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Pre-Feasibility Report PRE-FEASIBILITY REPORT For Proposed Project Addition MANUFACTURING OF AROMA CHEMICALS By M/S. Raigad Petroleum Ltd. Plot No.: L-35, Additional MIDC Mahad, Taluka: Mahad, Dist: Raigad, Maharashtra: 402309 Conducted & Prepared By GREEN CIRCLE, INC. Integrated HSEQR Consulting Engineers, Scientists & Trainers (MoEF Recognized Environment Laboratory) (An ISO: 9001, 14001, NABL/17025:2005, OHSAS: 18001 Certified Organization & GPCB approved Environment Auditor – Schedule II) Gujarat High Court Stay Order for QCI NABET No. C/SCA/10311/2012 dated 24.01.2013 Corp. Office & Environmental Research Laboratory: Green Empire (Anupushpam), Above Axis Bank, Nr. Yash Complex, Gotri Road, Vadodara-390 021 (Gujarat) India Tel: 0265-2371269. Mumbai office Flat No 6 ,Ground Floor,Shakuntala Niwas, M G Road,Borivali (E),Mumbai- 400066 Tel : 022-28943090 /60 www.greencircleinc.com E: [email protected] ALSO AT BENGALURU RUDRAPUR NEW DELHI HYDERABAD PUNE RAIPUR KOLKATA GOA OVERSEAS AUSTRALIA OMAN KUWAIT AFRICA VIETNAM Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited TABLE OF CONTENTS Sl. No. Particulars Page No. 1 Introduction 3 2 Market Analysis 5 3 BENEFITS OF PROJECT 5 4 PROJECT LOCATION 5 5 COST OF PROJECT 6 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY 6 6 RAW MATERIAL REQUIRED AND STORAGE 7 10 PROCESS DESCRIPTION 8 16 9 LAND REQUIREMENT DETAILS 16 UTILITY AND REQUIREMENTS 10 17 STACK DETAILS 11 22 HAZARDOUS WASTE GENERATION AND MANAGEMENT 12 23 13 Rain Water Harvesting 24 14 GREEN BELT DEVELOPMENT 25 15 CONCLUSION 25 LIST OF TABLES Table. Particulars Page No. No. 1 Environment setting of the proposed project 5 Estimated Proposed Cost 2 6 3 Proposed Product details 6 4 Proposed BY- Product Details 7 5 Raw Materials for Proposed Product 10 Pre-Feasibility Report 2 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited Area Details for Existing & Proposed Project 6 16 7 18 8 Power Requirements 21 Fuel Requirements 9 21 10 Employment Details 22 11 Details of Stack 22 Hazardous Waste generation and disposal details 12 23 Non-Hazardous waste generation disposal details 13 24 14 Green Belt Details within Premises 25 List of FIGURES Fig. No. Particulars Page No. 1 Location Map of Project Site 2 Google image of propose site 4 3 4 Lay-out Plan of Proposed Project 28 5 Strom Water Drainage 29 Pre-Feasibility Report 3 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited 1.0 INTRODUCTION 1.1 COMPANY PROFILE Raigad Petroleum was promoted by Mr Ashokkumar Goenka, Mr. Gopal Mittal & Mr. Lalit Goenka. The manufacturing facility was commissioned in August 2000 and commercial production commenced in 2000. Initially Raigad Petroleum was manufacturing Aroma Chemicals and as market scenario changed Raigad Petroleum switched over to Job work of Aroma Chemicals of M/s. Privi Organics Ltd. Ever since the beginning, Raigad Petroleum has been gradually increasing its manufacturing capacity and the range of products from Batch process to continuous process. Raigad Petroleum Limited manufacturing Methyl Pentenone, Distillation of Aroma chemicals etc as Raw Material of M/s. Privi Organics Ltd speciality chemicals chemistry. The plant is having capacity of 2520 tonnes per annum. The company now on growth as M/s. Privi Organics Ltd giving opportunity to develop in all ways. At the time of establishment of the existing unit in the year 2000, Environmental Clearance was not pre-requisite for manufacturing of 210 MT/M Aroma chemicals. Hence Consent to Operate (CTO) was obtained from Maharashtra Pollution Control Board for establishment & operation of the plant. 1.2 OUR VISION To increase production capacity. 1.3 OUR MISSION To be the best by giving only the best! At any given moment, we are self-assured and prepared to provide quality products by adopting safe and healthy practices in procuring, preparing and presenting our products. Pre-Feasibility Report 4 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited 1.4 Organization Structure Pre-Feasibility Report 5 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited 2.0 MARKET ANALYSIS We are doing 100% Job work of M/s. Privi Organics Ltd. 3.0 BENEFITS OF PROJECT The Project will create direct & indirect employment opportunities within the surrounding region. The Unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man- power surrounding the project site. In operation phase, the proposed project would require significant workforce of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. The revenue generated will also promote CSR activities. 4.0 PROJECT LOCATION The Plant is located at plot no. L-35, Additional MIDC Mahad, Taluka- Mahad, Dist. Raigad, State-Maharashtra. The Total Plot area of the site is 12180.0 sq m. The environmental setting around the site is given in Table-1 and the Google image of project site is shown as Figure 1. Table 1: Environment setting of the proposed project Sl. Particulars Details No. 1 Latitude 18° 06.147’N 2 Longitude 73°29.369’E 3 Elevation above MSL 60.0 m above Mean Sea Level 4 Present land use at the location Existing Plant 6 Nearest Village Birwadi (3.0 km) 7 Nearest Town/City Town: Mahad (9.0 km) 8 Nearest Railway Station Veer Railway Station (19 km) 9 Nearest Hospital M.M.A Hospital M.I.D.C (3.0 km) 10 Nearest Highway NH 17 (4.0 km) 11 Nearest Airport Mumbai Airport (190.0 km) 12 Nearest Water Body Kal River (1.0 km) Ecologically sensitive zones within No Eco sensitive Zone present within 10 13 10-km distance km of radius. Raigad Fort (16 km), Chavdar Tale (8 14 Historical/ Archaeological places km) Pre-Feasibility Report 6 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd. Sl. Particulars Details No. 15 National Parks/Wild Life Sanctuary NA List of Major Industries (within 10 16 Sandoz, Privi, Sudarshan, Vinati, km) 17 Seismic Zone Zone – III Figure 1: Google map of project site 5.0 COST OF PROJECT Estimated Cost of proposed as on date is approx 5337.1 Lakhs. The detailed project cost proposed is as given in Table 2. Table 2: Estimated Project Cost Sr. No. Description Amount in Lacs 1 Land & Building 0 2 Building (Factory + Office + Warehouse) 278.5 3 Plant & Machinery 2731.8 Piping + Electrical + Instrumentations + Painting 4 2326.8 + Erection & Commissioning 5 Other Assets 0.0 TOTAL 5337.1 Pre-Feasibility Report 7 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd. 6.0 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY At present the production capacities of M/s Raigad Petroleum Limited is 210.0 MT/Month and propose to addition manufacturing capacity by 913.5 MT/Month. The detail products capacity is given in Table-3. Table 3: Proposed Product details No Product Category Existing Proposed Qty MT/Month 01 Benzyl Salicylate Aroma chemical 0 300 300 02 CAMEK Aroma chemical 0 7 7 03 Geranyl Nitrile Aroma chemical 0 5 5 04 Prionyl Aroma chemical 0 30 30 05 Aldehyde C 11 Aroma chemical 0 25 25 MPO By Sulphuric 100 06 acid OR Intermediate 125 225 MPO By Resin 0 07 DNEI Aroma chemical 0 1.5 1.5 Geranyl Acetate/Neryl 08 Aroma chemical 0 200 200 acetate/Linalyl acetate Geranyl Alcohol/Neryl 09 Aroma chemical 0 200 200 alcohol/Linalyl alcohol 10 Phenyl ethyl alcohol Aroma chemical 0 Phenyl Ethyl Methyl 11 Aroma chemical 0 Either OR all Ether Either OR all total total not to Alpha-Pinene not to exceed 20 12 Aroma chemical 0 exceed 20 epoxide MT/M MT/M Alpha-Campholenic 13 Aroma chemical 0 aldehyde Alpha-Terpinyl 14 Aroma chemical 10 0 10 Acetate Distillation of 15 Aroma chemical 100 0 100 Aromatic chemicals Pre-Feasibility Report 8 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd. 16 CST Storage Intermediate 0 600 600 Total 210 913.5 1123.5 Note: CST storage has no manufacturing process involve it’s only for store. Table 4: Proposed BY- Product Details Poposed Sl. Products By-Products Quarntity Utilization No. (MT/M) Reuse or Sale to PCB registered 1. TEA recovered 168.67 party Recover TEA or Sale to PCB 2. TEA.HCL solution 853.21 registered party 3. Column Tops 29.75 Sale to PCB registered party Benzyl Column Bottom 4. 32.83 Sale to PCB registered party Salicylate mass Recovered Reuse or Sale to PCB registered 5 2.92 Methanol party Reuse or Sale to PCB registered 6 Recovered Hexane 7.33 party Sodium Hydroxide Reuse or Sale to PCB registered 7 80 solution party Separate MEK & Methanol from Recovered MEK & 8 54.50 mixture & Reuse or Sale to PCB Methanol Mixture registered party Potassium acetate 9. CAMEK 15.8 Sale to PCB registered party solution 10. Column tops 1.7 Sale to PCB registered party Column bottom 11 1.2 Sale to PCB registered party mass Sodium Sulphate or Separate MEK & Methanol from Ammonium 12.06 mixture & Reuse or Sale to PCB 12 sulphate Solution registered party Geranyl Nitrile Aq.Acetic acid 9.69 Sale to PCB registered party solution (25-30%) 13 Column tops 0.2 Sale to PCB registered party Pre-Feasibility Report 9 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd. Column bottom 14 0.3 Sale to PCB registered party mass 15 White oil 1.35 Sale to PCB registered party Aqueous AlCl3 soln 16 450.48 Sale to PCB registered party (30-38%) Aqueous TEA.HCl Separate TEA & Reuse or Sale to 506.49 (29 to 33%) PCB registered party Reuse or Sale to PCB registered 18 TEA Recovered 119.17 party 19 Recovered EDC 469.54 Reuse or Sale to PCB registered 20 Tops & Bottom Mass 58.40 Sale to PCB registered Methanol Reuse or Sale to PCB registered 21 116.95 recovered party Aquoeus solution 22 (Sodium salt with 407.63 Sale to PCB registered Methanol) Prionyl DMF & Acids solution of 23 Ammonium 390.00 Sale to PCB registered chloride & Sulphimide solution Charcoal Reuse or Sale to PCB registered 24 0.80 recovered party Separate Methanol from mixture & Aq.
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