PRE-FEASIBILITY REPORT
For Proposed Project Addition MANUFACTURING OF AROMA CHEMICALS
By
M/S. Raigad Petroleum Ltd.
Plot No.: L-35, Additional MIDC Mahad, Taluka: Mahad, Dist: Raigad, Maharashtra: 402309
Conducted & Prepared By
GREEN CIRCLE, INC.
Integrated HSEQR Consulting Engineers, Scientists & Trainers (MoEF Recognized Environment Laboratory) (An ISO: 9001, 14001, NABL/17025:2005, OHSAS: 18001 Certified Organization & GPCB approved Environment Auditor – Schedule II) Gujarat High Court Stay Order for QCI NABET No. C/SCA/10311/2012 dated 24.01.2013
Corp. Office & Environmental Research Laboratory: Green Empire (Anupushpam), Above Axis Bank, Nr. Yash Complex, Gotri Road, Vadodara-390 021 (Gujarat) India Tel: 0265-2371269.
Mumbai office Flat No 6 ,Ground Floor,Shakuntala Niwas, M G Road,Borivali (E),Mumbai- 400066 Tel : 022-28943090 /60 www.greencircleinc.com E: [email protected]
ALSO AT
BENGALURU RUDRAPUR NEW DELHI HYDERABAD PUNE RAIPUR KOLKATA GOA
OVERSEAS
AUSTRALIA OMAN KUWAIT AFRICA VIETNAM
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
TABLE OF CONTENTS
Sl. No. Particulars Page No.
1 Introduction 3
2 Market Analysis 5
3 BENEFITS OF PROJECT 5
4 PROJECT LOCATION 5
5 COST OF PROJECT 6
PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY 6 6
RAW MATERIAL REQUIRED AND STORAGE 7 10
PROCESS DESCRIPTION 8 16
9 LAND REQUIREMENT DETAILS 16
UTILITY AND REQUIREMENTS 10 17
STACK DETAILS 11 22
HAZARDOUS WASTE GENERATION AND MANAGEMENT 12 23
13 Rain Water Harvesting 24
14 GREEN BELT DEVELOPMENT 25
15 CONCLUSION 25
LIST OF TABLES
Table. Particulars Page No. No.
1 Environment setting of the proposed project 5 Estimated Proposed Cost 2 6
3 Proposed Product details 6
4 Proposed BY- Product Details 7
5 Raw Materials for Proposed Product 10
Pre-Feasibility Report 2
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
Area Details for Existing & Proposed Project 6 16
7 18
8 Power Requirements 21 Fuel Requirements 9 21
10 Employment Details 22
11 Details of Stack 22 Hazardous Waste generation and disposal details
12 23
Non-Hazardous waste generation disposal details
13 24
14 Green Belt Details within Premises 25
List of FIGURES
Fig. No. Particulars Page No.
1 Location Map of Project Site
2 Google image of propose site 4
3
4 Lay-out Plan of Proposed Project 28
5 Strom Water Drainage 29
Pre-Feasibility Report 3
Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
1.0 INTRODUCTION 1.1 COMPANY PROFILE Raigad Petroleum was promoted by Mr Ashokkumar Goenka, Mr. Gopal Mittal & Mr. Lalit Goenka. The manufacturing facility was commissioned in August 2000 and commercial production commenced in 2000. Initially Raigad Petroleum was manufacturing Aroma Chemicals and as market scenario changed Raigad Petroleum switched over to Job work of Aroma Chemicals of M/s. Privi Organics Ltd. Ever since the beginning, Raigad Petroleum has been gradually increasing its manufacturing capacity and the range of products from Batch process to continuous process. Raigad Petroleum Limited manufacturing Methyl Pentenone, Distillation of Aroma chemicals etc as Raw Material of M/s. Privi Organics Ltd speciality chemicals chemistry. The plant is having capacity of 2520 tonnes per annum. The company now on growth as M/s. Privi Organics Ltd giving opportunity to develop in all ways. At the time of establishment of the existing unit in the year 2000, Environmental Clearance was not pre-requisite for manufacturing of 210 MT/M Aroma chemicals. Hence Consent to Operate (CTO) was obtained from Maharashtra Pollution Control Board for establishment & operation of the plant.
1.2 OUR VISION To increase production capacity.
1.3 OUR MISSION To be the best by giving only the best! At any given moment, we are self-assured and prepared to provide quality products by adopting safe and healthy practices in procuring, preparing and presenting our products.
Pre-Feasibility Report 4 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
1.4 Organization Structure
Pre-Feasibility Report 5 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited
2.0 MARKET ANALYSIS We are doing 100% Job work of M/s. Privi Organics Ltd.
3.0 BENEFITS OF PROJECT The Project will create direct & indirect employment opportunities within the surrounding region. The Unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man- power surrounding the project site. In operation phase, the proposed project would require significant workforce of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. The revenue generated will also promote CSR activities.
4.0 PROJECT LOCATION The Plant is located at plot no. L-35, Additional MIDC Mahad, Taluka- Mahad, Dist. Raigad, State-Maharashtra. The Total Plot area of the site is 12180.0 sq m. The environmental setting around the site is given in Table-1 and the Google image of project site is shown as Figure 1.
Table 1: Environment setting of the proposed project
Sl. Particulars Details No. 1 Latitude 18° 06.147’N 2 Longitude 73°29.369’E 3 Elevation above MSL 60.0 m above Mean Sea Level 4 Present land use at the location Existing Plant 6 Nearest Village Birwadi (3.0 km) 7 Nearest Town/City Town: Mahad (9.0 km) 8 Nearest Railway Station Veer Railway Station (19 km) 9 Nearest Hospital M.M.A Hospital M.I.D.C (3.0 km) 10 Nearest Highway NH 17 (4.0 km) 11 Nearest Airport Mumbai Airport (190.0 km) 12 Nearest Water Body Kal River (1.0 km) Ecologically sensitive zones within No Eco sensitive Zone present within 10 13 10-km distance km of radius. Raigad Fort (16 km), Chavdar Tale (8 14 Historical/ Archaeological places km)
Pre-Feasibility Report 6 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Sl. Particulars Details No. 15 National Parks/Wild Life Sanctuary NA List of Major Industries (within 10 16 Sandoz, Privi, Sudarshan, Vinati, km) 17 Seismic Zone Zone – III
Figure 1: Google map of project site 5.0 COST OF PROJECT Estimated Cost of proposed as on date is approx 5337.1 Lakhs. The detailed project cost proposed is as given in Table 2. Table 2: Estimated Project Cost
Sr. No. Description Amount in Lacs 1 Land & Building 0 2 Building (Factory + Office + Warehouse) 278.5 3 Plant & Machinery 2731.8 Piping + Electrical + Instrumentations + Painting 4 2326.8 + Erection & Commissioning 5 Other Assets 0.0 TOTAL 5337.1
Pre-Feasibility Report 7 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
6.0 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY At present the production capacities of M/s Raigad Petroleum Limited is 210.0 MT/Month and propose to addition manufacturing capacity by 913.5 MT/Month. The detail products capacity is given in Table-3.
Table 3: Proposed Product details
No Product Category Existing Proposed Qty MT/Month
01 Benzyl Salicylate Aroma chemical 0 300 300 02 CAMEK Aroma chemical 0 7 7 03 Geranyl Nitrile Aroma chemical 0 5 5
04 Prionyl Aroma chemical 0 30 30 05 Aldehyde C 11 Aroma chemical 0 25 25 MPO By Sulphuric 100 06 acid OR Intermediate 125 225 MPO By Resin 0 07 DNEI Aroma chemical 0 1.5 1.5 Geranyl Acetate/Neryl 08 Aroma chemical 0 200 200 acetate/Linalyl acetate Geranyl Alcohol/Neryl 09 Aroma chemical 0 200 200 alcohol/Linalyl alcohol
10 Phenyl ethyl alcohol Aroma chemical 0 Phenyl Ethyl Methyl 11 Aroma chemical 0 Either OR all Ether Either OR all total total not to Alpha-Pinene not to exceed 20 12 Aroma chemical 0 exceed 20 epoxide MT/M MT/M Alpha-Campholenic 13 Aroma chemical 0 aldehyde Alpha-Terpinyl 14 Aroma chemical 10 0 10 Acetate Distillation of 15 Aroma chemical 100 0 100 Aromatic chemicals
Pre-Feasibility Report 8 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
16 CST Storage Intermediate 0 600 600 Total 210 913.5 1123.5
Note: CST storage has no manufacturing process involve it’s only for store. Table 4: Proposed BY- Product Details
Poposed Sl. Products By-Products Quarntity Utilization No. (MT/M) Reuse or Sale to PCB registered 1. TEA recovered 168.67 party Recover TEA or Sale to PCB 2. TEA.HCL solution 853.21 registered party
3. Column Tops 29.75 Sale to PCB registered party
Benzyl Column Bottom 4. 32.83 Sale to PCB registered party Salicylate mass Recovered Reuse or Sale to PCB registered 5 2.92 Methanol party Reuse or Sale to PCB registered 6 Recovered Hexane 7.33 party Sodium Hydroxide Reuse or Sale to PCB registered 7 80 solution party Separate MEK & Methanol from Recovered MEK & 8 54.50 mixture & Reuse or Sale to PCB Methanol Mixture registered party Potassium acetate 9. CAMEK 15.8 Sale to PCB registered party solution 10. Column tops 1.7 Sale to PCB registered party Column bottom 11 1.2 Sale to PCB registered party mass Sodium Sulphate or Separate MEK & Methanol from Ammonium 12.06 mixture & Reuse or Sale to PCB 12 sulphate Solution registered party Geranyl Nitrile Aq.Acetic acid 9.69 Sale to PCB registered party solution (25-30%) 13 Column tops 0.2 Sale to PCB registered party
Pre-Feasibility Report 9 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Column bottom 14 0.3 Sale to PCB registered party mass 15 White oil 1.35 Sale to PCB registered party Aqueous AlCl3 soln 16 450.48 Sale to PCB registered party (30-38%) Aqueous TEA.HCl Separate TEA & Reuse or Sale to 506.49 (29 to 33%) PCB registered party Reuse or Sale to PCB registered 18 TEA Recovered 119.17 party 19 Recovered EDC 469.54 Reuse or Sale to PCB registered 20 Tops & Bottom Mass 58.40 Sale to PCB registered Methanol Reuse or Sale to PCB registered 21 116.95 recovered party Aquoeus solution 22 (Sodium salt with 407.63 Sale to PCB registered Methanol) Prionyl DMF & Acids solution of 23 Ammonium 390.00 Sale to PCB registered chloride & Sulphimide solution Charcoal Reuse or Sale to PCB registered 24 0.80 recovered party Separate Methanol from mixture & Aq. Methanol 25 931.25 Reuse or Sale to PCB registered solution party Methanol Reuse or Sale to PCB registered 26 recovered from 74.50 party solution 27 White oil HB 26.15 Sale to PCB registered party 28 Column tops 3.65 Sale to PCB registered party Aldehyde C11 Column bottom 29 13.90 Sale to PCB registered party mass Sodium sulphate MPO by solution 30 215.15 Sale to PCB registered party Sulphuric acid /Ammomium Sulphate/Potassium
Pre-Feasibility Report 10 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Sulphate OR Dulute Sulphuric 139 Sale to PCB registered party acid Column bottom 31 92.90 Sale to PCB registered party mass OR Sale or Dispose to PCB registered 32 Resin 0.68 party MPO by Resin Column bottom 33 75.00 Sale to PCB registered party mass Acetic acid Reuse or Sale to MPCB registered 34 5.35 solution party
Reuse or Sale to PCB registered 35 Recovered toluene 4.78 party
Phosphoric acid Reuse or Sale to PCB registered 36 0.67 recovered party
DNEI Acetic acid 37 5.28 Reuse or Sale to PCB registered solution Reuse or Sale to PCB registered 38 Recovered MPK 3.16 party
39 Column tops 0.68 Sale to PCB registered party
Column bottom 40 0.63 Sale to PCB registered mass Dilute Sulphuric Send for concentration & Reuse or 41 501.07 acid Sale to PCB registered party Sodium chloride 42 192.65 Sale to PCB registered party GA,NA & LA solution 43 Column tops 14.71 Sale to PCB registered party Column bottom 44 17.79 Sale to PCB registered mass
Dilute Sulphuric Send for concentration & Reuse or 733.33 45 acid Sale to MPCB registered party GOL,NOL & Sodium chloride LOL 299.31 Sale to PCB registered party 46 solution
47 Sodium acetate 244.79 Sale to PCB registered party
Pre-Feasibility Report 11 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
solution
48 Column tops 34.72 Sale to registered party
Column bottom 49 41.32 Sale to registered mass
Aq.layer frm Rxn 50 85.46 Sale to PCB registered party (18-20 % NaCl)
51 Phenyl ethyl EDC recovered 39.06 Sale to PCB registered party
52 alcohol Catalyst recovered 0.05 Sale to PCB registered party
Methanol 53 2.16 Reuse or Sale to PCB registered recovered Column tops & 54 7.72 Sale to PCB registered party Bottom Recovered 55 46.92 Sale to PCB registered party Phenyl ethyl Methanol Methyl ether Column Tops & 56 6.03 Sale to PCB registered party Bottom mass
Sodium Sulphate 57 16.6 Sale to PCB registered party decahydrate
A-PInene Recovered Alpha- 58 2.3 Reuse or Sale to PCB registered Epoxide Pinene Column bottom 59 3.8 Sale to PCB registered party mass Zinc bromide 60 2.65 Sale to PCB registered party A- solution (15-18%) 61 Campholenic Recovered Toluene 44 Reuse /Sale to PCB registered party
aldehyde Column tops & 62 3.4 Sale to PCB registered party Bottom mass
Existing By-products
Pre-Feasibility Report 12 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Existin S.N Byproduct Name g Utilization o Qty/M
01 Sodium Sulphate Solution 20.00 Sale to PCB registered party
02 Dilute Sulphuric acid 100 Sale to PCB registered party
Total 120 Sale to PCB registered party
7.0 RAW MATERIAL REQUIRED AND STORAGE Raw materials required per proposed product are shown in table 5.
Table 5: Raw Materials for Proposed Product
S. Raw Consumpti Transportatio Storage Product Source No Materials on (MT /M) n Condition Benzyl Import/Domestic 1 210.33 Road ways Tank chloride market Import/Domestic 2 Salicylic acid 235.98 Road ways Bag market Import/Domestic 3 TEA 184. Road ways Tank/Drum market Benzyl Sodium 4 Salicylate 83.11 Domestic market Road ways Bag Hydroxide 5 Methanol 2.05 Domestic market Road ways Drum Import/Domestic 6 Hexane 5.13 Road ways Drum market Import/Domestic 7 Resin 0.82 Road ways Bag market A- Import/Domestic 8 Campholeni 7.99 Road ways Tank market c aldehyde Import/Domestic 9 MEK 5.99 Road ways Tank/Drum CAMEK market Import/Domestic 10 Methanol 52.34 Road ways Tank/Drum market Domestic market 11 Soda ash 0.08 Road ways Bag
Pre-Feasibility Report 13 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Domestic market 12 Salt 0.40 Road ways Bag
13 Acetic acid 1.92 Domestic market Road ways Drum
Potassium Import/Domestic 14 1.60 Road ways Bag Hydroxide market Import/Domestic 15 Citral 5.40 Road ways Tank market
3.15 Import/Domestic 16 HAS Road ways Bag market Soda ash/ 3.15 Domestic market 17 Ammonia Road ways Bag/Tank Solution Geranyl 0.20 Nitrile Domestic market 18 Salt Road ways Bag
3.17 Acetic Domestic market 19 Road ways Drum anhydride
0.04 Domestic market Soda ash Road ways
Import/Domestic 21 EDC 519.6 Road ways Tank market Aluminium Import/Domestic 22 119.17 Road ways Drum Chloride market Propionyl Import/Domestic 23 78.65 Road ways Drum chloride market Import/Domestic Cyclinder/Bull 24 Propene 63.16 market Road ways et
Domestic market 25 Prionyl Soda ash 5.96 Road ways Bag
Import/Domestic 26 TEA 119.17 Road ways Drum market Dimethyl Import/Domestic 27 49.15 Road ways Drum malonate market Sodium Import/Domestic 28 28.80 Road ways Bag Methoxide market 29 Methanol 273.82 Domestic market Road ways Tank 30 30 % 84.75 Domestic market Road ways Tank
Pre-Feasibility Report 14 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Sulphuric acid Sulphuryl 31 40 Domestic market Road ways Drum chloride Import/Domestic 32 DMF 100 Road ways Drum.Tank market Import/Domestic 33 Charcoal 0.80 Road ways Bag market Undecylenic 45.13 Import/Domestic TDrum 34 acid Road ways market
Import/Domestic 35 Formic acid 30.52 Road ways Drum market
Aldehyde Paraffin 20.70 Import/Domestic Drum 36 Road ways C11 market
37 Catalyst MC 17.77 Domestic market Road ways Bag
Soda ash 0.43 Domestic market Road ways Bag 38
39 Salt 2.15 Domestic market Road ways Bag
Import/Domestic 40 MEK 633.38 Road ways Tank market Acetaldehyd 41 140.75 Domestic market Road ways Tank MPO by e
Sulphuric Sulphuric Domestic market 42 65.15 Road ways Tank acid acid Caustic Domestic market 43 lye/Ammoni 90.48 Road ways Tank a OR Import/Domestic 44 MEK 425.42 Road ways Tank market
MPO by Acetaldehyd Domestic market 45 141.81 Road ways Tank Resin e Import/Domestic 46 Resin 0.63 Road ways Drum/Bag market Import/Domestic 47 DNEI CAL 2.51 Road ways Drum market
Pre-Feasibility Report 15 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Acetic Import/Domestic 48 3.33 Road ways Drum/Tank anhydride market 49 TEA 1.65 Domestic market Road ways Drum Sodium 50 0.25 Domestic market Road ways Bag acetate Import/Domestic 51 Toluene 5.03 Road ways Tank market 52 Soda ash 0.08 Domestic market Road ways Bag Domestic market 53 Salt 0.33 Road ways Bag
Phosphoric Domestic market 54 0.63 Road ways Drum acid Import/Domestic 55 MPK 4.01 Road ways Drum market Sodium Import/Domestic 56 0.16 Road ways Bag Methoxide market 57 Acetic acid 0.17 Domestic market Road ways Drum Hydrochloric 58 159.43 Domestic market Road ways Tank acid Sulphuric 59 387.19 Domestic market Road ways Tank acid Self 60 Myrcene 166.07 made/Import/Do Road ways Tank mestic market GA,NA & 61 Catalyst 0.59 Domestic market Road ways Bag LA Import/Domestic 62 PTC 2.49 Road ways Drum market 63 Soda ash 1.19 Domestic market Road ways Bag Sodium 64 1.19 Domestic market Road ways Bag Hydroxide Sodium Selfmade/ 65 103.20 Road ways Bag acetate Domestic market
Hydrochloric Domestic market 66 233.33 Road ways Tank acid
GOL,NOL & Sulphuric Domestic market 67 566.67 Road ways Tank LOL acid Self- 68 Myrcene 243.06 Road ways Tank made/Import/Do
Pre-Feasibility Report 16 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
mestic market 69 Catalyst 0.87 Domestic market Road ways Bag Import/Domestic 70 PTC 3.65 Road ways Drum market 71 Soda ash 1.74 Domestic market Road ways Bag Sodium 72 65.98 Domestic market Road ways Bag Hydroxide Self Sodium 74 151.04 made/Domestic Road ways Bag acetate market Import/Domestic Styrene 26.60 75 Road ways Tank market
Hydrogen 25.54 Domestic market 76 peroxide 50% Road ways Tank
30% HCl 47.93 77 Domestic market Road ways Tank
Phenyl NaOH 17.56 78 ethyl Domestic market Road ways Bag alcohol EDC 39.91 Import/Domestic 79 Road ways Tank market
Catalyst 0.05 Import/Domestic 81 Road ways Drum market Hydrogen 0.46 82 Domestic market Road ways Cyclinders
Methanol 2.26 83 Domestic market Road ways Drum
Base 0.01 84 Domestic market Road ways Bag
Import/Domestic 85 PEA 21.37 Road ways Tank PEME market 86 Methanol 53.42 Domestic market Road ways Tank 87 PTSA 0.11 Domestic market Road ways Tank
A-Pinene alpha Import/Domestic 88 20.34 Road ways Tank Epoxide pinene market 89 Hydrogen 13.58 Domestic market Road ways Tank
Pre-Feasibility Report 17 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
peroxide (50%) 90 Catalyst ST 1.32 Domestic market Road ways Drum Phenyl Import/Domestic 91 phosphonic 0.32 Road ways Bag market acid Import/Domestic 92 PTC 1.63 Road ways Drum market CATALYST Import/Domestic 93 0.49 Road ways Bag PBS market Sodium 94 sulphate 0.51 Domestic market Road ways Bag anhydrous Salt 95 0.10 Domestic market Road ways Bag
Self made A-Pinene 96 22.74 Import/Domestic Road ways Tank A- epoxide market Camphole nic Import/Domestic 97 Toluene 45.48 Road ways Tank aldehyde market Import/Domestic 98 Zinc Bromide 0.45 Road ways Bag market CST Crude Import/Domestic 99 CST Crude 600 Road ways Tank storage market
Raw Materials for Existing Product
S. Raw Consumpti Transportatio Storage Product Source No Materials on (MT /M) n Condition Import/Domestic MEK 295.94 Road ways Tank 1 market Acetaldehyd 2 61.84 Domestic market Road ways Tank e MPO Sulphuric 3 28.62 Domestic market Road ways Tank acid Sodium 4 22.97 Domestic market Road ways Bag Hydroxide
Pre-Feasibility Report 18 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Distillation of Aromatic 75 Domestic market Road ways Drum 5 Aromatic chemicals chemicals 6 A-Terpineol 9.98 Domestic market Road ways Drum Acetic 7 8.51 Domestic market Road ways Drum Alpha- anhydride Terpinyl Import/Domestic 8 MSA 0.13 Road ways Drum acetate market 9 Soda ash 0.30 Domestic market Road ways Bag
8.0 PROCESS DESCRIPTION Please refer Exhibit – 2 Manufacturing process of Aroma Chemicals along with Process Flow diagram with chemical reaction.
9.0 LAND REQUIREMENT DETAILS The proposed unit of M/s.Raigad Petroleum Limited is located at Plot no- L-35 Taluka: Mahad, District: Raigad, Maharashtra. The area details are given in table 6 and the factory layout of the unit is given in Figure: 2. Table 6: Area Details for Existing & Proposed Project
S.no Area Details (Plot no. L-35) Area (m2) Description Existing Propose 1 Plant 311.22 857.92 2 Storage 467.54 1001.88 3 Blending & FG 189 -- 4 Utility 160.4 62.73 5 Boiler 124.07 389.6 6 DG & PCC 25.55 72.69 7 Administrative Building & Canteen 92.25 -- 8 Effluent treatment plant -- 453.34 9 Approach roads 456.5 3258.58 10 Green belt plantation 178.48 198.97 11 Parking 0 62.89 12 Open Space / Future Expansion 0 3816.39 Total 12180.0
Pre-Feasibility Report 19 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Figure 2: Layout Plan of Proposed Project
10.0 UTILITY AND REQUIREMENTS
Pre-Feasibility Report 20 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Company has acquired adequate land and other resources to expand the production capacity. Other requirements are Power, Water and manpower. Company is planning following activities at the new Project to demonstrate its total commitment to the environment by reducing the carbon footprints:
10.1 WATER REQUIREMENTS The total water requirement for domestic purpose and for construction activity is about 5.5 M3 . The required water in construction activity will full from MIDC water supply. Total water requirement for the existing as well as proposed production is 532.8 KLD.
Table 7: Water Consumption and Waste water generation details
WASTE WATER WATER CONSUMPTION S.No TYPE OF USE GENERATION KL/DAY KL/DAY
E P T E P T
1 Domestic 5.0 35.0 40.0 3.0 25 28
2 Gardening 0 15.0 15.0 0.0 0.0 0.0
3 Industry
A Process 14.0 200.0 214.0 10.0 177.92 187.92
B Boiler /Cooling 20 243.8 263.8 2.0 15.86 17.86
Total Industrial 34 443.8 477.8 12 193.78 205.78
Total (1+2+3) 39 493.8 532.8 15 218.78 233.78
E- Existing, P- Proposed, T- Total,
Pre-Feasibility Report 21 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Figure 3: Water balance chart after expansion
Pre-Feasibility Report 22 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
10.1.1 Effluent Treatment Plant :
Figure 4: Flow Diagram of ETP
Pre-Feasibility Report 23 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
10.2 POWER REQUIREMENT Source of Electricity shall be MSEDCL. Construction Phase: Quantity : 2160KVA DG set for Backup (Quantity and capacity) : 1x 250 KVA Note: Unit II is on express feeder hence power failure is very less.
Table 8: Power Requirements
Total power Existing power Proposed power S.No. Particulars Source requirement consumption (KVA) requirement (KVA) (KVA) 1 Administration MSEDCL 1.5 148.5 150 2 Plant MSEDCL 258.5 1751.5 2010 Total 260 1900 2160
10.2.1 FUEL CONSUMPTION Diesel Oil will be used as a fuel for DG set and coal, FO and Biofuel is used for Boiler. Boiler is required for steam generation which is supplying heating requirement in all synthesis section. DG set is use as emergency power supply. Requirement of fuels is as below: Table 9: Fuel Requirements
Sl.No Particulars Name of fuel Quantity required Quantity required (existing) (proposed) 1. DG set Diesel 100 Lit/hr 250 Lit/hr 2. Boiler Coal 5.8 TPD 30 TPD 3. Boiler FO/Biofuel 1000 lit/day 1000 lit/day 4. Thermopack Coal --- 3.624 TPD
10.3 MANPOWER REQUIREMENT Construction Phase During construction phase, around 25 laborers will be hired for construction activity.
Pre-Feasibility Report 24 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Operation phase Around 90 people will work directly in the facility other than sale and indirect employment will be around 110 people. The details are as shown in Table 10.
Table 10: Employment Details
Sr. No. Descriptions Approx. Numbers 1 Skilled 90 2 Un-skilled 110
11.0 STACK DETAILS Stack will be attached to Boiler and DG set. The stack attached to them will be as per Factories Act, 1948. Details of stacks are shown in Table 11.
Table 11: Details of Stack
Fuel/Fuel Stack gas Capacity Stack Ht. Stack Dia(mm) consumption temp(˚C) Sr.N Details Existin Prop Existin Propos Existin Propose Existin Propose Existin Propo g osed g ed g d g d g sed F.O. based, F.O. 1.6 TPH 1000 based, 300 1. Boiler (F.O. --- 16 m --- Lit/day --- 140 --- 1000 mm based) or Biofuel Lit/day 1000 Lit/day
10 TPH bottom/t 2 TPH Coal Coal (Coa op ID in 2. Boiler (Coal 21 m 32 m based based 300 140 160 l mm) based) 5.8 TPD 30 TPD base 1500/900 d)
Therm 6 lac 3.624 3. ------30 m ------550 -- opack KCal TPD
Pre-Feasibility Report 25 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
250 750 100 4. DG set 5 m 11 m 250 lit/hr 150 200 200 200 KVA KVA lit/hr
12. HAZARDOUS WASTE GENERATION AND MANAGEMENT Table 12: Hazardous Waste generation and disposal details
S. No. Particulars Category No. Existing Proposed Total Qty Disposal
Chemical Sludge from 90 KG 1 34.3 11.91 MT/M 12.0 MT/M CHWTSDF Waste Water /M Treatment
Distillation Sale to PCB 2 20.3 50 MT/M 3.12 MT/M 53.12 MT/M Residue registered Party
Carbouys/Dr Carbouys/ Discarded 15 Sale to PCB 3 33.3 ums/IBCs200 Drums/IBCs Containers Nos/M registered Party Nos/M 215 Nos/M
Lead Acid Batteries Sale to 4 Nil 08 Nos /A 08 Nos /A Batteries Rules, 2002 Authorised Party
Waste or residue containing oil 5 (Oil soaked 5.2 Nil 100 kg/M 100kg/M CHWTSDF gaskets and cotton waste)
E- waste Sale to 6 e-Waste Nil 30 kg/M 30 kg/M Rules, 2011 Authorised Party
7 Resin - 0.92 MT/M 0.92 MT/M CHWTSDF
Spent Sale to 8 5.1 - 450 Kg/M 450 Kg/M oil/Waste oil Authorised party
Pre-Feasibility Report 26 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
Table 13: Non-Hazardous waste generation disposal details
S. No. Source Existing Proposed Total Disposal
Sale to Authorised 1 Insulation - 200 kgs/M 200 kgs/M Party
Sale to Authorised 2 MS Scrap - 5 MT / M 5 MT/M Party
Other Waste (Wooden waste, Sale to Authorised 3 paper & - 200 kgs/M 200 kgs/M Party Decontaminated plastic )
Brick 4 Boiler Ash 6 MT/M 72 MT/ M 78 MT/ M manufacturer/Land filling
Brick 5 Thermopack Ash - 5.5 MT/M 5.5 MT/M manufacturer/Land filling
6 Canteen Waste - 150 kgs/M 150 kgs/M Send to Vermiculture
13. Rain Water Harvesting In order to allow percolation of rainwater into the ground, rainwater harvesting structures along the boundary of the project has been proposed. Harvested water will be collected in underground tanks of 200 KL. The stored water shall be used for firefighting as well process.
Run off from the proposed project site is calculated using rational formula: Q= C x I X A Q = Run-off in m3/hr A = Catchment Area (ha) C = Coefficient of Run-off I = intensity of Rainfall in mm/hr
Pre-Feasibility Report 27 Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.
14. GREEN BELT DEVELOPMENT Unit has already developed greenbelt area in 178.48 sq. m and proposed 198.97 sq.m area within plant premises. There are shrubs and trees developed in the greenbelt area. Suitable plant species of local varieties will be planted with adequate spacing and density for their fast growth and survival. Table 14: Green Belt Details within Premises
S. No Description Compliance 1. Total Green belt area 377.45 Sq m 2. Total No of trees planted up to 31/12/2013 80 3. Total No of trees survived so far 70 % 4. Target of trees plantation in the year 2013-14. 30% Avenue Plantation / road side plantation in the year 5. 20 2013-14.
15. CONCLUSION Looking at the market scenario, it is concluded that the project is not only feasible and viable, but it will also increase the employment Opportunity.
Pre-Feasibility Report 28