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APRIL 2017 Learn from Pfi zer’s Cybersecurity Practices How a DCS/MES Combo Helped Drug Production Use an Electric Rod Actuator or Hydraulic Cylinder? Data-rich automation systems blend IT and OT data to help improve productivity and create new opportunities. PERMIT # 249 # PERMIT HARRISBURG PA HARRISBURG PAID US POSTAGE US PRSRT STD PRSRT TJ1704_01_Cover_v2.indd 1 3/25/17 10:54 AM NEW Value Line Gearheads from Gearheads Line Value NEW NEW Value Line Gearheads from WITTENSTEIN alpha WITTENSTEIN WITTENSTEIN alpha alpha.wittenstein-us.com alpha.wittenstein-us.com alpha WITTENSTEIN , 1984 in Gear Alpha as origination our Since Since our origination as Alpha Gear in 1984, WITTENSTEIN alpha has set the bar for excellence in motion control systems—right from the the from systems—right control motion in excellence for bar the set has has set the bar for excellence in motion control systems—right from the a on sits headquarters American North our Today Midwest. the of heart heart of the Midwest. Today our North American headquarters sits on a six-acre campus in Illinois, where we exceed customer expectations daily: expectations customer exceed we where Illinois, in campus six-acre six-acre campus in Illinois, where we exceed customer expectations daily: 99% average and month, each products 5,000 than more Ship • • Ship more than 5,000 products each month, and average 99% . delivery on-time on-time delivery. optimize helps that support technical and engineering Deliver • • Deliver engineering and technical support that helps optimize application performance. performance. application application performance. Provide on-site service and maintenance for WITTENSTEIN alpha alpha WITTENSTEIN for maintenance and service on-site Provide • • Provide on-site service and maintenance for WITTENSTEIN alpha gearheads. gearheads. The quality of WITTENSTEIN alpha gearheads is renowned. Today that that Today renowned. is gearheads alpha WITTENSTEIN of quality The The quality of WITTENSTEIN alpha gearheads is renowned. Today that email you, near providers For ever. than accessible more is quality quality is more accessible than ever. For providers near you, email [email protected]. [email protected]. with the future the with one – WITTENSTEIN WITTENSTEIN – one with the future www.wittenstein-us.com www.wittenstein-us.com TJ1704_FPA.indd 2 3/24/17 5:14 PM 113GHZ YOUR WAVELENGTH+ From the sum of 113GHz, we respond to any of your applications with the appropriate radar frequency. In terms of engineering, we supply the complete portfolio of radar instruments to you and optimize your process automation. On a personal note, we tune into your wavelength to understand what exactly it is that you need for your specific processes. Find out more about our complete level portfolio on www.yourlevelexperts.com TJ1704_FPA.indd 3 3/24/17 5:14 PM CONTENTS April 2017 Data-rich automation systems blend IT and OT data to help improve productivity and create new opportunities.20 FEATURES What You Can Learn from Pfizer’s 25 Retractable Roof at Toronto’s Rogers 30 Cybersecurity Practices Centre Gets New Lease on Life Faced with the same cybersecurity risks all industrial firms now Massive OT network and control systems retrofit of the landmark battle, the pharmaceutical company addresses both technical and major-league baseball stadium’s dome roof shines light on modern cultural challenges. technologies for Blue Jays and their fans. How a DCS/MES Combo 27 Use an Electric Rod Actuator or 37 Streamlined Drug Production Hydraulic Cylinder? Coordinating a modern distributed control system with manufactur- Consider capabilities such as motion control, force, speed and ve- ing execution system reduced data from multiple systems to give locity capabilities, system components and footprint; temperature; pharma firm better control and a scalable architecture. device life and more. ©The Journal From Rockwell Automation and Our PartnerNetworkTM, 2017, Volume 24 Number 2, is published six times a year by PUTMAN MEDIA, INC., 1501 E. Woodfield Rd., Suite 400N, Schaumburg, IL 60173 (Phone 630/467-1300). Address all correspondence to Editorial and Executive Offices, same address. Printed in the United States. ©The Journal From Rockwell Automation and Our PartnerNetwork 2017. All trademarks, company names and product names referred to throughout this publication are used for identification purposes only and are the properties of their respective companies. All rights reserved. The contents of this publication may not be reproduced in whole or part without consent of the copyright owner, including digital reproduction. SUBSCRIPTIONS: Qualified-reader subscriptions are accepted from Operating Management in the industrial automation industry at no charge. To subscribe or unsubscribe, email Theresa Houck at [email protected]. Putman Media Inc., which also publishes Chemical Processing, Control, Control Design, Smart Industry, Pharmaceutical Manufacturing, Plant Services, and Food Processing, assumes no responsibility for validity of claims in items reported. Putman Media, Inc. is not affiliated with Rockwell Automation, Inc. “The Journal From Rockwell Automation and Our PartnerNetwork” is a trademark of Rockwell Automation, Inc. and its use in the title and masthead of this publication is by license granted by Rockwell Automation, Inc. to Putman Media Inc. Some photographs and other illustrations printed in this publication may be used with safety equipment removed or altered for illustrative purposes. However, in actual operation, it is recommended that all correct safety procedures and equipment always be utilized. 4 THE JOURNAL | APRIL 2017 WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL TJ1704_04_05_TOC.indd 4 3/28/17 4:32 PM CONTENTS JOURNL-BR038A-EN-P April 2017 DEPARTMENTS Editor’s Viewpoint 7 News & Noteworthy 9 OEM Partner Profile 40 Encompass Showcase 42 Product Focus 44 Ad Index 50 27 WEB-EXCLUSIVES 30 Visit www.rockwellautomation.com/thejournal to access these Web-only bonus articles! VIDEO: VFD Power Cable Ideal for High Frequencies In this video from Rockwell Automation Encompass™ Product Partner Southwire, Steve Wetzel demonstrates its VFD power cable. The lead-free, RoHS-compliant cable runs from the drive to the motor and solves problems caused by high frequencies with drive applications. VIDEO: Industrial Wireless Sensor Helps FEATURES with Compliance In this video from the 2016 Automation Fair® event, Dan Mc- Grath from Panduit explains the company’s fiber optics, copper cabling, and its new industrial wireless sensing for gathering data to help with compliance issues, such as food safety, 37 by providing insights into processing conditions or materials storage. It has wireless sensor nodes, is battery powered, and collects temperature and humidity data. FREE On-Demand Webinar: Using Production Line Video to Minimize Downtime Learn how to use EtherNet/IP™ event video recording to mini- mize downtime and associated losses by identifying perfor- mance problems such as machine malfunctions, raw material problems, safety problems, process mistiming and operator error, as well as eliminating line stoppages and troubleshooting line/equipment integration. WWW.ROCKWELLAUTOMATION.COM/THEJOURNAL APRIL 2017 | THE JOURNAL 5 TJ1704_04_05_TOC.indd 5 3/28/17 4:36 PM Higher Reliability, Lower Cost of Ownership Simply Solved For more than 20 years, Molex has been a Rockwell Molex delivers a more reliable solution that can save Automation Encompass™ Product partner, you money, simply solving your industrial automation successfully delivering SST™ solutions that provide: challenges. • Reliability that reduces total cost of ownership Start building your solution today by visiting • A more efficient global supply chain, with faster molex.com/a/encompasspartner time to market • Complete solutions that maximize your existing assets without disrupting productivity • The latest innovations, tailored to your needs MOL-15506C_Rockwell-Encompass_FP4C_TJ_160122-r1.indd 1 1/22/16 2:04 PM TJ1704_FPA.indd 6 3/24/17 5:14 PM VIEWPOINT APRIL 2017, VOLUME 24, NO. 2 In Memory of Julie Cappelletti-Lange Vice President 1984-2012 Putman Media, Inc. 1501 E. Woodfi eld Rd., Suite 400N Schaumburg, Ill. 60173, 630-467-1300 WHAT DOES A CONNECTED Rockwell Automation The Journal Executive Publisher ENTERPRISE REALLY INVOLVE? Rockwell Automation Rebecca Archibald [email protected] Am I the only one to whom this has happened? I sign The Journal Managing Publisher >> up for a conference or a webinar based on the descrip- Rockwell Automation Stanley A. Miller II tion of sessions and what I’ll learn, including promises of practi- [email protected] cal information. When the event happens, however, the present- Putman Editorial & Sales Team ers don’t cover the content that was described — the content that Publisher: was the reason I was attending at all. Mike Brenner Luckily, our cover story this issue isn’t like that. It’s a case [email protected] study describing specifi cally how Rockwell Automation implemented a Con- Executive Editor: nected Enterprise in its own manufacturing operations — how it integrated OT e r e s a H o u c k [email protected] and IT to share information from the control layer to the enterprise for improved Managing Editor: effi ciency and the creation of new opportunities. Amanda Joshi With all you read about e Connected Enterprise, do you sometimes wonder [email protected] what that actually means for you? Do you want to know specifi cally how to Advertising Sales Managers: Michael Connaughton set up a Connected Enterprise? Is it just for large companies, or can small and [email protected] medium-sized industrial fi rms do it too? Starting on page 20, see how Rockwell Beth Rolfe Automation actually did it. Learn about leadership’s planning and systems analy- [email protected] sis, how they established goals, what people and software was involved and why, Production Manager: Rita Fitzgerald and what improvements the company saw as a result. rfi [email protected] Connected smart devices open new windows of visibility into processes. Data Putman Media Publishing Team and analytics support better and faster decision-making and help reveal new President and CEO: opportunities.
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