251 16 L01 14400 6 L01 14410 8 L01 14420 10 L01 14430 12 25 29 55 2 0,1 L01 14440 14 L01 14450 16 6 L01 14460 18 L01 14470 20 L01 14501 6 L01 14511 8 L01 14521 10 L01 14531 12 L01 14541 14 32 39 60,5 3 0,3 L01 14551 16 7 L01 14561 18 L01 14571 20 L01 14581 25

79 DIHART DAH® 50 HS Compensating Holder High speed machining – with maximum quality

1 For maximum precision and concentricity DIHART's DAH® 50 HS compensating holders ensure that The quality of the bore, including surface quality, circularity, the tool runs concentrically. They allow precision adjustment roundness and parallelism and above all the dimensional of the tool in the µm range at the cutter eliminating any accuracy are improved considerably. machine spindle error. This significantly increases the process reliability with Maximum concentricity guarantees reliable production DIHART® multiple blade reamers. 2 within extremely close tolerances.

BENEFITS for you:

Proven hydro-expansion clamping Optimum vibration damping for excellent surface 3 Maximum concentricity and repetition accuracy quality < 1 µ for uniform blade contact Flexible clamping range with reduction sleeves Extremely simple concentricity adjustment Speeds up to 25.000 rpm Compact design For minimal lubrication (MLC)

4 Simple handling – reduced machine idle times Four adjustable screws allow rapid and precise adjustment of the concentricity of the multiple blade reamer, reducing In comparison to previous solutions the hydro-expansion concentricity errors to virtually zero. The extremely slim chuck is integrated into the new DIHART® compensating design of these new compensating holders ensures that holders. This means one less interface. they fit easily into practically all tool magazines.

The DIHART DAH® 50 HS compensating holders enable the concentricity of a tool to be adjusted with μ-precision at the bezel position, thereby eliminating any machine spindle error.

Simple, time-saving control using adjustment ring 6 with adjustment screw.

Alignment module: 1 adjustment ring, 4 adjustment screws

Connection on tool-side 7 with hydro-expansion chuck Tightening screw for clamping tool

80 DIHART DAH® 50 HS with HSK Adaptor L with internal coolant supply K L1 clamping range x 3 – 20 mm K c SW4 1 HSK x d x d2 x d1 x d3

HSK 2

HSK Order No. X d X d1 X d2 X d3 L L1 c

54B.10.00030 63 20 41 50 110 63,1 52,5 1,30 54B.10.00040 63 25 50,5 60,5 135 72,1 57 2,16

with Taper Shank DIN 69871 AD/B 3 with internal coolant supply L K clamping range x 3 – 20 mm K L1 c SW4

4 x d3 x d2 x d1

DIN 69871 AD

Order No. SK X d1 X d2 X d3 L L1 c 5

54B.90.00030 40 20 41 50 110 65 41 1,50

with Taper Shank JIS B 6339 AD (MAS 403 BT) with internal coolant supply K L clamping range x 3 – 20 mm K L1 6 c SW4 x d1 x d3 x d2

JIS B 6339 AD (MAS 403 BT) 7

Order No. BT X d1 X d2 X d3 L L1 c 54B.91.00030 40 20 41 50 115 69,1 41 1,70 8 Supply includes: DAH® 50 HS compensating holder complete. Adapter sleeve for clamping range x 3 – 16 mm see page 79. 81 DIHART® DPS Floating Holder with VDI connection DIN 69880

K for stationary tools K angular compensation 30‘ (not adjustable) K with internal coolant supply K radial play 0,08 mm (not adjustable) 1

l1 c x d 2 x d1 x d2 x d3

Supply includes: DPS floating holder with collet nut. Please order collets and washer (page 83) separately.

VDI Assembly parts Accessories 3 Collet nut Collet

VDI Oder No. X d X d1 X d2 X d3 l1 c Oder No. Size

57B.49.00010 30 59 42 68 109 55 1,85 51200 00425 ER 25 57B.49.00020 40 59 42 83 109 63 2,60 51200 00425 ER 25 57B.49.00030 40 64 50 83 116 63 2,74 51200 00432 ER 32 4 57B.49.00040 50 64 50 98 116 78 3,60 51200 00432 ER 32

with cylindrical shank similar to DIN 1835 K for stationary tools K angular compensation 30‘ (not adjustable) K with internal coolant supply K radial play 0,08 mm (not adjustable) 5

l1 c h6 g x d1 x d2 6 x d

Supply includes: DPS floating holder with collet nut. Please order collets and washer (page 83) separately. Cylindrical shank Assembly parts Accessories 7 Collet nut Collet

Cylindrical shank Oder No. X dh6 X d1 X d2 l1 c g Oder No. Size

57B.40.00010 25 59 42 84 60 G 1/4 1,11 51200 00425 ER 25

57B.40.00020 32 64 50 91 80 G 3/8 1,70 51200 00432 ER 32

57B.50.00010 25,4 (1") 59 42 84 60 G 1/4 1,03 51200 00425 ER 25

57B.50.00020 31,75 (1¼") 64 50 91 80 G 3/8 1,77 51200 00432 ER 32

82 DIHART® Collets for DPS floating holder

1 x d 2

2 1

ER 25 ER 32 Collet 1 Washer 2 Collet 1 Washer 2 3

X d Oder No. X d Oder No. X d Oder No. X d Oder No.

3,50 – 3,01 52806 25035 3,50 – 3,01 52806 32035 4,00 – 3,01 A33 54000.0400 4,00 – 3,01 A33 55000.0400 4,00 – 3,51 52806 25040 4,00 – 3,51 52806 32040 4,50 – 4,01 52806 25045 4,50 – 4,01 52806 32045 5,00 – 4,01 A33 54000.0500 5,00 – 4,01 A33 55000.0500 5,00 – 4,51 52806 25050 5,00 – 4,51 52806 32050 4 5,50 – 5,01 52806 25055 5,50 – 5,01 52806 32055 6,00 – 5,01 A33 54000.0600 6,00 – 5,01 A33 55000.0600 6,00 – 5,51 52806 25060 6,00 – 5,51 52806 32060 6,50 – 6,01 52806 25065 6,50 – 6,01 52806 32065 7,00 – 6,01 A33 54000.0700 7,00 – 6,01 A33 55000.0700 7,00 – 6,51 52806 25070 7,00 – 6,51 52806 32070 7,50 – 7,01 52806 25075 7,50 – 7,01 52806 32075 8,00 – 7,01 A33 54000.0800 8,00 – 7,01 A33 55000.0800 8,00 – 7,51 52806 25080 8,00 – 7,51 52806 32080 8,50 – 8,01 52806 25085 8,50 – 8,01 52806 32085 9,00 – 8,01 A33 54000.0900 9,00 – 8,01 A33 55000.0900 5 9,00 – 8,51 52806 25090 9,00 – 8,51 52806 32090 9,50 – 9,01 52806 25095 9,50 – 9,01 52806 32095 10,00 – 9,01 A33 54000.1000 10,00 – 9,01 A33 55000.1000 10,00 – 9,51 52806 25100 10,00 – 9,51 52806 32100 10,50 – 10,01 52806 25105 10,50 – 10,01 52806 32105 11,00 – 10,01 A33 54000.1100 11,00 – 10,01 A33 55000.1100 11,00 – 10,51 52806 25110 11,00 – 10,51 52806 32110 11,50 – 11,01 52806 25115 11,50 – 11,01 52806 32115 12,00 – 11,01 A33 54000.1200 12,00 – 11,01 A33 55000.1200 12,00 – 11,51 52806 25120 12,00 – 11,51 52806 32120 12,50 – 12,01 52806 25125 12,50 – 12,01 52806 32125 6 13,00 – 12,01 A33 54000.1300 13,00 – 12,01 A33 55000.1300 13,00 – 12,51 52806 25130 13,00 – 12,51 52806 32130 13,50 – 13,01 52806 25135 13,50 – 13,01 52806 32135 14,00 – 13,01 A33 54000.1400 14,00 – 13,01 A33 55000.1400 14,00 – 13,51 52806 25140 14,00 – 13,51 52806 32140 14,50 – 14,01 52806 25145 14,50 – 14,01 52806 32145 15,00 – 14,01 A33 54000.1500 15,00 – 14,01 A33 55000.1500 15,00 – 14,51 52806 25150 15,00 – 14,51 52806 32150 15,50 – 15,01 52806 25155 15,50 – 15,01 52806 32155 16,00 – 15,01 A33 54000.1600 16,00 – 15,01 A33 55000.1600 16,00 – 15,51 52806 25160 16,00 – 15,51 52806 32160 7 16,50 – 16,01 52806 32165 17,00 – 16,01 A33 55000.1700 17,00 – 16,51 52806 32170 17,50 – 17,01 52806 32175 18,00 – 17,01 A33 55000.1800 18,00 – 17,51 52806 32180 18,50 – 18,01 52806 32185 19,00 – 18,01 A33 55000.1900 19,00 – 18,51 52806 32190 19,50 – 19,01 52806 32195 20,00 – 19,01 A33 55000.2000 8 20,00 – 19,51 52806 32200

83 IDEEN-FABRIK+

The ideas factory 6 The IDEEN-FABRIK reflects the evolution of the While the metal swarf flies down below, ideas are KOMET GROUP from a tool manufacturer into a creative exchanged above. By this, we aim to demonstrate that expert for solutions covering all aspects of boring, the work here is always associated with new ideas and reaming, thread milling and mechatronic tools. creative ambition.

The central objective is to offer our customers and With the IDEEN-FABRIK and the comprehensive employees scope for creative working and learning. seminar programme for customers and employee 7 qualification, we aim to offer you a measurable and On a total area of 2,500 m², we have created a modern, permanent competitive advantage in your markets. multi-storey factory environment. The IDEEN-FABRIK was deliberately not constructed as a separate, Ask for our no-obligation specialist seminar brochure. detached training building, but integrated directly above a manufacturing business. 8

84 DIHART® Informations Page 1 Informations

Cutting geometry (ASG) 86 – 88 Cutting materials and coatings 89 Tolerances 90 – 91 Surfaces 92 Measuring 93 Cutting data 94 – 95 2

Technical Application Hints

Problems R possible causes R solutions 96 Types of tool wear 97 Safety notes 98 3 Enquiries,Test-results and Complaints 99 – 101

Numerical Index 102 – 103

KOMET SERVICE® 104 – 108 4 KOMET GROUP International Agencies 110 – 111

The KOMET GROUP is the worldwide technology leader for innovative tool concepts and complete solutions for drilling machining. 5

Our customers know us as a manufacturer of premium tools, and know the ideas behind our solutions. The further creativity is still unused, and remains to be discovered. We have set ourselves the objective of exploiting the added value thus created for the benefit of our 6 customers.

We call this TOOLS+IDEAS. A new and different way of being able to offer our customers long-term, sustainable advantages through a plus in support and services. 7 Our IDEEN-FABRIK in Besigheim is the first step in this direction.

85 DIHART® ASG3000

ASG3000 – the new chip control geometry for Reamax®, Reamax® TS, Monomax® and 1 Cutting ring Long and uncontrolled chips are a common problem. Remedying this often requires the machine operator to manually intervene, and the resulting poor process-reliability in machining makes the operating times and the machining results difficult 2 to estimate and calculate. The DIHART® reaming specialists set about making systematic improvements. And the ASG3000 was developed. NEW By adding an additional flute, chip deflection is defined and led ASG 3000 along the cutting edge. In long-chipping materials, short and tight helical chips are formed that prevent the classic problems of ball or thread chips from forming. In addition, blockages of 3 coolant holes and the erosion of base bodies no longer occur. With this extra benefit and the performance remaining at least equally good in terms of drilling quality and tool life by comparison with the existing standard ASG07 geometry, the ASG3000 is setting new standards. The ASG3000 is now the first choice of geometry and has replaced the existingA SG07. 4

5 Geometry Flute form Chip evacuation Bevel angles

ASG07 straight ASG 07

ASG3000 straight ASG 3000

Benefits for you: Process reliability when working with long-chipping materials 7 Improved chip control Shorter, tightly twisted chips No erosion due to chips on steel base bodies No penetration of chips into coolant holes 8

86 DIHART® ASG 3000

2 NEW ASG 3000

Secondary Main cutting edge cutting edge 6 Cutting face

Radial land Rear clearance face 7 Primary clearance face

Secondary clearance face 8

87 DIHART® ASG – Cutting Geometry The cutting geometry (ASG) comprises: • Bevel angle • Chip angle • Width of circular land • Primary and secondary • Backtaper clearance face 1

Cutting face Radial land Rear clearance face 2 Secondary clearance face Primary clearance face

Main cutting edge Secondary cutting edge

Standard Geometries Special Geometries

Chip Geometry Flute form Chip Bevel angles Geometry Flute form Bevel angles evacuation evacuation comment

4 ASG 0106 ASG0106 straight ASG07 straight ASG 07

ASG 02 ASG02 straight

5 ASG 0703 ASG0703 straight face cutting 0,2×45° ASG 03 ASG03 straight

face cutting, left hand ASG 0704 ASG0501 ASG 0501 ASG0704 straight for increased 6 spiraled positional accuracy 0,05×45°

ASG3000 straight ASG 3000

chip breaking ASG09B straight ASG 09B 7 < x 32 mm ASG 0706 ASG0706 straight

chip breaking ASG1402 straight ASG 1402 > x 32 mm 8 ASG09 straight ASG 09

88 DIHART® Cutting Materials and Coatings

HM is a fine-grained carbide, which features high abrasion resistance and achieves good results in standard HM materials. It is very suitable for coating, and therefore mainly used also as cutting material for coated reamers.

DST is a high-performance cutting material, and very suitable for high-speed reaming. DST is ideal for 4 DST machining non-alloyed or low alloyed steels up to 1200 N/mm² tensile strength. DST is also excellent for Cutting materials reaming nodular iron.

TiN is an all purpose coating material. It has a very smooth surface and has very little affinity to many TiN materials. This avoids structure deformation which gives excellent surface-finish results when reaming, and with considerably higher cutting data than with non coated carbide reamers. 5

DBG-N is a coating which offers a very high grade of hardness. The coating also has a very high oxidation DBG-N resistance. This makes this particular high-performance coating very suitable for high cutting speeds, and also for using with mist coolant machining.

DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation. This makes DBF the coating suitable for cast iron machining. A very smooth layer means that stainless materials can also be successfully machined. 6 Coatings DBC is a coating with a very high level of hardness and an extremely smooth surface. It is suitable for DBC machining aluminium and copper alloys.

DJC is a combination of the high-performance cutting material DST and the high-performance coating DJC 7 DBG-N. With this combination a very high tool life with extremely high cutting data can be reached.

DJF DJF is an AlCrN-coated DST that is particularly well suited for using in spheroidal iron workpieces. 8 Additional high-tech coatings are available for special applications.

89 DIHART® Tolerances Form and positional tolerances DI EN ISO 1101

Form and positional tolerances

Tolerance Symbols and characteristics Drawing details Explanation Tolerance zone 1 type to tolerance examples

Straightness The axis of the cylindrical part of the pin must of a line or axis lie within the cylinder to t = 0.03 mm 2

The circumference line of any cross section Circular form must be contained in a circular ring with a of a disc, a cylinder, a cone, etc. width to t = 0.02 mm orm tolerances 3 F

The surface to tolerance must lie within two Cylindrical form coaxial cylinders which have a radial spacing to t = 0.05 mm 4

The top axis must lie in a square-shaped area, Parallelism within 0.1 mm in the vertical and 0.2 mm in the of a line (axis) with reference to horizontal direction. The area will lie parallel to a basic straight line the basic axis of bore A. 5

Any 100 mm long section of the top surface Directional tolerances Parallelism must lie with a gap of 0.01 mm between two of a surface with reference to a parallel planes. The planes will lie parallel to the basic plane lower surface (basic surface). 6

Position The axis of the hole must lie within a cylinder

Positional tolerances of lines, axes or surfaces in with a diameter to tolerance t = 0.05 mm, relation to one another or to whose axis lies at the precise geometrical place one or several basic elements (with dimensions as shown in boxes). 7

Location tolerances The axis of the part of the shaft to tolerance Concentricity must lie within a cylinder with a diameter to of an axis or a point in relation tolerance t = 0.03 mm, whose axis aligns with to a basic axis (basic point) 8 the base axis.

90 DIHART® Tolerances IT tolerance class DIN 7151

IT tolerance class (µm) Nominal dimension IT 1 IT 2 IT 3 IT 4 IT 5 IT 6 IT 7 IT 8 IT 9 IT 10 IT 11 IT 12 range 1 1 – 3 mm 0,8 1,2 2 3 4 6 10 14 25 40 60 100 > 3 – 6 mm 1 1,5 2,5 4 5 8 12 18 30 48 75 120 > 6 – 10 mm 1 1,5 2,5 4 6 9 15 22 36 58 90 150 > 10 – 18 mm 1,2 2 3 5 8 11 18 27 43 70 110 180 > 18 – 30 mm 1,5 2,5 4 6 9 13 21 33 52 84 130 210 > 30 – 50 mm 1,5 2,5 4 7 11 16 25 39 62 100 160 250 > 50 – 80 mm 2 3 5 8 13 19 30 46 74 120 190 300 > 80 – 120 mm 2,5 4 6 10 15 22 35 54 87 140 220 350 2 > 120 – 180 mm 3,5 5 8 12 18 25 40 63 100 160 250 400 > 180 – 250 mm 4,5 7 10 14 20 29 46 72 115 185 290 460 > 250 – 315 mm 6 8 12 16 23 32 52 81 130 210 320 520

Manufacturing Tolerance of DIHART® Reamers

Manufacturing tolerance of expandable reamers

The diameter of an expandable reamer is ground to the middle of the bore tolerance T. The expansion feature of these tools allows for compensation of wear. 4 max. bore diameter

max. reamer diameter D 2 / 1 D T D 2 / 1

T min. reamer diameter 2 / 1 5

min. bore diameter

T = Tolerance field of bore D = Manufacturing tolerance of reamer 6 Manufacturing tolerance of solid reamers The manufacturing tolerance field D of the solid reamers is in the upper third of the bore tolerance T.

max. bore diameter

max. reamer diameter D 2 / 1 D

D 7 2 / 1 T min. reamer diameter T 3 / 2

min. bore diameter T = Tolerance field of bore 8 D = Manufacturing tolerance of reamer

91 DIHART® Surface

1 Attainable surface quality Surface finish class N11 N10 N9 N8 N7 N6 N5 N4 N3 N2 N1 Mean surface finish Ra 25 12,5 6,3 3,2 1,6 0,8 0,4 0,2 0,1 0,05 0,025

M aterial group Average surface uniformity Rz 100 63 40 25 16 10 6,3 4 2,5 1,6 1 0,63 0,25

structural steel, low alloy steels: case-hardened P steels, heat-treated steel 2 1.0 – 4.0 special alloys: Inconel 5.0 S titanium,

5.1 titanium alloys

stainless steels,

M fireproof steels 6.0 – 7.0

3 gray cast iron ferritic

gray cast iron perlitic K spheroidal graphite cast iron

8.0 – 10.2 ferritic

spheroidal graphite cast iron perlitic

4 copper alloy, brass 12.0

wrought aluminium alloys 13.0 N cast aluminium alloy: Si-content < 10% 13.1

cast aluminium alloy: Si-content > 10% 14.0

hardened steels < 45 HRC 5 15.0 H hardened steels > 45 HRC, m 55 HRC 16.0

achievable limited achievability

6 All other surface values on request.

92 DIHART® Measuring

Unequal angular position! Only two cutting edges are 180° in opposite line.  Measuring teeth Because the tools are tapered measurement has 2 to be done at the front of the cutting edge.

PCD tipped reamers require non-contact measuring device!

3 º 180 4

Mark of measuring teeth 5 • Drive pin, lobe • Number • Punch-mark

93 DIHART® Cutting Data Recommended application areas

Feed f (mm/tooth) Guideline values for reaming Cutting speed v (m/min) z c (with face cut, feed reduced by 30%) 1 straight fluted straight fluted left hand spiraled Reamers short / 3×D Reamers long / 5×D Material ASG3000, ASG0106, ASG03, ASG11, ASG1101 ASG09, ASG09B, ASG1402 ASG0501 example Material material code/ < X 12 X 12 - 25 X 25 - 50 > X 50 < X 12 X 12 - 25 X 25 - 50 > X 50 X 4,8 - 12,7 TiN TiN HM HM DJC DJC PCD PCD DBF DST DBF DST DBC DIN DBC DBG-N DBG-N min- min- min- min- min- min- min- min- min- min- min- min- min- min- min- min- min-max min-max min-max min-max min-max min-max min-max min-max min-max Material group Strength Rm (N/mm²) HB Hardness max max max max max max max max max max max max max max max max St37-2 / 1.0037; 6- 100- 60- 100- 6- 80- 60- 80- m 500 non-alloy steels 9SMn28 / 1.0715; 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 1.0 St44-2 / 1.0044 10 200 140 200 10 160 120 160

2 St52-2 / 1.0050, 500- non-alloy / 6- 100- 60- 100- 6- 80- 60- 80- C55 / 1.0525, 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 2.0 low alloy steels 900 16MnCr5 / 1.7131 10 200 140 200 10 160 120 160

15- 100- 60- 100- 15- 80- 60- 80- < 500 lead alloys 9SMnPb28 / 1.0718 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 2.1 45 200 140 200 45 160 120 160 P non alloy / low alloy steels: 80- 60- 80- 80- 60- 80- > 900 heat resistant structural, 42CrMo4 / 1.7225, 5-9 5-9 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,11 0,08-0,17 0,09-0,19 0,10-0,24 0,06-0,11 3.0 heat treated, nitride and CK60 / 1.1221 150 110 150 120 90 120 tools steels X6CrMo4 / 1.2341, 15- 15- > 900 high alloy steels X165CrMoV12 / 4-7 4-7 0,04-0,07 0,05-0,11 0,06-0,14 0,07-0,18 3 4.0 1.2601 45 45

HSS 4.1

Inconel 718 / 2.4668, special alloys: Inconel, 250 Nimonic 80A / 5.0 Hastelloy, Nimonic, stc. 2.4631 S titanium, 5- 5- 400 TiAl5Sn2 / 3.7114 0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30 5.1 titanium alloys 12 12 X2CrNi189 / 1.4306, 15- 30- 15- 30- m 600 stainless steels X5CrNiMo1810 / 5-8 5-8 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12 4 6.0 1.4401 40 60 40 60 X8CrNb17 / 1.4511, 10- 20- 10- 20- stainless steels X10CrNiMoTi1810 / M < 900 4-6 4-6 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12 6.1 1.4571 35 50 35 50 X10CrAl7 / 1.4713, 10- 20- 10- 20- > 900 stainless / fireproof steels X8CrS-38-18 / 4-6 4-6 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12 7.0 1.4862 35 50 35 50

GG-25 / 0.6025, 10- 50- 80- 80- 10- 50- 80- 80- 180 gray cast iron 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20 8.0 GG-35 / 0.6035 25 130 220 220 25 100 150 150

GG-NiCr202 / 6- 30- 40- 40- 6- 30- 40- 40- 250 alloy gray cast iron 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18 5 8.1 0.6660 12 90 130 130 12 90 100 100 spheroidal graphite cast 9- 130- 130- 130- 130- 9- 120- 120- 120- 120- m 600 130 GGG-40 / 0.7040 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20 9.0 iron, ferritic 18 300 300 300 300 18 180 180 180 180 GGG-50 / 0.7050 spheroidal graphite cast 9- 100- 100- 100- 100- 9- 100- 100- 100- 100-

alloyed spheroidal graphite GGG-NiCr20-2 / 6- 30- 50- 50- 6- 30- 50- 50- 50- 200 cast iron 0.7661 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18 10.1 12 60 100 100 12 60 100 100 100

copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 10- 50- 10- 50- 100 average cut E-Cu57 / 2.0060 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 12.1 20 150 20 120

AlMg1 / 3.3315, 10- 50- 110- 10- 50- 100-

7 13.1 magnesium alloy 30 300 550 30 250 300

cast aluminium alloy: 8- 150- 110- 8- 150- 100- G-AlSi10Mg / 3.2381 100 Si-content > 10% 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 14.0 20 300 440 20 250 250 hardened steels 40- 40- 1400 < 45 HRC 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 15.0 60 60 H hardened steels 30- 30- 1800 > 45 HRC, m 55 HRC 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 16.0 50 50 8

94 DIHART® Cutting Data Recommended application areas

Feed f (mm/tooth) Guideline values for reaming Cutting speed v (m/min) z c (with face cut, feed reduced by 30%) straight fluted straight fluted left hand spiraled 1 Reamers short / 3×D Reamers long / 5×D Material ASG3000, ASG0106, ASG03, ASG11, ASG1101 ASG09, ASG09B, ASG1402 ASG0501 example Material material code/ < X 12 X 12 - 25 X 25 - 50 > X 50 < X 12 X 12 - 25 X 25 - 50 > X 50 X 4,8 - 12,7 TiN TiN HM HM DJC DJC PCD PCD DBF DST DBF DST DBC DIN DBC DBG-N DBG-N min- min- min- min- min- min- min- min- min- min- min- min- min- min- min- min- min-max min-max min-max min-max min-max min-max min-max min-max min-max Material group Strength Rm (N/mm²) HB Hardness max max max max max max max max max max max max max max max max St37-2 / 1.0037; 6- 100- 60- 100- 6- 80- 60- 80- m 500 non-alloy steels 9SMn28 / 1.0715; 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 1.0 St44-2 / 1.0044 10 200 140 200 10 160 120 160

St52-2 / 1.0050, 2 500- non-alloy / 6- 100- 60- 100- 6- 80- 60- 80- C55 / 1.0525, 0,05-0,10 0,07-0,15 0,09-0,20 0,10-0,25 0,07-0,14 0,10-0,21 0,12-0,24 0,13-0,30 0,07-0,14 2.0 low alloy steels 900 16MnCr5 / 1.7131 10 200 140 200 10 160 120 160

HSS 4.1

Inconel 718 / 2.4668, special alloys: Inconel, 250 Nimonic 80A / 5.0 Hastelloy, Nimonic, stc. 2.4631 S titanium, 5- 5- 400 TiAl5Sn2 / 3.7114 0,05-0,11 0,07-0,17 0,10-0,24 0,11-0,30 5.1 titanium alloys 12 12 X2CrNi189 / 1.4306, 15- 30- 15- 30- m 600 stainless steels X5CrNiMo1810 / 5-8 5-8 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12 6.0 1.4401 40 60 40 60 4 X8CrNb17 / 1.4511, 10- 20- 10- 20- stainless steels X10CrNiMoTi1810 / M < 900 4-6 4-6 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12 6.1 1.4571 35 50 35 50 X10CrAl7 / 1.4713, 10- 20- 10- 20- > 900 stainless / fireproof steels X8CrS-38-18 / 4-6 4-6 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 0,06-0,12 7.0 1.4862 35 50 35 50

GG-25 / 0.6025, 10- 50- 80- 80- 10- 50- 80- 80- 180 gray cast iron 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20 8.0 GG-35 / 0.6035 25 130 220 220 25 100 150 150

GG-NiCr202 / 6- 30- 40- 40- 6- 30- 40- 40- 250 alloy gray cast iron 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18 8.1 0.6660 12 90 130 130 12 90 100 100 5 spheroidal graphite cast 9- 130- 130- 130- 130- 9- 120- 120- 120- 120- m 600 130 GGG-40 / 0.7040 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20 9.0 iron, ferritic 18 300 300 300 300 18 180 180 180 180 GGG-50 / 0.7050 spheroidal graphite cast 9- 100- 100- 100- 100- 9- 100- 100- 100- 100-

K 230 GGG-55 / 0.7055 0,06-0,13 0,08-0,20 0,11-0,26 0,12-0,33 0,08-0,20 9.1 iron, ferritic / perlitic GTW-55 / 0.8055 18 250 250 250 250 18 160 160 160 160 spheroidal graphite cast GGG-60 / 0.7060 8- 80- 80- 80- 80- 8- 80- 80- 80- 80- iron, perlitic > 600 250 GTS-65 / 0.8165 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18 10.0 malleable iron 15 180 180 180 180 15 150 150 150 150 alloyed spheroidal graphite GGG-NiCr20-2 / 6- 30- 50- 50- 6- 30- 50- 50- 50- 200 cast iron 0.7661 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18 10.1 12 60 100 100 12 60 100 100 100

GGV Ti < 0,2 6- 30- 40- 40- 6- 30- 40- 40- 40- 6 vermicular cast iron 300 GGV Ti > 0,2 0,06-0,12 0,08-0,18 0,11-0,24 0,12-0,30 0,08-0,18 10.2 12 70 130 130 12 70 130 130 130 copper alloy, brass, CuZn36Pb3 / 2.1182, 10- 100- 80- 10- 100- 80- 90 lead-alloy bronze, lead G-CuPb15Sn / 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 12.0 bronze: good cut 2.1182 30 320 200 30 200 150 copper alloy, brass, bronze: CuZn40Al1 / 2.0550, 10- 50- 10- 50- 100 average cut E-Cu57 / 2.0060 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 12.1 20 150 20 120

AlMg1 / 3.3315, 10- 50- 110- 10- 50- 100-

N wrought aluminium alloys 60 AlMnCu / 3.0517 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 13.0 30 300 330 30 240 240 cast aluminium alloy: G-AlMg5 / 3.3561, 10- 150- 110- 10- 150- 100- Si-content <10% 75 G-AlSi9Mg / 3.2373 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 7 13.1 magnesium alloy 30 300 550 30 250 300 cast aluminium alloy: 8- 150- 110- 8- 150- 100- G-AlSi10Mg / 3.2381 100 Si-content > 10% 0,05-0,12 0,07-0,18 0,09-0,24 0,10-0,30 0,07-0,18 14.0 20 300 440 20 250 250 hardened steels 40- 40- 1400 < 45 HRC 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 15.0 60 60 H hardened steels 30- 30- 1800 > 45 HRC, m 55 HRC 0,04-0,08 0,06-0,12 0,07-0,16 0,08-0,20 16.0 50 50 Reaming allowance in diameter (mm) 8 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20 0,20-0,30 0,20-0,40 0,30-0,50 0,10-0,20

95 DIHART® Technical Application Hints Problems • Possible Causes  Solutions

Bore too large • Concentricity error of the reamer in the spindle  Use DAH® compensating holder and correct 1 concentricity • Alignment not precise, reamer cuts at the back end  Correct alignment and use DPS floating holder • Built-up edge  reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material or increase the oil content of the coolant • Reamer too big  have the reamer reworked

2 Bore too small • Worn reamer  have the reamer readjusted, replaced or repaired • Reaming allowance too small  Increase reaming allowance • Cutting forces too big  reduce feed or choose a different cutting geometry (ASG) • Reamer too small  have reamer readjusted, replaced or repaired

Conical bore, tapered • Faulty alignment  Correct alignment and use DPS floating holder 3 • Misalignment of head-stock in relation to turret  correct turret and use DPS floating holder

Conical bore, lipped • Faulty alignment. Cutting edges press at start  Correct alignment and use DPS floating holder

Bore not true 4 • Concentricity error of reamer too large  correct concentricity using DAH® compensation system • Faulty alignment  Correct alignment and use DPS floating holder • Asymmetrical cutting through uneven entry surface  Countersink bore • Deformation through clamping of the work piece  Correct clamping of the work piece • Poor premachining  optimise premachining • Feed too high  reduce feed

Bore shows chatter marks 5 • Cutting speed too high  reduce cutting speed • L to D ratio too large  reduce the entry speed, pilot the bore or choose a different cutting geometry (ASG)

Surface quality unsatisfactory • Cutting edge build-up  reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material or increase oil content of the coolant • Cutters worn  have cutters repaired or replace tool 6 • Concentricity error of reamer  correct concentricity using DAH® compensation system • Failing or insufficient coolant, chips getting jammed  use internal coolant supply and increase coolant pressure • Unsuitable coolant  increase the oil content of the coolant • Wrong cutting data  use data according to catalogue recommendation

Scoring in bore «feed marks» 7 • Cutters defective (outbreaks)  replace reamer or have repaired • Cutting edge build-ups  reduce cutting speed vc for uncoated carbide cutting material, and increase for DST and coated cutting material or increase oil content of the coolant

Scoring in bore «retraction marks» • Reamer is allowed to travel too far out of the bore  Only allow the reamer to travel out of the bore 2 mm more than the cutting length at the most 8 • Material springs back  retraction not at a high speed, but with increased (2-3 times) feed speed

96 DIHART® Technical Application Hints Types of Tool Wear

Flank wear 1 Reduce cutting speed or use a cutting material or coating with higher abrasion resistance.

Major breakage Reduce feed rate and stock allowance. Use carbide with coating 2 instead of DST for interrupted bores.

Pitting of chip surface Reduce cutting speed or use a more positive rake angle. 3

Edge wear Increase cutting speed or use a more positive rake angle. 4

Notch wear Reduce cutting speed or use a cutting material or coating with higher abrasion resistance. 5

Fatigue wear Reduce feed rate, increase stability of the reamer. 6

Built-up on chip surface Use positive cutting geometry, increase oil content of coolant, reduce cutting speed vc for uncoated carbide cutting material, increase for DST and coated cutting material. 7

Hairline cracks Use enough coolant and inner coolant supply, reduce cutting speed. 8

97 DIHART® Usage and Safety Notes

Safety notes: • The application data specified in the “Recommended application areas” depends on the ambient and application 1 conditions (e.g. the machine, ambient temperature, lubricant/cooling lubricant used and desired machining results): these presuppose appropriate application conditions, use and compliance with the spindle speed limits specified for the tools. • To prevent damage to machine and tool, we recommend that the drive power be calculated in advance. The drive power which is actually available will be found in the machine manufacturer's spindle speed/performance diagram. • Safety equipment should be provided to protect personnel from flying chips. Please see our safety note (enclosed with packing).

Hazard warning: 2 If using tungsten carbide-based hard metal products together with cobalt as a binder metal, please read our safety data sheets, which are available for you to download from our website. (http://www.kometgroup.com/navigation-top/download/service/datenblaetter.html)

Liability information: Subject to change. The KOMET GROUP is not liable for damages resulting from selecting the incorrect tools. 3 Abbreviations used: ISO International Organisation The International Organisation for Standardisation– abbreviated ISO (grade: “isos”) – is the international for Standardisation federation of standards organisations and develops international standards many sectors DIN German Institute for The German Institute for Standardisation is the most important national standardisation organisation in Standardisation (Deutsches the Federal Republic of Germany. Institut für Normung e. V) JIS Japan Industrial Standard Machine tools from Asia normally use tool holders in accordance with the JIS B standard ... (former desig- (MAS-BT) nation MAS-BT). HSK Hollow shank taper The hollow shank taper, HSK for short, is used as a tool adaptor in machine tools (standardised according 4 to DIN 69893). SK Steep taper The steep taper is the standardised form of a tool taper for clamping tools in the main spindle of a machine tool (standardised in DIN 69871 part 1). MK Morse taper The Morse taper or Morse cone is the standardised form of a tool taper for clamping tools.

ABS Adapter attachment system The KOMET ABS system is often used as a direct adapter in spindles. In contrast to steep taper adapt- (ABS) ers, with the ABS System, the spindle or shank diameter is decisive for vibration stability and enables a relatively extended tool projection. DAH DIHART compensating holder DIHART compensating holders are static compensating systems. Axis and concentricity errors are compen- 5 sated for extremely simply. DPS DIHART floating holder DIHART floating holders are dynamic compensating systems. Axis and concentricity errors are compensated for extremely simply. ASG Cutting geometry The cutting geometry defines the following sizes: cutting angle, cylindrical grinding chamfer width, tapering, rake angle, primary and secondary relief angle. HM Carbide Carbide in this case means sintered carbide hard metals. VHM Solid carbide TiN Titanium nitride TiN is the chemical molecular formula for titanium nitride, a ceramic material with very high hardness and 6 corrosion resistance. DST DIHART cutting material DST is a high-performance cutting material.

DBG-N DIHART coating DBG-N is a coating that is characterised by a very high level of hardness.

DJC DIHART coating DJC is a combination of the high-performance cutting tool material DST with the high-performance coating DBG-N. DBF DIHART coating DBF is a coating that exhibits a very high level of hardness and a high resistance to oxidation.

7 DBC DIHART coating DBC is a coating with a very high level of hardness and an extremely smooth surface.

PCD Polycrystalline diamond Polycrystalline diamond is a synthetically manufactured, extremely hard, mass of diamond particles with random orientation sintered in a metal matrix. Rm Tensile strength (N/mm²) Tensile strength is a material property and describes the mechanical resistance with which a material opposes plastic deformation or separation. HB Brinell hardness testing Hardness is the mechanical resistance with which a material opposes mechanical penetration by a harder 8 test piece. Ra Roughness depth (µm) Ra = Mean surface finish to DIN 3142 Rz Rz = Average surface uniformity to DIN 4768 98 DIHART® Enquiries, Test-results and Complaints

Enquiries:

In order to meet the requirements of the customers when processing their enquiries following details are needed: 2 • A completed questionnaire (page 100) • A part drawing or hand sketch of the application in question

This will enable the offering department to get an exact perception of the tools required instantly. 3 Test-results and complaints:

To process complaints and test-results efficiently following details and items are needed:

• A completed evaluation sheet (page 101) • A part drawing or hand sketch of the application in question • If possible the faulty work-piece and/or tool 4

Then a fast and simple procedure can be guaranteed.

Please forward this information to the respective agents.

The addresses of KOMET GROUP are on the last pages of this 5 catalogue.

99 Questionnaire DIHART®

For elaboration on tool and machining recommendations, please send the completed questionnaire to your local KOMET agency.

Company: Contact: 1 Department: E-Mail: Telephone: Customer-No.: Fax: Distributor: Date:

1. Work piece Name of work piece: Tensile strength: 2 Material specification: Heat treatment: Material No.: Additional information:

2. Bore Diameter and tolerance: Type of bore Length of bore: n n1) n2) n2) n1) n1) n1)2) n1)2) 3 Surface finish CLA / Rt / Rz: Circular error allowed: CPK: Diameter of pre-machining: 1) bottom to be reamed? n yes n no Method of pre-reaming: 2) length of interruption: mm Number of bores, parts per year:

4 3. Machine and tool fixing arrangement Machine type and brand: Machining: n horizontal n vertical Attachment of spindle: Tool: n rotating n stationary Tool fixing arrangement: Coolant supply through tool shank: n yes n no max. speed: rpm n variable n fix Brand and type of lubricant: max. feed: mm/min n variable n fix Lubricant ratio of mixture: Circular accuracy of spindle: 5 4. Drawing Please include a component drawing or draw a sketch below:

100 Evaluation Sheet DIHART®

For friction tests and complaints, please send the completed questionnaire to your local KOMET agency.

Company: Contact: Department: E-Mail: 1 Telephone: Customer-No.: Fax: Distributor: Date:

1. Work piece Name of work piece: Tensile strength: Material specification: Heat treatment: 2 Material No.: Additional information:

2. Bore Diameter and tolerance: Type of bore Length of bore: n n1) n2) n2) n1) n1) n1)2) n1)2) Surface finish CLA / Rt / Rz: 3 Circular error allowed: CPK: Diameter of pre-machining: 1) bottom to be reamed? n yes n no Method of pre-reaming: 2) length of interruption: mm Number of bores, parts per year:

3. Machine and tool fixing arrangement 4 Machine type and brand: Machining: n horizontal n vertical Attachment of spindle: Tool: n rotating n stationary Tool fixing arrangement: Coolant supply through tool shank: n yes n no max. speed: rpm n variable n fix Brand and type of lubricant: max. feed: mm/min n variable n fix Lubricant ratio of mixture: Circular accuracy of spindle: 5 4. Tool Type: Cutting material / coating: Order No.: Cutting geometry (ASG):

5. Test results Bore: No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 Cutting speed (m/min): 6 Speed (rpm): Feed: n (mm/rev) n (mm/min) Concentricity of the tool measured in the machine (µm): Bore diameter: entrance exit Circular error (µm): 7 Surface quality: n CLA n Rt n Rz No. of reamed bores: Tool life (m): Performance: Overall performance: n excellent n good n unsatisfactory 8

101 Numerical Index

Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page 099.00.090 57 507.02.008 55 526.15 44 52911 01020 77 56J.37 35 099.00.092 57 507.02.009 55 526.16 44 52911 01025 77 56J.37.06H7N 35 099.00.095 57 507.02.010 55 526.17 44 52911 01320 77 56J.37.08H7N 35 1 099.03.002 38 507.02.011 55 526.18 44 52911 01430 77 56J.37.10H7N 35 507.02.012 55 526.19 44 56J.37.12H7N 35 15E.30.10010 21 507.02.043 55 526.35 45 545.00.001 74 56J.37.14H7N 35 15E.30.10020 21 507.02.044 55 526.36 45 545.00.002 74 56J.37.15H7N 35 15E.30.10030 21 526.37 45 545.00.003 74 56J.37.16H7N 35 15E.30.10040 21 508.53.009 56 526.38 45 545.07.002 74 56J.37.18H7N 35 15E.30.10050 21 508.53.010 56 526.39 45 545.07.003 74 56J.37.20H7N 35 15E.30.10050 21 508.53.011 56 545.07.004 74 15E.30.10070 21 508.53.020 56 52806 25035 83 545.07.005 74 56J.47 35 508.53.021 56 52806 25040 83 545.07.006 74 56J.47.06H7N 35 2 18050 10025 21 508.53.022 56 52806 25045 83 545.07.009 74 56J.47.08H7N 35 18050 10030 21 52806 25050 83 545.07.010 74 56J.47.10H7N 35 18050 10040 21/29 510.15.008 57 52806 25055 83 545.07.011 74 56J.47.12H7N 35 18050 10050 21/29 510.15.009 57 52806 25060 83 56J.47.14H7N 35 18050 10070 29 510.15.010 57 52806 25065 83 545.10.001 75 56J.47.15H7N 35 18050 10080 29 510.15.011 57 52806 25070 83 545.10.003 75 56J.47.16H7N 35 18050 20040 29 510.45.007 57 52806 25075 83 545.10.004 75 56J.47.18H7N 35 18050 20100 29 510.45.007 57 52806 25080 83 545.10.010 75 56J.47.20H7N 35 18050 35050 29 510.45.008 57 52806 25085 83 545.10.011 75 18050 35070 29 510.45.008 57 52806 25090 83 56J.67 35 3 18050 35080 29 510.55.007 57 52806 25095 83 545.25.001 77 18050 35100 29 510.55.007 57 52806 25100 83 545.25.002 77 56J.71 35 510.55.008 57 52806 25105 83 545.25.010 77 56J.71.06H7L 35 18589 00012 29 510.55.008 57 52806 25110 83 545.26.001A 77 56J.71.06H7N 35 18589 00014 29 52806 25115 83 545.26.002 77 56J.71.08H7L 35 18589 00019 29 51200 00425 82 52806 25120 83 545.27.001 77 56J.71.08H7N 35 18589 00022 29 51200 00432 82 52806 25125 83 545.27.002 77 56J.71.10H7L 35 18589 00027 29 52806 25130 83 545.28.001 77 56J.71.10H7N 35 18589 10005 21 513.76.008 54 52806 25135 83 545.28.002 77 56J.71.12H7L 35 18589 10006 21 513.76.009 54 52806 25140 83 56J.71.12H7N 35 4 18589 10008 21 513.76.010 54 52806 25145 83 545.40.001 78 56J.71.14H7L 35 18589 10010 21 513.76.011 54 52806 25150 83 545.40.002 78 56J.71.14H7N 35 18589 10013 21 513.81.008 54 52806 25155 83 545.40.003 78 56J.71.15H7L 35 513.81.009 54 52806 25160 83 545.40.004 78 56J.71.15H7N 35 300.05 53 513.81.010 54 545.40.006 78 56J.71.16H7L 35 300.07 53 513.81.011 54 52806 32035 83 545.40.007 78 56J.71.16H7N 35 300.08 53 52806 32040 83 56J.71.18H7L 35 300.17 53 51391 00040 77 52806 32045 83 545.47.001 77 56J.71.18H7N 35 300.25 53 51391 00050 77 52806 32050 83 545.47.002 77 56J.71.20H7L 35 300.30.007 57 51391 00063 77 52806 32055 83 545.47.010 77 56J.71.20H7N 35 5 300.30.008 57 51391 00080 77 52806 32060 83 300.30.008 57 51391 00100 77 52806 32065 83 545.62.004 78 56J.93 35 300.45 53 52806 32070 83 545.62.015 78 56J.93.06H7L 35 300.47 53 514.76.008 54 52806 32075 83 545.62.016 78 56J.93.06H7N 35 514.76.009 54 52806 32080 83 545.62.017 78 56J.93.08H7L 35 301.80.006 57 514.76.010 54 52806 32085 83 545.62.018 78 56J.93.08H7N 35 301.80.007 57 514.76.011 54 52806 32090 83 56J.93.10H7L 35 306.20.001 57 514.81.008 54 52806 32095 83 545.77.001 75 56J.93.10H7N 35 514.81.009 54 52806 32100 83 545.77.003 75 56J.93.12H7L 35 33G.17 52 514.81.010 54 52806 32105 83 545.77.004 75 56J.93.12H7N 35 6 33G.21 52 514.81.011 54 52806 32110 83 545.77.011 75 56J.93.14H7L 35 33G.37 52 52806 32115 83 56J.93.14H7N 35 33G.47 52 517.76.008 55 52806 32120 83 54B.10.00030 81 56J.93.15H7L 35 33G.67 52 517.76.009 55 52806 32125 83 54B.10.00040 81 56J.93.15H7N 35 33G.71 52 517.76.010 55 52806 32130 83 54B.90.00030 81 56J.93.16H7L 35 33G.87 52 517.76.011 55 52806 32135 83 54B.91.00030 81 56J.93.16H7N 35 33G.93 52 517.81.008 55 52806 32140 83 56J.93.18H7L 35 517.81.009 55 52806 32145 83 55232 01010 29 56J.93.18H7N 35 350.14.002 57 517.81.010 55 52806 32150 83 55232 01210 29 56J.93.20H7L 35 350.14.003 57 517.81.011 55 52806 32155 83 55232 01610 29 56J.93.20H7N 35 7 350.23.002 57 52806 32160 83 55232 01610 29 350.23.003 57 518.78.009 56 52806 32165 83 55232 02210 29 56Q.17 37 518.78.010 56 52806 32170 83 56Q.21 37 503.76.008 54 518.78.011 56 52806 32175 83 56H.17 35 56Q.37 37 503.76.009 54 518.78.013 56 52806 32180 83 56H.21 35 56Q.47 37 503.76.010 54 518.78.014 56 52806 32185 83 56H.37 35 56Q.67 37 503.76.011 54 518.82.009 56 52806 32190 83 56H.47 35 56Q.71 37 518.82.010 56 52806 32195 83 56H.67 35 56Q.93 37 504.76.009 54 518.82.011 56 52806 32200 83 56H.71 35 56R.17 37 504.76.010 54 518.82.013 56 56H.93 35 56R.21 37 8 504.76.011 54 518.82.014 56 52911 00751 77 56J.17 35 56R.37 37 504.76.012 54 52911 00920 77 56J.21 35

102 Numerical Index

Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page 56R.37.06H7N 36 640.01.001 27 75A.40.13020 16 75J.47.35H7N 14 A33 54000.1200 83 56R.37.08H7N 36 640.01.002 27 75A.40.13030 16 75J.47.40H7N 14 A33 54000.1300 83 56R.37.10H7N 36 640.01.003 27 75A.40.13040 16 75J.47.50H7N 14 A33 54000.1400 83 56R.37.12H7N 36 640.01.005 27 75A.40.13050 16 A33 54000.1500 83 1 56R.37.14H7N 36 640.01.006 27 75A.40.13060 16 75J.67 14 A33 54000.1600 83 56R.37.15H7N 36 75A.40.13070 16 A33 55000.0400 83 56R.37.16H7N 36 640.03.001 29 75A.40.15010 16 75J.71 14 A33 55000.0500 83 56R.37.18H7N 36 640.03.002 29 75A.40.15020 16 75J.71.18H7L 14 A33 55000.0600 83 56R.37.20H7N 36 640.03.003 29 75A.40.15030 16 75J.71.18H7N 14 A33 55000.0700 83 640.03.004 29 75A.40.15040 16 75J.71.20H7L 14 A33 55000.0800 83 56R.47 37 640.03.005 29 75A.40.15050 16 75J.71.20H7N 14 A33 55000.0900 83 56R.47.06H7N 36 640.04.001 29 75A.40.15060 16 75J.71.22H7L 14 A33 55000.1000 83 56R.47.08H7N 36 640.04.002 29 75A.40.15070 16 75J.71.22H7N 14 A33 55000.1100 83 56R.47.10H7N 36 640.04.003 29 75J.71.24H7L 14 A33 55000.1200 83 2 56R.47.12H7N 36 640.04.005 29 75A.41.13010 17 75J.71.24H7N 14 A33 55000.1300 83 56R.47.14H7N 36 640.04.006 29 75A.41.13020 17 75J.71.25H7L 14 A33 55000.1400 83 56R.47.15H7N 36 75A.41.13030 17 75J.71.25H7N 14 A33 55000.1500 83 56R.47.16H7N 36 640.20 26 75A.41.13040 17 75J.71.28H7L 14 A33 55000.1600 83 56R.47.18H7N 36 640.21 26 75A.41.13050 17 75J.71.28H7N 14 A33 55000.1700 83 56R.47.20H7N 36 640.37 26 75A.41.15010 17 75J.71.30H7L 14 A33 55000.1800 83 75A.41.15020 17 75J.71.30H7N 14 A33 55000.1900 83 56R.67 37 640.37.15H7N 26 75A.41.15030 17 75J.71.32H7L 14 A33 55000.2000 83 640.37.16H7N 26 75A.41.15040 17 75J.71.32H7N 14 56R.71 37 640.37.18H7N 26 75A.41.15050 17 75J.71.35H7L 14 L01 14201 79 3 56R.71.06H7L 36 640.37.20H7N 26 75J.71.35H7N 14 L01 14211 79 56R.71.06H7N 36 640.37.22H7N 26 75A.60.13050 18 75J.71.40H7L 14 L01 14221 79 56R.71.08H7L 36 640.37.24H7N 26 75A.60.13060 18 75J.71.40H7N 14 L01 14231 79 56R.71.08H7N 36 640.37.25H7N 26 75A.60.13070 18 75J.71.50H7L 14 L01 14241 79 56R.71.10H7L 36 640.37.28H7N 26 75J.71.50H7N 14 L01 14251 79 56R.71.10H7N 36 640.37.30H7N 26 75H.17 14 L01 14261 79 56R.71.12H7L 36 75H.21 14 75J.87 14 L01 14271 79 56R.71.12H7N 36 640.66 26 75H.37 14 75J.87.18H7N 14 L01 14281 79 56R.71.14H7L 36 640.67 26 75H.47 14 75J.87.20H7N 14 L01 14291 79 56R.71.14H7N 36 640.70 26 75H.67 14 75J.87.22H7N 14 L01 14301 79 4 56R.71.15H7L 36 640.71 26 75H.71 14 75J.87.24H7N 14 L01 14311 79 56R.71.15H7N 36 75H.87 14 75J.87.25H7N 14 L01 14321 79 56R.71.16H7L 36 640.81.001 27 75H.93 14 75J.87.28H7N 14 L01 14331 79 56R.71.16H7N 36 640.81.002 27 75J.87.30H7N 14 L01 14400 79 56R.71.18H7L 36 640.81.003 27 75J.17 14 75J.87.32H7N 14 L01 14410 79 56R.71.18H7N 36 640.81.005 27 75J.17.18H7G 14 75J.87.35H7N 14 L01 14420 79 56R.71.20H7L 36 640.81.006 27 75J.17.20H7G 14 75J.87.40H7N 14 L01 14430 79 56R.71.20H7N 36 75J.17.22H7G 14 75J.87.50H7N 14 L01 14440 79 640.84.001 29 75J.17.24H7G 14 L01 14450 79 56R.93 37 640.84.002 29 75J.17.25H7G 14 75J.93 14 L01 14460 79 5 56R.93.06H7L 36 640.84.003 29 75J.17.28H7G 14 75J.93.18H7L 14 L01 14470 79 56R.93.06H7N 36 640.84.005 29 75J.17.30H7G 14 75J.93.18H7N 14 L01 14501 79 56R.93.08H7L 36 640.84.006 29 75J.17.32H7G 14 75J.93.20H7L 14 L01 14511 79 56R.93.08H7N 36 75J.17.35H7G 14 75J.93.20H7N 14 L01 14521 79 56R.93.10H7L 36 640.92 26 75J.17.40H7G 14 75J.93.22H7L 14 L01 14531 79 56R.93.10H7N 36 75J.17.50H7G 14 75J.93.22H7N 14 L01 14541 79 56R.93.12H7L 36 640.93 26 75J.93.24H7L 14 L01 14551 79 56R.93.12H7N 36 640.93.15H7L 26 75J.21 14 75J.93.24H7N 14 L01 14561 79 56R.93.14H7L 36 640.93.15H7N 26 75J.93.25H7L 14 L01 14571 79 56R.93.14H7N 36 640.93.16H7L 26 75J.37 14 75J.93.25H7N 14 L01 14581 79 6 56R.93.15H7L 36 640.93.16H7N 26 75J.37.18H7N 14 75J.93.28H7L 14 L05 00740 52 56R.93.15H7N 36 640.93.18H7L 26 75J.37.20H7N 14 75J.93.28H7N 14 L05 01240 21 56R.93.16H7L 36 640.93.18H7N 26 75J.37.22H7N 14 75J.93.30H7L 14 L05 03311 52 56R.93.16H7N 36 640.93.20H7L 26 75J.37.24H7N 14 75J.93.30H7N 14 56R.93.18H7L 36 640.93.20H7N 26 75J.37.25H7N 14 75J.93.32H7L 14 N00 15261 77 56R.93.18H7N 36 640.93.22H7L 26 75J.37.28H7N 14 75J.93.32H7N 14 N00 15271 77 56R.93.20H7L 36 640.93.22H7N 26 75J.37.30H7N 14 75J.93.35H7L 14 N00 15281 77 56R.93.20H7N 36 640.93.24H7L 26 75J.37.32H7N 14 75J.93.35H7N 14 N00 15291 77 640.93.24H7N 26 75J.37.35H7N 14 75J.93.40H7L 14 N00 15301 77 56X.21 38 640.93.25H7L 26 75J.37.40H7N 14 75J.93.40H7N 14 N00 17661 77 7 640.93.25H7N 26 75J.37.50H7N 14 75J.93.50H7L 14 N00 17671 77 57B.40.00010 82 640.93.28H7L 26 75J.93.50H7N 14 N00 17681 77 57B.40.00020 82 640.93.28H7N 26 75J.47 14 N00 17691 77 57B.49.00010 82 640.93.30H7L 26 75J.47.18H7N 14 A33 54000.0400 83 N00 17701 77 57B.49.00020 82 640.93.30H7N 26 75J.47.20H7N 14 A33 54000.0500 83 N00 57710 52 57B.49.00030 82 75J.47.22H7N 14 A33 54000.0600 83 57B.49.00040 82 75A.30.13060 19 75J.47.24H7N 14 A33 54000.0700 83 57B.50.00010 82 75A.30.13070 19 75J.47.25H7N 14 A33 54000.0800 83 57B.50.00020 82 75A.30.15060 19 75J.47.28H7N 14 A33 54000.0900 83 8 75A.30.15070 19 75J.47.30H7N 14 A33 54000.1000 83 75A.40.13010 16 75J.47.32H7N 14 A33 54000.1100 83

103 KOMET SERVICE® the service brand name of the KOMET GROUP

A network of local partners that provide professional tool refurbishment, trade tools 1 and manufacture customized solid carbide special tools. Everything from a single source. Fast, flexible and always close to you.

Customer

Ne w to 3 so ols lid ca , c rb us ide to sp m ec iz ice ia e rv Too l d e ls a t s lre o ry ad o e y l v s li in e u d s e e e r

4 F

u C o o k c w a i f t p in o 5 g e e r F

t men Precise tool refurbish n and modificatio 6

104 1 From stock or individually manufactured Get your solid carbide TOOLlife tools directly from your KOMET SERVICE® partner or have your own customized solid carbide special tools manufactured. Your KOMET SERVICE® partner will happily refurbish these tools along with all tools from other brands. 2

One call does it all Get on a regular pick-up schedule or arrange a one-time pick-up of your tools needing refurbishment by your KOMET SERVICE® 3 partner. It’s fast and it’s free.

Tools refurbished to original quality 4 Our refurbishing experts fairly assess the current state of your tools (irrespective of the manufacturer) in order to recommend refurbishment or replacement. KOMET GROUP tools are refurbished according to strict criteria to restore the original geometry or original tipping. By request you receive a measurement report. Our partners will also professionally modify tools for you, quickly and flexibly. 5

Coating – fully customized KOMET GROUP tools are of course given the original coatings once 6 more. We customize our service to your needs, even with other standard coatings, all within a few days.

Just-in-time delivery 7 Your KOMET SERVICE® partner will return your KOMET GROUP tools refurbished to their original quality within 5 or 10 days (without or with coating) – safely stored in the KOMET SERVICE® TOOL life box.

105 KOMET SERVICE® Partner Fast, flexible and always close to you

1 a Görans Slipservice AB j Andre Woitschach GmbH s DHB Werkzeugtechnik GmbH Ångpannegatan 3 Max-Berk-Straße 2 Gösgerstrasse 15 SE-417 05 Göteborg D-69226 Nussloch CH-5012 Schönenwerd Tel.: +46 31 232060 Tel. +49 6224 5701875 Tel. +41 62 8494192 Fax: +46 31 229684 Fax +49 6224 16 365 Fax +41 62 8494193 Email: [email protected] [email protected] [email protected]

b Werkzeugschleiferei Bodo Krause k Schnebelt Präzision t AFLY, Affûtage Lyonnais S.A.S. Inh. Tino Krause Burdastr. 21 200 rue Léon Blum Unter den Linden 1 D-77746 Schutterwald F-69100 Villeurbanne 2 D-23948 Rolofshagen Tel. +49 781 960444 Tel. +33 472 148939 Tel. +49 3881 4822 Fax +49 781 960450 Fax +33 472 140320 Fax +49 3881 725976 [email protected] [email protected] [email protected] l Werkzeugschleiferei Liebrich c Werkzeugservice Wulf oHG Obere Brandstr. 10 Industriestr. 40-42 D-70567 Stuttgart D-30900 Wedemark Tel. +49 711 714995 Tel. +49 5130 37670 Fax +49 711 712645 Fax +49 5130 376729 [email protected] 3 [email protected] m InovaTools Eckerle & Ertel GmbH d Herbert Schaube Werkzeugschleiferei Im Hüttental 3 Alt-Blankenburg 25 D-85125 Kinding-Haunstetten D-13129 Berlin Tel. +49 8467 84000 Tel. +49 30 47471037 Fax +49 8467 796 Fax +49 30 4744194 [email protected] [email protected] Schneidwerkzeuge Schleiftechnik Moser e D. Hermes GmbH & Co. KG n Hauptstr. 21 Otto-Hahn-Str. 8 D-94556 Schönanger-Neuschönau 4 D-58739 Wickede Tel. +49 8558 663 Tel. +49 2377 92810 Fax +49 8558 671 Fax +49 2377 1470 [email protected] [email protected]

f Kanne Werkzeugtechnik GmbH o NB Werkzeugtechnik Borsigstr. 29 Im Anwandel 12 D-37154 Northeim D-72459 Albstadt Tel. +49 5551 988060 Tel. +49 7432 2009422 Fax +49 5551 9880666 Fax +49 7432 2009424 5 [email protected] [email protected]

g CNC-Werkzeugschleiferei & p Max Beck GmbH Werkzeughandel Steikert Beizkofer Str. 49 Am Bahnhof 1 D-88512 Mengen D-06567 Göllingen Tel. +49 7572 760310 Tel. +49 34671 79652 Fax +49 7572 7603126 Fax +49 34671 529953 [email protected] [email protected] q WEMA GmbH 6 h Vogtland Schleiftechnik GmbH & Co. KG Raiffeisenstraße 9 Moorstr. 20 D-85276 Pfaffenhofen D-08527 Plauen Tel.: +49 8441 859160 Tel. +49 3741 27600 Fax: +49 8441 8591620 Fax +49 3741 276010 Email: [email protected] [email protected] r Gradauer G.M.B.H. i Zero systems, s.r.o. Ternberger Straße 1a Pod Tratí 493/16 A-4596 Steinbach/Steyr CZ-32200 Plzeň Tel.: +43 7257 7366 7 Tel. +420 377927171 Fax: +43 7257 7366 Fax +420 377983910 Email: [email protected] [email protected]

8 www.kometservice.com

106 A 1

B 3 C D

E F 4 G

H I J M K L N 5

R O Q P 6 S

T 7

107 Fax to KOMET SERVICE® Partner contact page 106 Special tool enquiry: Pre-counterboring stage

Company: Contact: Customer No.: Department: 1 Address: Phone: Fax: E-Mail:

3 Insert seat Carbide insert x D3 x D2 x D1

4 W1 W2

L2 L3

Pre-counterboring stage Dimension Tool: n Monomax® x D1 6 n Cutting ring n Reamax® TS x D2 n Rapid set head

x D3

L1 7 L2

W1 8 W2

108 TOOLS PLUS IDEAS – a PLUS for our customers and the environment

The company targets The customer The KOMET GROUP pursues a consistent policy of The KOMET GROUP places value on long-term, binding investments and achieves long-term and profitable growth customer relations, seeing itself as a partner of the customer via continuous improvement of products and processes in a balance of benefit supplies and benefit harvests. The as well as via consistent qualification of employees. This KOMET GROUP records customers' demands and then increases the value of the company. The KOMET GROUP produces the most effective ideas and tool solutions for their consistently increases its innovation quota via research and machining tasks. The KOMET GROUP offers the customer development, offering the market new products every year. information and collaboration via their worldwide presence in The KOMET GROUP is a premium quality manufacturer and local Service Centres. The IDEAS FACTORY supports vocation- motivates employee qualification and customers in their related training and further qualifications for customers. IDEAS FACTORY. The training quota of vocational beginners is exemplary for the entire field of business. The environment / surroundings The products and services The KOMET GROUP feels itself obliged to avoid any wastage, KOMET GROUP products and services offer the customer and therefore commits itself to responsible usage of raw incomparable added value. The KOMET GROUP develops, materials and careful utilisation of remaining materials. manufactures and sells the most comprehensive, modular The KOMET GROUP management is well aware of its portfolio on bore machining as full-range suppliers. The responsibilities towards society, and creates the foundations KOMET GROUP offers the most innovative technologies, for modern working environments and working conditions. thereby taking the highest economic viability, best quality and The specifications on ergonomics and work safety are taken most attractive designs into account. The KOMET GROUP into account. Beholden to the founder, Robert Breuning, the sees itself not purely as a tool manufacturer, but rather as KOMET GROUP supports the site at Besigheim, maintaining suppliers of innovative solutions and ideas for the benefit of direct contact to schools and social facilities in the region. the customer: TOOLS AND IDEAS.

With these claims in mind, the KOMET GROUP has introduced a modern, integrated management system, known as KMS (KOMET Management System), which is certified in accordance with ISO 9001:2008, ISO 14001:2009 and the German „Akkreditierungs-und Zulassungsverordnung Arbeitsförderung – AZAV“.

zertifiziert nach AZAV

Certification http://www.kometgroup.com/navigation-top/download/service/zertifikate.html KOMET GROUP International Agencies

Europe

Belgium Croatia Sweden · Denmark · Norway KOMET R. Cools N.V. NITEH d.o.o. KOMET Scandinavia AB Boomsesteenweg 456 Izidora Krsnjavog 1 B Box 9177 2020 Antwerpen 47000 HR-Karlovac SE-200 39 Malmö Tel. +32-3-2 37 97 87 Tel. +385 47 60 01 41 Tel. +46-40-49 28 40 Fax +32-3-2 16 33 16 Fax +385 47 60 01 42 Fax +46-40-49 19 95 [email protected] [email protected] [email protected]

Denmark Netherlands Switzerland KOMET Scandinavia AB Roco B.V. KOMET Schweiz AG Box 9177 Willem Barentszweg 16 Von Rollstrasse 29 SE-200 39 Malmö 5928 LM Venlo CH-4702 Oensingen Tel. +46-40-49 28 40 Tel. +31-77-3 23 14 00 Tel. +41(0)62 285 42 00 Fax +46-40-49 19 95 Fax +31-77-3 23 14 04 Fax +41(0)62 285 42 99 [email protected] [email protected] [email protected] www.roco.nl

Germany Slovack Republic KOMET GROUP GmbH Norway KOMET GROUP CZ s.r.o. Zeppelinstraße 3 KOMET Scandinavia AB Na Hůrce 1041/2, 74354 Besigheim Box 9177 160 00 Praha 6 Tel. +49 7143 3730 SE-200 39 Malmö Tel. +42(0)2 35 01 00 10 Fax +49 7143 373233 Tel. +46-40-49 28 40 Fax +42(0)2 35 31 18 90 [email protected] Fax +46-40-49 19 95 [email protected] [email protected]

Finland Slovenia P.Aro Oy Schmidt HSC d.o.o. Hallimestarinkatu 9 Austria Kidriceva 25 FI-20780 KAARINA KOMET GROUP GmbH 3000 Celje Tel. +358-(0)20 1474500 Zeppelinstraße 3 Tel. +386 3 49 00 850 Fax +358-(0)20 1474501 D-74354 Besigheim Fax +386 3 49 00 852 [email protected] Tel. +43 (1) 259 22 04 [email protected] Fax +43 (1) 259 22 04 76 [email protected] France Spain KOMET S.à.r.l. KOMET IBERICA TOOLS S.L. 46-48 Chemin de la Bruyère Av. Corts Catalanes 9-11 69574 Dardilly CEDEX Poland Planta baja, local 6B Tel. +33(0)4 37 46 09 00 KOMET-URPOL Sp.z.o.o. 08173 Sant Cugat del Valles Fax +33(0)4 78 35 36 57 ul. Przyjaźni 47 b Tel. +34-93-583.96.20 [email protected] PL 47-225 Kędzierzyn-Koźle Fax +34-93-583.96.12 Tel. +48(0)77.405 31 00 [email protected] Fax +48(0)77.405 31 10 Great Britain [email protected] KOMET (UK) Ltd. Czech Republic 4 Hamel House KOMET GROUP CZ s.r.o. Calico Business Park Portugal Na Hůrce 1041/2, Tamworth KOMET IBERICA TOOLS S.L. 160 00 Praha 6 B77 4BF Av. Corts Catalanes 9-11 Tel. +420 235010010 Tel. +44(0)1827.302518 Planta baja, local 6B Fax +420 235311890 Fax +44(0)1827.300486 08173 Sant Cugat del Valles [email protected] [email protected] Tel. +34-93-583.96.20 Fax +34-93-583.96.12 Turkey Ireland KOMET KESICI TAKIMLAR SAN VE TIC LTD STI KOMET (UK) Ltd. Romania Yenikoy Mahallesi Koybasi cad. 4 Hamel House S.C. INMAACRO S.R.L. Akbas Sokak no 7 Sariyer ISTANBUL Calico Business Park Avram Iancu 86 Tel. +90 212 346 01 34 Tamworth 505600 Săcele-Braşov Tel. +90 212 346 01 70 B77 4BF Tel. +40 368 443 500 Fax +90 212 346 01 64 Tel. +44(0)1827.302518 Fax +40 368 443 501 [email protected] Fax +44(0)1827.300486 [email protected] [email protected] Hungary Russia POWER TOOLS KFT Italy KOMET GROUP GmbH 9019 GYOR, Tavirózsa u. 3/F KOMET Utensili S.R.L. ul. M.Salimganova 2V Tel. +36 96 511 011 Via Massimo Gorki n. 11 420107, Kazan Fax +36 96 511 010 20098 S. Giuliano Mil. Tel. +7 843 5704345 [email protected] Tel. +39-02-9 84 02 81 Fax +7 843 2917543 Fax +39-02-9 84 49 62 [email protected] [email protected] Outside Europe

Egypt Iran New Zealand ZAHRANCO, ENGINEERING TRADE SHIVEH TOLID Co. LTD. Coulson Carbide Limited 15, Ali Amer Str. · 6th Sector # 270, West Dr. Fatemi Ave. Double J Centre, 24 Gum Road, Nasr City · Cairo, Egypt Post Code : 14186 Henderson Valley, Henderson Tel. +20-2-2 75 43 46 Tehran P.O.Box 21-228, Henderson Fax +20-2-2 75 41 83 Tel. +98 21 6 691 7 691 Auckland Telex 2 10 57 YAZCO UN Fax +98 21 6 691 7 688 Tel. +64-9-8 38 50 61 [email protected] Fax +64-9-8 37 62 86

Singapore Argentina Israel GP System (Singapore) Pte. Ltd. VORTEX S.R.L. ARNOLD TRADING Co., Ltd. No. 51, Bukit Batok Crescent Pedro Morán 858 P.O.B. 20180 #04-04/05 Unity Centre Lomas del Mirador 6 Hamachtesh St. Singapore 658077 Buenos Aires Ind. Area, Holon 58810 Tel. +65-68 61 26 63 Tel. +54-(11) 46 53 01 25 Tel. +9 72-3-5 58 13 13 Fax +65-68 61 35 00 Fax +54-(11) 44 88 60 72 Fax +9 72-3-5 58 13 17 [email protected] [email protected] South Africa Japan MULTITRADE DISTRIBUTORS KOMET GROUP KK P.O. Box 3511 Australia # 180-0006 Kempton Park Rosler International PTY Ltd. 1-22-2 Naka-cho Musashino-shi 1620 P.O. BOX 696, 12 The Nook Tokyo Japan Tel. +27-11-453-8034 Bayswater, Vic. 3153 Grand Preo Musashino 203 Fax +27-11-453-9696 Tel. +61-3-97 38 08 89 Tel. +81(0)422 50 0682 Fax +61-3-97 38 08 87 Fax +81(0)422 50 0683 Taiwan [email protected] Hung Chih Ltd., Co. No. 37, Chung Cheng Road Tainan, Taiwan, R.O.C. Brazil Canada Tel. +8 86-6-2 25 22 16 Komet do Brasil Ltda. KOMET of CANADA Fax +8 86-6-2 20 59 93 Rua Brasileira, 439 Tooling Solutions ULC [email protected] 07043-010 Guarulhos - São Paulo 250 Harry Walker Parkway N Tel. +55(0)11.2423-5502 Unit 6B, Newmarket, Thailand Fax +55(0)11.2422-0069 Ontario, L3Y 7B4 PERFECT TOOL Co., Ltd. [email protected] Tel. +1-905/954-0466 64/298 Fax +1-905/954-1068 Moo 3 Karnchanapisek Rd.. [email protected] Bakurad Bagbuathong Nothaburi 11110 China Tel. +66 2594 4562 KOMET GROUP Precision Tools Korea Fax +66 2594 4563 (Taicang) Co., Ltd. KOMET GROUP Precision Tools [email protected] (Headquarter Asia Pacific) Korea Co.,Ltd. No. 5 Schaeffler Road #201, Lotte IT Castle-2, 550-1, USA Taicang, Jiangsu Province, 215400 Gasan-dong, KOMET of America, Inc. Tel. +86(0)512.535757-58 Geumcheon-gu, Seoul, 153-768 2050 Mitchell Blvd. Fax +86(0)512.535757-59 Tel. +82(0)2.2082.6300 Schaumburg [email protected] Fax +82(0)2.2082.6309 IL 60193-4544 [email protected] Tel. +1-8 47-9 23 84 00 +1-8 47-9 23 84 80 Fax +1-8 00-8 65/66 38 India Malaysia [email protected] KOMET Precision Tools India Pvt. Ltd. GP System (Malaysia) Sdn Bhd 16J, Attibele Industrial Area 19-1, Jalan Kenari 7 Vietnam BANGALORE - 562 107 Bandar Puchong Jaya TINH HA Trading & Service Co., Ltd. Tel. +91-80-2807 8000 47100 Puchong, Selangor Add: 12th Floor, Zodiac Building, Fax +91-80-2807 8100 Tel. +60-3-807 59160 Duy Tan Street, Dich Vong Ward, [email protected] Fax +60-3-807 59740 Cau Giay District, [email protected] Hanoi, Vietnam Tel. +84 4 62851631 Fax +84 4 62851632 Indonesia Mexico [email protected] PT Somagede Perkasa KOMET de México S. de R.L. de C.V. Kompleks Griya Inti Sentosa Acceso 1 Nave 8 No. 116 Jalan Griya Agung No: 3 Fraccionamiento Industrial La Montaña Sunter Agung - Jakarta 14350 Querétaro, Qro. Tel. +62-21-6 41 07 30 C.P 76150, México. Fax +62-21-6 40 15 72 Tel. +52-442 2-18-25-44 [email protected] Fax +52-442 2-18-20-77 [email protected] Germany Germany Brazil KOMET GROUP GmbH KOMET GROUP GmbH Komet do Brasil Ltda. Zeppelinstraße 3 Werk Stuttgart-Vaihingen Rua Brasileira, 439 74354 Besigheim Ruppmannstraße 32 07043-010 Guarulhos - São Paulo Tel. +49 7143 3730 70565 Stuttgart / Vaihingen Tel. +55(0)11.2423-5502 Fax +49 7143 373233 Tel. +49 711 788910 Fax +55(0)11.2422-0069 [email protected] Fax +49 711 7889111 [email protected] [email protected]

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