Event Guide
November 12-13, 2018 Philadelphia, Pennsylvania Pennsylvania Convention Center Process Solutions User Group
WELCOME TO PSUG 2018!
On behalf of Rockwell Automation and our leadership team, I want to thank you for joining us here in Philadelphia this year. We are excited to have you and look forward to learning about your business challenges and how collectively we can apply The Connected Enterprise to your operations and help you become leaders in your respective industries.
Innovation is happening all around us and at a pace that can be hard to keep up with. It can be challenging to know where and when and how to invest in not only your processes and technologies, but also in the people that continue to be so fundamental to production. Simply modernizing systems is no longer enough. Running old processes on a new platform will not provide the long-term gains required to stay competitive in today’s markets. It will take a more holistic approach.
Modernization in today’s rapidly evolving manufacturing and production environments, means looking across the spectrum of variables that affect operations. Whether it be optimizing productivity, improving energy management, or maximizing safety, it takes an entrepreneurial and innovative mind-set and an openness to see opportunity in areas perhaps once overlooked.
During your time here, you will see and hear how Rockwell Automation is investing in its future so we can help you navigate yours. Investments like our new strategic partnership with PTC, a leader in industrial IOT, will allow us to accelerate the digital transformation across heavy and light industries and across all levels of business. It highlights how we are aligning our vision of The Connected Enterprise and consistently embracing innovation so we can provide you, the engineers, the operators and the managers, with leading-edge tools and services that allow you to meet everyday challenges, gain greater insight into key production data and meet the continuous demand for better financial performance.
The next two days are about you, some of the brightest process automation minds all gathered in one place. Whether you’re an end user, an OEM or a System Integrator, the program is built on feedback we have received from you over the last 15+ years of hosting this event. I highly encourage you to actively participate in these sessions, share ideas, and embrace the innovation that is transforming modern production processes and empowering each one of us to uncover new possibilities.
Together, we can continue to make vital contributions to the world. Together, we can make a real difference.
I sincerely hope you enjoy your time here in Philadelphia and that you make the most of your PSUG experience. Once again, we thank you for coming and look forward to an energetic two days.
Sincerely,
Paul J. Galeski, P.E., CAP Vice President and General Manager, Global Systems and Solutions Business Rockwell Automation
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TABLE OF CONTENTS
On Site Information ...... 4-5
Convention Center Maps ...... 6-7
Rockwell Automation Events Mobile App ...... 8
Voice of Customer (VOC) Surveys ...... 9
Monday Schedule ...... 10 -11
Tuesday Schedule ...... 12-13
General Session Speakers ...... 14-15
Customer Advisory Board ...... 16
General Sessions ...... 17
Technical Sessions ...... 18-21
Hands-On Labs ...... 22
Customer Application Sessions ...... 23-26
Ask The Experts Sessions ...... 27
Process Week Continues ...... 28-30
A SPECIAL THANK YOU TO OUR EXHIBITORS
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QUESTIONS If you have any questions during your stay, please contact any one of the Rockwell Automation hosts at the PSUG Welcome Desk. The Welcome Desk is located on Level 100 of the Pennsylvania Convention Center near PSUG registration. FREE WIRELESS Complimentary wireless internet is available to attendees throughout the main PSUG convention space and foyers. Wireless coverage within each session room may not be available. Please refer to the event app to obtain the wireless password. COAT CHECK AND LUGGAGE STORAGE Monday and Tuesday, 7:00 a.m. to 5:30 p.m. $3 per item checked (cash only). MONDAY HOSPITALITY If you registered to attend the Monday night event, it will be held at Reading Terminal Market from 7:00 p.m. Race St – 10:00 p.m. You MUST have your PSUG badge with you to attend the event. Reading Terminal Market is within walking distance of PSUG. Pennsylvania Convention Center
GUEST ATTENDANCE Arch St
If you have paid for a guest to accompany you to Reading Terminal Reading Terminal Market, you should have received Market their badge, along with your badge, during PSUG Filbert St Entrance registration. If not, please seek assistance at the PSUG
Welcome Desk as soon as possible. Due to confirmed S 12th St attendee counts with Reading Terminal Market, we will be unable to accommodate any on-site guest registration for Reading Terminal Market. SHUTTLE BUS INFORMATION Complimentary shuttles will be provided to and from the following hotels and the Pennsylvania Convention Center each morning and afternoon/early evening. HOURS OF OPERATION: • Monday: 6:30 a.m. – 10:00 a.m. (every 30 minutes), 2:00 p.m. – 8:00 p.m. (every 30 minutes) • Tuesday: 6:00 a.m. – 10:00 a.m. (every 20 minutes), 2:00 p.m. – 7:00 p.m. (every 20-30 minutes) • Wednesday: 6:00 a.m. – 10:00 a.m. (every 20 minutes), 2:00 p.m. – 7:00 p.m. (every 20-30 minutes) • Thursday: 6:00 a.m. – 10:00 a.m. (every 20 minutes), 2:00 p.m. – 8:00 p.m. (every 20-30 minutes) Shuttles will pick up and drop off at the Arch St entrance to the Pennsylvania Convention Center. Route 1: Route 2: Route 3: Sonesta Hotel Philadelphia Doubletree Hilton Philadelphia Sheraton Philadelphia Downtown Cambria Hotel & Suites Hyatt Regency at Bellevue Holiday Inn Express Philadelphia
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MEALS Monday lunch, Tuesday breakfast and Tuesday lunch will be provided in the Terrace Ballroom section I and II on Level 400, of the convention center. Morning and afternoon refreshment and snack breaks will be offered in the hallways adjacent to the Breakout Sessions
DOWNLOAD OUR NEW MOBILE APP We encourage you to download our mobile app. Simply search for Rockwell Automation Events ROK app in your app store and click on the PSUG option. The mobile app provides the means to vote on future development priorities for our systems and products, provides the latest information on PSUG, and allows you to rate and provide feedback on each individual session you attend.
SESSION FEEDBACK Your feedback is welcomed and encouraged. Please evaluate the individual sessions you attend by completing the session survey located in the Rockwell Automation PSUG mobile app.
VOICE OF CUSTOMER SURVEYS We want to hear from you on future development priorities. If you have not already taken these surveys prior to your arrival at PSUG, we encourage you to do so. Results of your feedback will be revealed on Tuesday in the closing session of PSUG. The surveys are located in the Rockwell Automation PSUG mobile app. See page 8 for more information. Please provide direct feedback on: PlantPAx® Core System, Rockwell Automation Library of Process Objects, Process Optimization (Model Predictive Control), Batch Management and Process Safety.
MEDICAL/SECURITY For all emergencies, please immediately notify the Pennsylvania Convention Center Security Desk at (215) 418-4911.
PROFESSIONAL DEVELOPMENT HOUR CREDITS All PSUG attendees can earn Professional Development Hours (PDHs) and a Certificate of Completion for attending Technical Sessions and Hands-on-Labs. This is the primary reason we scan your badge upon entering a Technical Session or Hands-on Lab. Attendees that completed any of these classes are sent an e-mail they can use to log on and access a transcript of completed classes and to print the official “Certificate of Completion” for each class. The transcript of classes can be used to pursue your PDH certification. Available PDH credits are as follows: • Technical Session = 1 PDH • Hands-On Lab = 1.5 PDHs
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Pennsylvania Convention Center
LEVEL 100 LABS WELCOME DESK WELCOME REGISTRATION AND REGISTRATION
MEALS
LEVEL 400 GENERAL SESSIONS EXHIBITORS
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TECH SESSIONS
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DOWNLOAD OUR NEW MOBILE APP Search your app store for Events ROK and select the PSUG option. It allows you to: • Register to attend sessions • Create your own agenda • Search sessions, speakers and exhibitors • Stay up to date on event news • Network with other attendees Download the • Share your thoughts on the Live Networking Feed and in surveys NEW mobile app!
CUSTOMER FEEDBACK We value your opinion about future development priorities at Rockwell Automation. Please take the time to talk about your requirements by filling out the Voice of Customer surveys located in the mobile app. Survey topics include: • PlantPAx Core System • Rockwell Automation Library of Process Objects • Process Optimization (Model Predictive Control) • Batch Management • Process Safety Voice of Customer Surveys completed by 10 a.m. on Tuesday, November 13 will be included in the collective feedback delivered during the closing ceremony of PSUG. You can also take the surveys using the computers located near the welcome desk area. Attendees who have provided feedback will be eligible to win prizes at the closing ceremony of PSUG. You must be present to win.
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COMPLETE VOICE OF CUSTOMER SURVEYS FOR A CHANCE TO WIN THESE GREAT PRIZES DJI Spark with Remote Control Combo Apple iPad Mini 4 Apple AirPods Wireless Bluetooth Headset LulzBot Mini 2 Desktop 3D Printer
Only attendees who have provided feedback will be eligible for these prizes at the end of PSUG. You must be present to win.
*Rockwell Automation employees are not eligible. LulzBot, Apple, and DJI Spark are not affiliated with the promotion of this Rockwell Automation Event.
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AGENDA TECHNICAL SESSIONS HANDS-ON LABS CUSTOMER APPLICATION CASE STUDIES ASK THE EXPERTS MONDAY: NOVEMBER 12 Rooms 102-AB 103-A 103-B 103-C 104-AB 105-AB 106-AB 107-AB 108-A 108-B 8:00 AM TS14 - The Six: TS23 - Automation TS18 - Next TS30 - Simulation TS01 - PlantPAx® TS26 - Control CS36 - Epekom TS29 - TS17 - How to TS24 - Greater Fundamental Projects: Why Are Generation and Training Tools System: What’s Loop (Water) WirelessHART Improve Plant Process Regulatory Process They So Difficult Distributed for a PlantPAx® New and Performance Solution From Operations Reliability in Our Control Strategies to Manage? I/O and Safety DCS Using Virtual What’s Next Monitoring From Pepperl+Fuchs Through Better Digital Era Instrumented Reality and Small to Large Adds Equipment HMI Graphics System I/O Multiple Users Flexibility to Pharmaceutical Manufacturing 9:00 AM TS08 - Batch TS13 - DCS TS10 - Manage TS20 - TS11 - Get Started TS19 - CS35 - TBD TS28 - HART TS22 - Bringing TS25 - EtherNet/ Management: Modernization Your Automation ThinManager® with Embedded Understanding instrument Technology and IP in the Process Overview and Tools, Tips & Tricks Asset Investments Delivering and Analytics and Recent Changes integration: Intelligence Industries and What’s New to Mitigate Risks with FactoryTalk® Managing Content Mobility in Process Safety Always to optimize Highlights AssetCentre in the Connected Standards Simple and WAGES within from the Enterprise Straightforward, your industrial ODVA Industry Now Delivering facility Conference Increased Value 10:00 AM BREAK 10:30 AM PSUG 2018 OPENING GENERAL SESSION AND KEYNOTE: TERRACE BALLROOM III & IV 12:00 PM LUNCH: TERRACE BALLROOM I & II 01:00 PM PROCESS ROADMAP: TERRACE BALLROOM III & IV 02:00 PM BREAK 02:15 PM TS05 - Exploring TS15 - Leveraging TS02 - Defining TS21 - Automation CS19 - Phillips 66 CS13 - Beam CS17 - Ithaca CS09 - Control CS23 - Tate & CS28 - Fresenius the Functionality the PartnerNetwork and Sizing Productivity (Midstream Oil Suntory Beer Co. de Procesos SRL Lyle / MAVERICK Kabi of the Rockwell to Secure your PlantPAx® Systems Tool – Studio and Gas) (Beverage) (Food and (Chemicals) (Food and Oncology Ltd. Automation® Connected – Architectures and 5000® Application Beverage) Beverage) (Life Sciences) Library of Process Enterprise Best Practices Code Manager Objects 03:15 PM TS06 - Exploring TS03 - TS12 - Delivering CS12 - Industrial CS21 - Automated CS03 - DuPont CS27 - TBD CS11 - Cybertrol CS04 - PPG CS05 - the New Features Implementation a Cyber Secure Automation Group Control Concepts (Food and Engineering (Specialty Automation Plus and Capabilities of PlantPAx® System Using (Beverage) (Biopharma) Beverage) (Food and Chemicals) (Life Sciences / for Version 4.0 Systems - IEC 62443 Beverage) Pharmaceuticals) of the Rockwell Best Practices and Automation® What’s New Library of Process Objects 04:15 PM BREAK 04:30 PM TS07 - Deploy TS09 - Securing TS04 - CS08 - Tate & CS16 - L&T CS10 - Bristol- CS31 - TBD CS01 - Croda CS29 - CS18 - Amgen and Manage and Connecting Administration and Lyle / Matrix Electrical & Meyers Squibb (Chemicals) UPL Limited (Life Sciences / a Virtualized Your PlantPAx® Maintenance of (Food and Automation (Life Sciences) (Specialty Chem) Batch) PlantPAx® System Systems to PlantPAx® Beverage) (Metro Station) the Enterprise: Systems - Best Best Practices Practices and What’s New
5:30 -6:30 PM BREAK
7:00-10:00 PM DINNER & NETWORKING AT READING TERMINAL MARKET
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109-AB 110-AB 111-AB 112-AB 126A 120A 119B 122B 120B 120C 118C 125
TS27- Alarm CS34 - Nexa TS31 - Build HOL04 - Easy HOL01 - HOL07 - Studio HOL10 - HOL05 - Management: (Mining) the Factory of Advanced Control PlantPAx® 5000® Introduction to Controller-based A Journey, not the Future with Embedded in Process Application Code Network Security Batching Using a Destination FactoryTalk® PlantPAx® Application Manager Process Lab Sequence- Analytics and Development Project Execution Manager™ ThingWorx and Library Management
TS16 - CS33 - TBD TS32 - Getting Considerations the Most Out of for Simplified Functional Safety Integration Lifecycle Steps of OEM Skid Equipment
BREAK PSUG 2018 OPENING GENERAL SESSION AND KEYNOTE: TERRACE BALLROOM III & IV LUNCH: TERRACE BALLROOM I & II PROCESS ROADMAP: TERRACE BALLROOM III & IV BREAK CS02 - City of CS06 - Thermo CS14 - TAGNA CS26 - BDF HOL03 - HOL08 - Start HOL09 - Basic HOL06 - Truly HOL02 - Tacoma (Waste Systems LLC (Mining) Industries S.p.A. ThinManager®: Analytics by Stratix® Switch Distributed AADvance® Water) (Energy) (Glass) Centralized Exploring and EtherNet/ Batch: Deploying Process Safety Content Manufacturing IP Features Controller-Based Implementation and Device Data in Converged Sequences with Lab Management Plantwide FactoryTalk® Ethernet (CPwE) Batch Architectures CS24 - Fiber CS25 - Saint- CS20 - BLC S.A. CS15 - WRALC Industries / Gobain (Power & (Defense) MAVERICK (Abrasives) Energy) (Oil & Gas)
BREAK
CS22 - Phillips CS07 - Stellar CS30 - ENAMI CS32 - Puerto 66 / ACC Energy (Power (Copper Ventanas SA. (Oil & Gas) Generation) Smelting Plant) (Ports)
BREAK
DINNER & NETWORKING AT READING TERMINAL MARKET
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AGENDA TECHNICAL SESSIONS HANDS-ON LABS CUSTOMER APPLICATION CASE STUDIES ASK THE EXPERTS TUESDAY: NOVEMBER 13 Rooms 102-AB 103-A 103-B 103-C 104-AB 105-AB 106-AB 107-AB 108-A 108-B 7:00 AM BREAKFAST: TERRACE BALLROOM I AND II 8:00 AM TS14 - The Six: TS23 - Automation TS18 - Next TS30 - Simulation TS01 - PlantPAx® TS22 - Bringing CS13 - Beam TS32 - Getting CS35 - TBD CS28 - Fresenius Fundamental Projects: Why Are Generation and Training Tools System: What’s Technology and Suntory the Most out of Kabi Regulatory Process They So Difficult to Distributed for a PlantPAx® New and What’s Intelligence (Beverage) Functional Safety Oncology Ltd. Control Strategies Manage? I/O and Safety DCS Using Virtual Next to optimize Lifecycle Steps (Life Sciences) Instrumented Reality and WAGES within System I/O Multiple Users your industrial facility 9:00 AM TS08 - Batch TS13 - DCS TS10 - Manage TS20 - TS24 - Greater TS27- Alarm CS03 - DuPont CS33 - TBD CS19 - Phillips CS05 - Management: Modernization Your Automation ThinManager® Process Reliability Management: (Food and 66 (Midstream Automation Plus Overview and Tools, Tips & Tricks Asset Investments Delivering and in Our Digital Era A Journey, not a Beverage) Oil and Gas) (Life Sciences / What’s New to Mitigate Risks with FactoryTalk® Managing Content Destination Pharmaceuticals) AssetCentre in the Connected Enterprise
10:00-10:15 BREAK 10:15 AM TS05 - Exploring TS15 - Leveraging TS09 - Securing TS21 - Automation TS25 - EtherNet/ TS02 - Defining CS23 - Tate CS09 - Control CS06 - Thermo CS18 - Amgen the Functionality the PartnerNetwork and Connecting Productivity IP in the Process and Sizing & Lyle / de Procesos SRL Systems LLC (Life Sciences / of the Rockwell to Secure your Your PlantPAx® Tool – Studio Industries and PlantPAx® MAVERICK (Chemicals) (Energy) Batch) Automation® Connected Systems to 5000® Application Highlights from Systems – (Food & Library of Process Enterprise the Enterprise: Best Code Manager the ODVA Industry Architectures and Beverage) Objects Practices Conference Best Practices
11:15 AM TS06 - Exploring TS12 - Delivering TS03 - TS11 - Get Started TS29 - TS04 - CS17 - Ithaca CS04 - PPG CS16 - L&T CS10 - Bristol- the New Features a Cyper Secure Implementation with Embedded WirelessHART Administration Beer Co. (Specialty Electrical & Meyers Squibb and Capabilities System Using of PlantPAx® Analytics and Solution From and Maintenance (Beverage) Chemicals) Automation (Life Sciences) for Version 4.0 IEC 62443 Systems - Mobility Pepperl+Fuchs of PlantPAx® (Metro Station) of the Rockwell Best Practices and Adds Equipment Systems - Best Automation® What’s New Flexibility to Practices and Library of Process Pharmaceutical What’s New Objects Manufacturing
12:15-1:15 PM LUNCH: TERRACE BALLROOM I & II 01:30 PM TS07 - Deploy TS19 - TS17 - How to TS16 - TS28 - HART TS26 - Control CS27 - TBD CS29 - CS07 - Stellar CS15 - WRALC and Manage Understanding Improve Plant Considerations instrument Loop UPL Limited Energy (Power (Defense) a Virtualized Recent Changes Operations Through for Simplified integration: Performance (Specialty Chem) Generation) PlantPAx® System in Process Safety Better HMI Integration of OEM Always Simple and Monitoring From Standards Graphics Skid Equipment Straightforward, Small to Large Now Delivering Increased Value 02:30 PM E02 - E01 - EO3 - E04 - E05 - Ask the Experts: Ask the Experts: Ask the Experts: Ask the Experts: Ask the Experts: NETWORKS/ PLANTPAX SYSTEM MES / BATCH / PROCESS SAFETY INTELLIGENT SECURITY - IT AND DESIGN AND ELECTRONIC / CRITICAL MOTOR CONTROL OT INTEGRATION DEPLOYMENT RECORDS CONTROL / PLANTPAX INTEGRATION
03:30 PM E02 - E01 - EO3 - E04 - E05 - Ask the Experts: Ask the Experts: Ask the Experts: Ask the Experts: Ask the Experts: NETWORKS/ PLANTPAX SYSTEM MES / BATCH / PROCESS SAFETY INTELLIGENT SECURITY - IT AND DESIGN AND ELECTRONIC / CRITICAL MOTOR CONTROL OT INTEGRATION DEPLOYMENT RECORDS CONTROL / PLANTPAX INTEGRATION
4:30-5:00 PM PRODUCT DEVELOPMENT VOTING RESULTS AND PSUG CLOSE: TERRACE BALLROOM III AND IV
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109-AB 110-AB 111-AB 112-AB 126A 120A 119B 122B 120B 120C 118C 125 BREAKFAST: TERRACE BALLROOM I AND II
CS02 - City of CS31 - TBD CS14 - TAGNA TS31 - Build HOL04 - Easy HOL01 - HOL07 - Studio HOL05 - HOL02 - Tacoma (Mining) the Factory of Advanced Control PlantPAx® 5000® Controller-based AADvance® (Waste Water) the Future with Embedded in Process Application Code Batching Using Process Safety FactoryTalk® PlantPAx® Application Manager Process SequenceManager™ Implementation Analytics and Development Project Execution Lab ThingWorx and Library Management CS20 - BLC S.A. CS32 - Puerto CS34 - Nexa CS01 - Croda (Power & Ventanas SA. (Mining) (Chemicals) Energy) (Ports)
BREAK
CS24 - Fiber CS08 - Tate & CS30 - ENAMI CS26 - BDF HOL03 - HOL08 - Start HOL10 - HOL06 - Truly Industries / Lyle / Matrix (Copper Industries S.p.A. ThinManager: Analytics by Introduction to Distributed MAVERICK (Food and Smelting Plant) (Glass) Centralized Exploring Network Security Batch: Deploying (Oil & Gas) Beverage) Content Manufacturing Lab Controller-Based and Device Data Sequences with Management FactoryTalk® Batch CS11 - CS22 - Phillips CS12 - Cybertrol 66 / ACC (Oil Industrial Engineering & Gas) Automation (Food and Group Beverage) (Beverage)
LUNCH: TERRACE BALLROOM I & II
CS25 - CS36 - Epekom CS21 - HOL09 - Basic Saint-Gobain (Water) Automated Stratix® Switch Abrasives Control and EtherNet/ (Abrasives) Concepts IP™ Features (Biopharma) in Converged Plantwide Ethernet (CPwE) Architectures
PRODUCT DEVELOPMENT VOTING RESULTS AND PSUG CLOSE: TERRACE BALLROOM III AND IV
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GENERAL SESSION SPEAKERS
STEPHEN E. PULSIFER JOHN GENOVESI Global Director, Systems and Solutions Vice President, General Manager, Market Development, Rockwell Automation Information Software Business, Steve leads all Marketing and Commercial Rockwell Automation Programs activities as they relate to the Rockwell John Genovesi is Vice President, General Manager Automation Process and Solutions business. of Rockwell Automation Information Software He joined Rockwell Automation in 2007 after Business. Genovesi is responsible for leading previously holding various positions at Analog software and service strategies which support Devices Semiconductor (Wilmington, MA), Total Control Products our customers Industry 4.0, Smart Manufacturing and IIoT initiatives. (Melrose Park, IL), a start-up company that was a designer and These solutions help clients along the journey of achieving a manufacturer of industrial software, operator interfaces and control “Connected Enterprise”. Most recently he has assumed responsibility technology, and GE Fanuc Automation (Charlottesville, VA). When for leading the partnership with PTC, the Rockwell Automation recent TCP was acquired in 1998, Steve moved into strategic marketing and software investment. became the Critical Power Telecom Market Development Manager Genovesi’s prior role was Vice President and General Manager of the and then the Life Sciences Market Development Manager. In 2003, Information Software and Process Business since 2011, Vice President, he served as Global Healthcare Product Marketing Manager at Global Accounts since 2008, and Vice President Industry Solutions in GE Measurement and Control and then as Marketing Operations 2006. Prior to that he held various positions across the organization. Leader. Steve holds a Bachelor of Sciences degree from Northeastern University (B.S.B.A.) in Management Information Systems and a Genovesi holds a Master of Business Administration (MBA) degree Computer Electronics Degree (C.E.) from GTE Sylvania/Wentworth from Case Western Reserve University, in Cleveland Ohio. He also Technical School. He also has been trained as a Green Belt & Black Belt has a Bachelor of Science degree in Electrical Engineering from in Six Sigma. Youngstown State University.
NANCY GIORDANO JIM WINTER Strategic Futurist, Corporate Strategist, Director, Global Process Business, Keynote Speaker Rockwell Automation Described as endlessly optimistic, Nancy is a Jim joined Rockwell Automation in 2015 and strategic futurist with a drive to help enterprise is responsible for the Global Process Business. organizations and visionary leaders transform Jim leads the PlantPAx system evolution and the to meet the escalating expectations ahead and implementation of company-wide strategies to to guide those ready to build more relevant and ensure the global process automation business sustainable solutions. Recognized as one of the world’s top female meets customer’s needs. Jim is currently serving on the Board of futurists, she has spent her career building, shaping and evolving a Directors of the Measurement, Control & Automation Association. portfolio of $50 billion worth of major global brands. Previously, Jim held various positions during his sixteen years with Emerson Process Management. Most recently, he was Director of Her extensive knowledge of the drivers shaping our future (and Plant Turnaround and Lifecycle Services where he was responsible driving business) have guided transformation projects with The Coca for developing and executing global strategies to drive incremental Cola Company, Brinker International, Sprint, Nestle, Acumen, Energizer, business across Emerson’s customer base. Prior to that, Jim held Sprint and many other Fortune 500 companies. Most recently, Nancy product development and system deployment roles with Emerson. helped build an Artificial start-up, produced an executive summit He was a systems engineer with Honeywell – Industrial Automation on the most disruptive technologies, and currently is championing and Control and Bailey Controls (ABB) focused on boiler control and brands committed to keeping community banking alive on one end optimization. Jim holds a Bachelor of Science degree in Chemical … and restructuring a more human internet on the other. Engineering from Arizona State University and an Executive Master Nancy has been ranked as one of the World’s Top Female Futurists of Business Administration degree from the University of Texas. (research by Ross Dawson) and was voted 7th Woman of Influence on the Future of Leadership list (Women Speakers Association).
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GENERAL SESSION SPEAKERS
DAVID RAPINI MICHAEL TAY Business Manager, PlantPAx Project Manager, Advanced Analytics David Rapini brings over 25 years of experience in Michael Tay is the Product Manager of Advanced automation to the PlantPAx product management Analytics at Rockwell Automation. He has worked team. With a background that crosses thru most for thirty-three years in model-based control and industrial verticals David has field experience optimization and more recently with application on projects ranging from ultra high-speed on broader machine learning. Mike is constantly packaging equipment to large green field process investigating and developing innovative startups. For the last 10+ years Dave has been filling various product manufacturing applications of machine learning and model-based management roles at Rockwell Automation with ownership of solutions that deliver higher performance to manufacturers. This products ranging from Logix Controllers and their design tools, to HMI includes Data Explorer, Pavilion8, PlantPAx MPC, Soft Sensors, Software communications and the PlantPAx product offering. More recently CEM and Real Time Optimization leveraged today across a broad David works as the business manager for the PlantPAx offering range of industrial sectors. working to drive growth through new innovative technologies in the Rockwell DCS offering. STEVEN DEL RIO Global Business Manager – ALLAN RENTCOME Process and Machine IA Safety Director, Global Solutions Technology Serving the industrial automation market for over Allan has extensive experience in applying and 28 years, Steven Del Rio has experience across delivering technology in Process Control with industries including steel, oil and gas, chemical, a focus on O&G. He has extensive knowledge pulp and paper, food and beverage, automotive, in Process Safety and has been responsible for and pharmaceutical. He has extensive knowledge leading teams developing fault tolerant and in General Machine Safety and Process Safety Industries and holds a safety rated controllers. In his current role, Allan Bachelor and Master’s degree in Electrical Engineering from Cleveland provides leadership and strategic direction for solutions technology State University. In his current role as Global Business Manager, Steven and architectures delivered as part of the Global Solutions Delivery leads Process and Machine IA Safety, as well as fosters Portfolio organization. He leads a global technology team focused on delivering development, evolution and vision while driving market engagement the Connected Enterprise in the O&G industry. Allan holds Degrees in and customer satisfaction. Computer Science, and Electrical Engineering.
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CUSTOMER ADVISORY BOARD The Customer Advisory Board represents a broad set of companies from the process industries that provide direction for the Process Solutions User Group, drive product and solution requirements by acting as a consultant to Rockwell Automation, and share best practices across companies and industries. They are readily available to answer any questions you may have about PSUG 2018.
Todd Anslinger Ronan Bane Greg Bixler Eric Blevins Gary Cutler Control Systems Senior Manager - Electrical Engineering Control Systems Engineer Corporate Engineering Engineer Automation Technical Leader Eastman Technologis Chevron GEA Process Kimberly-Clark Chemical Co. Procter & Engineering Inc. Gamble Co.
Brian Ellerbeck Larry Grate Jay Hardison Ed Hutchins Jim Labonty Manager Engineering Director of Technology Instrumentation and Manager Control Director, PGE Services PREMIER System Controls Technologist Systems Engineering Process Automation Phillips 66 Integrators Jacobs American Pfizer, Inc. Midstream CH2M Electric Power
Jack Ritjema Gabriel Rivera John Steckler Jerry Steenhoek Process Automation Automation & Process Process Automation Chief Technologist Consultant Control Senior Consultant Manager Interstates Control Gerrie Electric DuPont Archer Daniels Systems, Inc. Wholesale Ltd. Midland Company
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GENERAL SESSIONS / KEYNOTE ADDRESS
The Seven Technologies That Are Changing Everything Nancy Giordano, Strategic Futurist, Corporate Strategist, Keynote Speaker Nancy and her company has curated the leading experts on Artificial Intelligence, Robotics, Nanotechnology, Virtual + Augmented Realities, 3D+ Printing, Cybersecurity and Human-Machine Interface. What is the gist? Why do these matter and what can businesses expect looking ahead?
Smart Production: Digital Driven, Big Impact John Genovesi, Vice President, General Manager Information Software Business, Rockwell Automation How effectively can you manage your process, time and materials? Are you on the path to digitally transform your operations? You need to gather insights as closely as possible to devices and closet to those who will act on those insights. That’s when the smallest of decisions make the biggest impact. You need solutions that capture data, transform that data into analytical and virtual capabilities, and provide predictive insights through machine learning. FactoryTalk® Analytics powered by PTC inspires you with faster insights through self-service, intuitive storyboards you can create with a single click, and smart fusing of data sets. Use natural search language to query and diagnose and resolve issues on the fly. Speed decision-making to tighten production and maximize revenue. Leverage augmented reality for workforce training, digital work instructions, or enable maintenance personnel and more. We will also take a look at some specific industry examples. It’s one challenge to know what’s happening in your facility, it’s another to be able to quickly respond!
Technology Roadmap: Digital Transformation in Process Operations Jim Winter, David Rapini, Allan Rentcome, Michael Tay, Steven Del Rio, Rockwell Automation Digital transformation is rapidly changing multiple industries and the platforms as we know it. Are you ready for the future? Success requires seamless and secure connectivity between the equipment and the enterprise, as well as the ability to contextualize and analyze the wealth of data available from all levels of the control system. Learn how Rockwell Automation® is leveraging input from its users to help drive our latest release of the PlantPAx® DCS and multiple process solutions. We’ll explore ongoing developments in the roadmap that aim to deliver increased value for process industries to help users benefit from The Connected Enterprise.
ROCKWELL AUTOMATION | 17 Process Solutions User Group
TECHNICAL SESSIONS
TS01: PlantPAx® System: What’s New and What’s Next TS06: Exploring the New Features and Capabilities for Version Tim Schmidt, Rockwell Automation 4.0 of the Rockwell Automation® Library of Process Objects Discover the newly released features of the PlantPAx® distributed control Dale Reed, Rockwell Automation system and what’s ahead for the upcoming release. Explore each new feature Russ Brandes, Rockwell Automation in depth and learn about the benefits this modern DCS offers compared to Michael Rudder, Rockwell Automation traditional DCS systems. This session is an in-depth discussion of the new features and capabilities incorporated into version 4.00 of the Rockwell Automation® Library of Process TS02: Defining and Sizing PlantPAx® Systems – Architectures Objects. Topics include the new HMI look and feel and area-based security and Best Practices models, command source and object ownership model, new PID control John Cousins, Rockwell Automation features, combined dosing instruction, support for Logix 5380, 5480 and 5580 Need to confirm proper sizing for a new system or a system expansion? Want controllers, and various changes to Intelligent Motor Control objects. to ensure your system is designed for optimal performance? This session explores the latest Rockwell Automation® tools, capabilities and guidelines to TS07: Deploy and Manage a Virtualized help you define and size the appropriate PlantPAx® system architecture based PlantPAx® System on your project requirements. We will review architecture rules and the latest Chris Stearns, Rockwell Automation PlantPAx® System Estimator capabilities including virtualization, networking Virtualization helps extend the life of your control system, optimize computing and licensing considerations. resources, and increase system uptime, while helping you maintain and secure your system. In this session, we will leverage VMware software to discuss TS03: Implementation of PlantPAx® Systems - Best Practices deployment of the PlantPAx® Virtual Image Templates and you will learn to use and What’s New Microsoft Remote Desktop Services, Rockwell Automation® Licensing and ACP Dave Rapini, Rockwell Automation ThinManager® to improve your system’s accessibility and security. Implementing a DCS successfully requires engineering efficiency and consistent delivery. In this session, you’ll learn how to bring the Rockwell Automation® TS08: Batch Management: Overview and What’s New PlantPAx® DCS to the market faster using the latest capabilities and guidelines Dan UpDyke, Rockwell Automation for implementation. Discover ways to deploy your PlantPAx® system efficiently The Rockwell Automation® modern batch solution leads to new productivity using tools that increase productivity, and leverage best practices from field gains through ground breaking new products. This session explores the features experience. See the new capabilities provided by the latest PlantPAx® System and new capabilities of FactoryTalk® Batch Version 13 software, controller- release and get a preview of future releases. based sequencing with the SequenceManager™ solution, and new mobility capabilities. The session also previews upcoming capabilities of the TS04: Administration and Maintenance of PlantPAx® Systems - Rockwell Automation® batch and sequencing portfolio. Best Practices and What’s New John Cousins, Rockwell Automation TS09: Securing and Connecting Your PlantPAx® Systems to the Are you looking for guidance on keeping your system current and healthy? Enterprise: Best Practices Learn the latest guidelines and tools for the administration and maintenance Timothy Mirth, Rockwell Automation of the PlantPAx® system. See new guidance and tools being provided this year Integrating your PlantPAx® systems with your enterprise enables better and get a preview of what’s coming in future releases. visibility and collaboration that can help improve your bottom line. In this session, you will learn best practices to make this integration happen, including TS05: Exploring the Functionality of the standard reference architectures and the latest in security and application Rockwell Automation® Library of Process Objects guidelines. Discover how these capabilities align with The Connected Enterprise, Dale Reed, Rockwell Automation as well as implications of establishing an enterprise data infrastructure and/or Johann Kotze, Rockwell Automation cloud-based applications. The Rockwell Automation® Library of Process Objects lets you quickly develop process solutions with rich functionality and known performance. In this session, objects in the library and their functions within a typical process control system are presented. Common library features such as command sources and alarms, and features for operations, maintenance and engineering personnel are explained. New features in the 4.00.00 Library release are highlighted. Walk away with tools to more effectively develop, operate and maintain process systems.
18 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
TS10: Manage Your Automation Asset Investments TS14: The Six: Fundamental Regulatory with FactoryTalk® AssetCentre Process Control Strategies Scott Oakley, Rockwell Automation Dale Reed, Rockwell Automation Design and Operating teams need a solution to manage change control while In this session, gain an understanding of six fundamental regulatory control having visibility into the lifecycle of their investments. PlantPAx® systems strategies and learn how to implement them using the Rockwell Automation® leverage FactoryTalk® AssetCentre to manage your system elements and critical Library of Process Objects. Code and demonstrations on running hardware devices to gain comprehensive asset management capabilities such as change are provided for PID Feedback, Feedforward, Cascade, Ratio, Split-Range control, lifecycle management, solution logging detail, and automated backups. and Override Select strategies. Lists of advantages, disadvantages and other considerations for the strategies help you understand when to apply each. TS11: Get Started with Embedded Analytics and Mobility Jennifer Mansfield, Rockwell Automation TS15: Leveraging the PartnerNetwork™ Program to Secure Our embedded analytics offerings are designed to provide key insights. Learn Your Connected Enterprise how Project Sherlock can make operational predictions and FactoryTalk® Gregory Wilcox, Rockwell Automation Analytics for Devices can diagnose device issues. When coupled with the Industrial IoT (IIoT) offers business benefits through innovative technology TeamONE mobility and collaboration app, team efficiency results. Compliment such as mobility, analytics and cloud. The challenge for industrial operations is your operational excellence journey by making decisions as close to the data to develop a balanced security stance. Protecting IIoT assets requires a holistic source as possible. security approach to help address threats. This approach uses multiple layers of diverse PartnerNetwork™ program technologies for protection and detection, TS12: Delivering a Cyber Secure System Using IEC 62443 applied at different levels, while being implemented by different personnel. Heath Bewley, Rockwell Automation Is your system installer aligned to provide a cyber-secure solution throughout TS16: Considerations for Simplified Integration your control system’s lifecycle? In this session, we explore the industrial of OEM Skid Equipment automation cyber-security standard IEC-62443-2-4, which defines the activities Ronan Bane, GEA Process Engineering needed to implement a cyber-secure design, installation plan (integration), Peter Bermingham, GEA Process Engineering and maintenance program critical to protecting your control system and Damon Sepe, Rockwell Automation components. Learn how Rockwell Automation® has adopted IEC-62443-2-4 Attend this session to see how GEA, one of the largest global suppliers of requirements in their delivery and service arms to offer a systematic solution for process equipment and technology uses Rockwell Automation® products and the secure lifecycle management of your control system. the PlantPAx® system to simplify integration of OEM skid equipment. This presentation will identify common integration issues, how they were addressed TS13: DCS Modernization Tools, Tips & Tricks to Mitigate Risks by GEA, and summarize tools available from Rockwell Automation®. Chris King, Rockwell Automation Lee Swindler, MAVERICK Technologies, TS17: How to Improve Plant Operations Through a Rockwell Automation Company Better HMI Graphics In today’s dynamic manufacturing environment, companies are constrained by Emily Smith, Rockwell Automation limited capabilities of their legacy DCS and their ability to support these legacy Plant operators make decisions every day that can directly influence systems. This session explores the barriers and benefits of modernization, profitability. In this session, we’ll equip you with the tools you need to create valuable methodologies, execution practices, and tools that help with planning, meaningful graphics that present the right amount and type of visual detail to budgeting, and replacing legacy DCS systems. enable improved operational efficiency and promote better decision making.
ROCKWELL AUTOMATION | 19 Process Solutions User Group
TECHNICAL SESSIONS
TS18: Next Generation Distributed I/O and Safety Instrumented TS22: Bringing Technology and Intelligence to System I/O Optimize WAGES within Your Industrial Facility Rosh Chathoth Sreedharan, Rockwell Automation Thomas McDonald, Rockwell Automation Justin Ryan, Rockwell Automation Kelvin Hurdle, Rockwll Automation Learn more about the I/O needed to operate your distributed control system. Energy costs, comprised of WAGES, usually account for between 10 and 40 Discover FLEX 5000™ I/O that helps to create smart, productive and flexible percent of all production costs. Companies implementing focused sustainability industrial control systems while delivering enhanced communication with 1 GB programs coupled with innovative technology and automation solutions EtherNet/IP™ connectivity. Consider the advantages of using intrinsically safe can reduce energy and water usage by 30 percent. Improving the speed and 1719 Ex I/O as a solution in hazardous areas. Explore an application to deploy an accuracy of decision making based on having the right information in the hands SIS using the 1715 family of I/O. of the right expert is essential to future competitiveness and productivity. TS19: Understanding Recent Changes in Process TS23: Automation Projects: Why Are They So Difficult Safety Standards to Manage? Pete Skipp, Rockwell Automation Lee Swindler, MAVERICK Technologies, a Rockwell Automation Company It’s been 15 years since the first release of IEC 61511 - “Functional Safety: Safety Today’s process automation projects present unique challenges Instrumented Systems for the Process Industry Sector.” The second edition for project managers and their teams, who have found them more updates, released in 2017 and adopted in North America in early 2018, may difficult to execute relative to other types of projects. In this session, well impact your approach to process safety. Find out what has changed, why we will review the reasons why and what you can do to help ensure it changed, how it might affect your company, how Rockwell Automation® can the success of your project. help you, and much more. TS24: Greater Process Reliability in Our Digital Era TS20: ThinManager® Delivering and Managing Content in The Ryan Williams, Endress+Hauser Connected Enterprise Explore how reliable instrumentation solutions, an empowered workforce and Doug Coulter, Rockwell Automation smart connected systems are leading to greater process reliability. During the ThinManager® is a powerful platform designed to simplify the way productivity session, we will discuss industry reliability challenges, application solution content is delivered, and devices are managed within manufacturing examples, and ideal use cases for applying innovative digital systems. We will environments. Learn how ThinManager® can revolutionize everything from also share business gains from proven process reliability programs. the plant floor to the control room, change the way you view mobility in those areas, and deliver and manage The Connected Enterprise today. In addition, this TS25: EtherNet/IP™ in the Process Industries and Highlights session will reveal what to look for in the 11.0 release due out later this year. from the ODVA Industry Conference Michael Bückel, ODVA TS21: Automation Productivity Tool – Studio 5000® Application Shannon Foos, ODVA Code Manager Learn about current activities, and those planned for the future, that will Lorenzo Majewski, Rockwell Automation enable EtherNet/IP™ to be used in facilities to provide unprecedented access Want to quickly build your automation projects using reusable code – instead to data across the process facility. This session will explore highlights and new of programming? This session demonstrates the newest Studio 5000® members from the ODVA Industry Conference, as well as technology initiatives, Application Code Manger (ACM) capabilities. Walk through use of configuration foreshadowing developments relevant to process automation users who – selecting library objects and providing configuration data – with the end want to seamlessly connect their information systems, control systems and result of an ACD file, which can be downloaded to a controller to help you field devices. reduce risk, cost and time to market for your project. TS26: Control Loop Performance Monitoring from Small to Large Bob Rice, Control Station Controller Performance Monitoring (CLPM) has traditionally been seen in large chemical plants due to cost and complexity. PlantESP is an intuitive CLPM technology that scales from 10s to 1000s of PID controllers. In this session, you’ll learn how large and small manufacturers use their existing historical data to create opportunities for continuous improvement. Discover architectural details, basic metrics, example workflows, and sample results.
20 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
TS27: Alarm Management: A Journey, not a Destination TS30: Simulation and Training Tools for a PlantPAx® Todd Stauffer, exida DCS Using Virtual Reality and Multiple Users Alarm management is an ongoing activity that should follow the ISA-18.2 Mike Vernak, Rockwell Automation lifecycle. This session discusses the elements of the lifecycle and how to follow Winston Jenks, Cape Software it with a PlantPAx® system. It also shows features of the PlantPAx® system Martin Braniff, Cape Software that users can leverage to optimize alarm system performance and operator This presentation will explore the features to connect non-production systems response to alarms. to your PlantPAx® DCS, such as a simulation system for FAT, operator training, and sandbox development systems. We will explore the use of virtual reality TS28: HART instrument integration: Always Simple and to enable a larger group of operators to participate in training that allows for Straightforward, Now Delivering Increased Value collaborative testing and preparedness. Multi-player capability also allows Tom Benson, Spectrum Controls for team simulations of emergency procedures. We will explore Studio 5000® Frank Schirra, Rockwell Automation Emulate for OTS that enables faster and more detailed training than has been The HART instruments that you have installed, or are about ready to add, previously possible. are easily integrated into a PlantPAx® system and deliver a consistent user experience using Allen-Bradley® and Spectrum Controls HART I/O. TS31: Build the Factory of the Future with FactoryTalk® Analytics In this session, you will also learn how to extract information from HART and ThingWorx devices connected to non-HART enabled I/O using multiplexers Andy Balousek, Sales and Distribution VP, PTC or WirelessHART technology. Connected operations are driven by actionable insights. Industrial organizations are tasked with turning raw, industrial IoT data into proactive insights to TS29: WirelessHART Solution From Pepperl+Fuchs Adds tighten production schedules and maximize revenue. This session reviews how Equipment Flexibility to Pharmaceutical Manufacturing FactoryTalk® Analytics and ThingWorx synergize to enable advanced analytics Scott Hatch, Merck capabilities and discusses key elements for applying the solution in the Garry Cusick, Pepperl+Fuchs context of the factory. Come hear how Merck improved operations by monitoring data from a mobile pumping skid located in their processing areas using a WirelessHART solution TS32: Getting the Most out of Functional Safety Lifecycle Steps: from Pepperl+Fuchs. The tightly integrated Pepperl+Fuchs WirelessHART The Benefits of Quantitative Risk Analysis Methods gateway was added to an existing ControlLogix/OSIsoft PI System infrastructure Patrick O’Brien, exida and enjoyed simple installation and device configuration. The management of functional safety per IEC 61511 requires the completion of performing either qualitative, semi-quantitative, and quantitative process hazard assessments. This session discusses quantitative risk assessment methodologies, and the benefits for subsequent lifecycle steps including more accurate SIL targeting and the potential for lower overall safety costs.
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ROCKWELL AUTOMATION | 21 Process Solutions User Group
HANDS-ON LABS
HOL01: PlantPAx® Process Application Development HOL06: Truly Distributed Batch: Deploying Controller-Based Rob Munk, Rockwell Automation Sequences with FactoryTalk® Batch David Rapini, Rockwell Automation Lloyd Larsen, Rockwell Automation Chris Stearns, Rockwell Automation Mark Shepard, Rockwell Automation Get hands-on experience developing a PlantPAx® DCS project using the new Modern batch systems must provide for flexible architecture and distribution Rockwell Automation® Library of Process Objects V4.0. In this lab, you will of batch execution. SequenceManager™ opens new possibilities for skids, off configure a small controller and HMI application with pre-defined library network systems, and single unit control. Learn how to integrate these systems objects and sample control strategies. Using these library objects for common to a plant-wide batch system by using SequenceManager™ sequences in the functions helps to reduce engineering time and provide a consistent starting controller with FactoryTalk® Batch v13. point for system implementation. HOL07: Studio 5000® Application Code Manager Process Project HOL02: AADvance® Process Safety Implementation Lab Execution and Library Management Stefan Mizera, Rockwell Automation Lorenzo Majewski, Rockwell Automation The AADvance® process safety solution is a truly distributed, scalable architecture Quickly build your process automation projects using the comprised of a hardware controller and a software environment that allows you Rockwell Automation® Application Code Manager (ACM). Create project to apply different levels of redundancy as required by specific parts of your content and run it in a controller by selecting library objects, providing application. It offers a high level of flexibility from small quantity I/O to large configuration data, and initiating a project build (ACD) file. In addition, you will systems, non-safety to SIL 3 and fail-safe to multiple fault tolerant. This lab will have the opportunity to create a library object and publish library objects show you how to select, configure and deploy a flexible architecture using the into the ACM database, including highly parameterized objects for modular AADvance® process safety solution. reuse and flexibility. HOL03: ThinManager®: Centralized Content and HOL08: Start Analytics by Exploring Manufacturing Data Device Management Michael Tay, Rockwell Automation Nick Putman, Rockwell Automation See how easy it is to learn and interact with diverse types of production data Choose the basic or advanced version of this lab for the ThinManager® using FactoryTalk® Analytics Data Explorer. You will merge, clean, enhance and platform. The basic option introduces the building blocks of ThinManager® analyze production data to discover new insights. Find out how easy it can be while demonstrating its ease of use and flexible content delivery options within to take your data for a spin, generate correlations and useful plots and how to a PlantPAx® environment. The advanced option starts with a new server and use this brand new analytic product designed to generate value from works through the steps, including installing and configuring remote desktop a Connected Enterprise. services, to build a complete ThinManager® deployment. HOL09: Basic Stratix® Switch and EtherNet/IP™ Features in HOL04: Easy Advanced Control Embedded in PlantPAx® Converged Plantwide Ethernet (CPwE) Architectures Michael Tay, Rockwell Automation Susan Vue, Rockwell Automation Model Predictive Control (MPC) increases capacity, quality and performance. This hands-on lab will cover various techniques and best practices using Learn to use new Process Library MPC Accelerator tools to make deployment EtherNet/IP™, including Stratix® 5700 and Stratix® 8000 hardware easier and quicker. In addition, MPC in the chassis is simple and robust. Learn familiarization. It will demonstrate how to configure Stratix® switches using how to develop advanced control or execute strategic project steps. the Device Manager, the AOP and controller tags in Studio 5000®; and how to use the Stratix® FactoryTalk® View faceplates for diagnostics. It will also show HOL05: Controller-based Batching Using SequenceManager™ configuration and diagnostics of a Device Level Ring (DLR) Topology. Lloyd Larsen, Rockwell Automation Mark Shepard, Rockwell Automation HOL10: Introduction to Network Security Lab Pinghua Zhao, Rockwell Automation Dan Lahr, Rockwell Automation SequenceManager™ provides batch sequencing in the Logix family of A resilient industrial network security system is essential to ensure that data is controllers, adding power capability closer to the process, and opening new protected and that proper access is only given to the right people at the right time. In possibilities for skids, off network systems, and single unit control. As part of this session, you will learn the basic security functions you can use to start optimizing a modern batch system, it helps create architecture flexibility, true distribution security in your plant network. See how security features in managed switches, like of control, and scalable solutions. This session will allow you to configure and port security, access control lists, and port thresholds, as well as specific capabilities of run SequenceManager™ in Logix Designer application, ViewSE, and deploy the Stratix® 5950 Security appliance with deep packet inspection, can help mitigate batch reports. potential security risks.
22 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
CUSTOMER APPLICATION CASE STUDIES
CS01: Greenfield DCS Chemical Project Delivered Successfully CS05: Leading Pharmaceutical Manufacturer Modernizes Through Collaborative Execution Platform to Maintain Reliability Jake Sarpen, Lead Process Engineer, Croda and Consistency Jason Engle, Director of Project Acquisition, Endress+Hauser John Glenski, President, Automation Plus Christopher Hudson, Control Systems Engineer, A leading pharmaceutical manufacturer modernizes from Allen-Bradley® Applied Control Engineering PLC-5 controller with PanelView™ terminals to a Rockwell Automation® Learn why Croda, a leading specialty chemical company, selected a PlantPAx® process control solution. Automation Plus completed the engineering and solution for its greenfield Ethylene Oxide production facility. Hear how System programming delivering a high value solution with lower batch cycle times, Integrator, Applied Control Engineering, Inc., and Strategic Alliance Partner, electronic batch records, better availability of spare parts and a more Endress+Hauser proved instrumental in delivering a complete solution that consistent product. included PlantPAx® DCS, intelligent MCCs, AADvance® SIS, alarm rationalization workshops, a modern control room, and instrumentation integration. CS06: Resilient PCS Brings Seamless Integration and Millisecond Processor Response Time to Major CS02: City of Tacoma Wastewater Treatment Plant Implemented Financial Institution a New DCS to Modernize Their Aging Infrastructure Serge Zinger, Account Executive, Thermo Systems LLC Chris Roberts, Operations Manager, City of Tacoma Jason Wittkamp, P.E., Director, Thermo Systems LLC Lucas Koelle, Production Manager, TSI A major financial institution in New York City experienced a significant After its legacy systems became increasingly costly to support, disruption in operations after a severe power outage from Superstorm Sandy. the City of Tacoma Wastewater treatment Plant turned to After building a resilient onsite electrical generation and chilled/hot water Rockwell Automation® and Technical Systems, Inc. to modernize their facility as a safeguard against any future loss of power, Thermo Systems infrastructure. The session will discuss total cost of ownership, the importance deployed a PlantPAx® solution to monitor and control the balance of plant of dedicated support, and lessons learned implementing a PlantPAx® system system for the 6.6MW cogeneration plant. with a modern network infrastructure and industrial data centers including, controls, historian, visualization, asset management and reporting. CS07: Energy Complex Boosts Capacity and Increases Available Power During Peak Demand CS03: DuPont Upgrades to a Modern Integrated Control System Rod Harris, Automation Engineer, Stellar Energy in Food Ingredient Production Steve Balek, Automation Lead, Stellar Energy Eric Barber, Sr. Production Engineer, Duke Energy’s Hines Energy Complex is home to North America’s largest DuPont Nutrition & Health turbine inlet air chilling (TIAC) system with thermal energy storage (TES). With Rockwell Automation®, learn how it is possible to self-deploy Learn how system designer Stellar Energy used the PlantPAx® DCS to increase a complete automation system upgrade from the ground up with minimal power during peak demand, lower NOx emissions, and recover 220 MW of outside support. Discover how this DuPont food ingredient facility migrated power lost due to ambient conditions in one of its most challenging TIAC from an obsolete legacy system to a Rockwell Automation® platform with with TES solutions. greatly improved troubleshooting and visibility. CS08: Food Producer Modernizes Fermentation Process with CS04: PPG Minimizes Risk and Matches Performance Needs by Minimal Downtime Implementing SIS System Holly Becker, Corporate Account Manager, Matrix Technologies, Inc. Matt Kinsinger, Sr. Process Control Engineer, PPG Industries Brice Williams, Process Engineer, Tate & Lyle PPG, a leading specialty materials producer, was evaluating different Tate & Lyle, a global provider of food ingredients, had an obsolete, techniques to reduce the level of risk in their facility. With the help of a undocumented DCS system on their fermentation process. To develop a Rockwell Automation® delivery team, PPG decided to implement an robust PlantPAx® migration solution they teamed with Matrix Technologies. AADvance® Safety Instrumented System (SIS). This system provided the The modernization provided the ability to make online process changes and risk mitigation targeted at a reasonable cost, and also offers expandability increased serviceability thanks to Rockwell Automation® technology. should the plant need to scale up in the future.
ROCKWELL AUTOMATION | 23 Process Solutions User Group
CUSTOMER APPLICATION CASE STUDIES
CS09: Out of the Box PlantPAx® Features Helped CS13: A Digital Transformation in Operations with Model Chemical Plant to Improve Operations Predictive Control Peter Rasenack, Business Director, AVS Technology AG Kevin Ludwig, Sr. Electrical & Controls Engineer, Beam Suntory Cesar Knaup, Managing Partner, Control de Procesos S.R.L. Kentucky Bourbon is an American tradition with an effervescent past. Few For the chemical industry, tight operating margins means the application brands invoke equal pride in this history than Jim Beam. See how Beam Suntory of digital production technologies is critical to reducing costs and meeting leveraged the modern capabilities of Pavilion8 MPC to significantly improve varying customer demands. The implementation of a modern DCS by Control quality deviations in their unique, legendary recipe. de Procesos SRL, taking advantage of the easy and intuitive PlantPAx® user interface helped this chemical producer to make quick decisions and keep the CS14: Mindset Change Leads to a Complete Gold Mining plant up and running. Modernization André Carvalho Guerra de Almeida, Production Supervisor, TAGNA CS10: Utility Operations Control Systems Upgrade Mitigates Gold extraction company Anglo Gold sought to expand their old SCADA system, Risks and Increased Equipment Uptime but TAGNA showed them the opportunity to implement the PlantPAx® DCS Bob Davis, Manager of Automation and Instrumentation, and to take advantage of using it without any additional costs. Anglo Gold Bristol-Meyers Squibb got the idea and decide to migrate the old system entirely to PlantPAx® DCS. Nate Viers, Project Engineer, Rockwell Automation After modernizing, Anglo Gold experienced ease of use thanks to standard The Central Utility Plant is the heart beat of any large facility or campus. programming, faster maintenance time, and increased visibility into Reliability is a key factor for maintaining operations. If an unexpected the process. outage occurred, it could halt operations for most areas served. Learn how Bristol-Meyers Squibb was looking to overcome problems without dated CS15: WRALC Aerospace Maintenance Facility Increases hardware and inconsistent plant procedures in their utility operations by Utilization by 50 Percent implementing a new PlantPAx® system. Keith Rainey, Senior Engineer, PREMIER Systems Larry Grate, Director of Technology, PREMIER Systems CS11: PlantPAx® System Provides Secure, Standardized Repairs and maintenance of aircraft systems at Warner Robins Air Logistics Control System and Real-Time Blending Adjustments Center was tethered to an unreliable proprietary control system prone to Tim Barthel, Vice President Automation Solutions, Cybertrol Engineering running the wrong recipes. The result: irreparable damage to expensive Accurate batch reporting and standardized process controls were driving factors aircraft parts. Working with PREMIER System Integrators, the organization for this major cheese producer to choose Cybertrol Engineering, the PlantPAx® implemented a new solution with tightly integrated FactoryTalk® Batch, DCS, and FactoryTalk® Batch. Learn how real-time blending statistics help Historian, VantagePoint and ThinManager® software. The new system has operators make adjustments on the fly and how the new system provides for improved reliability and flexibility, boosting utilization by 50 percent and secure, easily validated operations. saving tens of thousands of dollars in under 60 days. CS12: Winemaker Achieves Precise Process Control CS16: Enhanced Safety and Reliability for Mass and Heightened Visibility Transit System Casey Noonan, Project Manager, IAG Industrial Automation Group Amit Gersund, Business Development Manager, Bryce Philpot, Project Manager, IAG Industrial Automation Group L&T Electrical & Automation For winemakers, the slightest change in process can mean variation in the Football fans’ mobility will be significantly aided by the seamless transportation complex flavor palate of a wine. That’s why system integrator, Industrial experience which Qatar Rail will offer for FIFA World Cup 2022. With the Automation Group, upgraded their customer from legacy PLC-5 and capacity to handle 600,000 passenger trips per day, the life safety of the mass pneumatic control to a PlantPAx® system. The modernization allowed transit system is a very critical aspect of the system design implementation. for a more accurate final product and production of a wider variety wines This was coupled with a tight delivery schedule of 24 months. L&T Electrical using the same evaporator. & Automation, a Rockwell Automation® system integrator, will discuss how flexible Rockwell Automation® products helped deliver 37 uniform stations with safety and reliability.
24 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
CS17: Brewer Finds Peace of Mind Integrating With CS21: Flexible & Scalable Solution for Bioreactor Process Control Rockwell Automation Craft Brew System and Data Collection Chris Marinucci, Integration Manager, OBG Guru Thakkar, Sr. Project Manager, Andrew Hausman, Operating Partner, Motive Partners Automated Control Concepts, Inc Ithaca Beer Co. A biopharma manufacturing company was looking for a flexible, reliable and Retro fits are complicated and can come with their share of challenges. Learn scalable platform for control of their bioreactors of varying brands and sizes. how OBG provided Ithaca Beer, Co. a custom integration of the Rockwell The flexibility in manufacturing was the driving force behind the search for Automation® craft brew solution that fit Ithaca’s specific process. Hear the such a solution, as this would allow the company to leverage quick product benefits of a phased commissioning that advanced production from a manual changeovers with single use bioreactor technology already in place. to automated process. CS22: Marine Vapor Recovery - Redundant Architecture Helps CS18: Biotechnology Leader Achieves Flexible Manufacturing Phillips 66 Meet New Federal Guidelines for Batch Application Arlene M. Weichert, Executive VP of Sales, Elvin Pérez Adrover, p.e., Principal Automation Engineer, Amgen Automated Control Concepts, Inc. Amgen Puerto Rico is one of the world’s leading biotechnology companies, Ilan Freiner, Project Manager, Automated Control Concepts, Inc. transforming new ideas and discoveries into medicines for patients with serious To meet new federal guidelines, a Phillips 66 refinery required a new illnesses. The company brings the same innovation to its production facilities. control system for the “marine vapor recovery” associated with loading They’ve improved the existing ISA-88 modular structure in its batch application of fuel to barges. See how Automated Control Concepts delivered a to reduce development time and effort, even with limited internal resources, Rockwell Automation® based solution and met the customer’s process, paving the way for flexible manufacturing at its major pharmceutical facility. functional, regulatory and information needs. CS19: PlantPAx Platform Tank Gauging Implementation and CS23: Phased Modernization of Process Control System at Global Upgrade for Phillips 66 Nutritional Ingredient Producer Facility Scott Thompson, Automation Manager, Ram Ramamoorthy, PMP, Operations Manager, Champion Technology Services MAVERICK Technologies a Rockwell Automation Company When Phillips 66 existing tank gauging system was near end of life, the Dave Dewey, Power & Controls Manager, Global Operations, company chose to work with Champion Technology Services to deliver a Tate & Lyle modern solution that would drive consistency across the facility with the Tate & Lyle, a global leader in nutritional science and production needed to PlantPAx® DCS. The upgrade created process uniformity, eased maintenance update an outdated Foxboro I/A DCS system at their Lafayette, IN facility. troubleshooting, created an intuitive operator interface, simplified engineering Working with MAVERICK Technologies, a Rockwell Automation® company, audits, and paved the way for a seamless upgrade of gauge hardware. the decision was made to convert the legacy system covering 3,000 I/O points to a PlantPAx® DCS in a phased approach using ControlLogix® racks and CS20: Gas and Steam Turbine Control System Upgrades Solve I/O. This phased approach used a unique custom bracket design and remote Lack of Real-Time Data and Poor Operational Performance terminal blocks to minimize downtime. The project provided new redundancy Mario Adrián Casaccia, Rotating Machinery R&D&I Manager, capabilities, a common directory server, and a centralized tool for securing, BLC S.A. managing, versioning, tracking and reporting automation-related asset Hernán Echen, Business Manager for Latin America, BLC S.A. information. High availability and reliability are paramount for energy producers. Learn how Argentina-based BLC S.A was tasked with upgrading gas and steam turbine control systems, including conditioning monitoring and instrumentation, to improve asset supervision, access to real-time data and ultimately to increase overall performance.
ROCKWELL AUTOMATION | 25 Process Solutions User Group
CUSTOMER APPLICATION CASE STUDIES
CS24: Mothballed Textile Facility Gets New Life with CS29: Speciality Chemical Producer Improves Performance Modernization to PlantPAx® Across Three Plants with a Connected Enterprise Rob Henderson, Principal Engineer, MAVERICK Technologies a Prakash Tashildar, Senior Manager - Instrumentation, Rockwell Automation Company; Jeff Haywood, Technology Leader, UPL Limited, Unit -5; MAVERICK Technologies a Rockwell Automation Company Jagdish Shukla, Servilink Systems Ltd Rockwell Automation® and MAVERICK Technologies partnered to deliver UPL Limited Unit -5, needed to improve its business intelligence. The company a turnkey PlantPAx® system to Fiber Industries and brought back to life a wanted to be able to optimize the process, reduce downtime, and set textile facility that has been shut down for 10 years. The project included the benchmarks for continuous improvement. They called on Servilink Systems modernization of controllers, drives, safety systems and in the end brought Ltd. to install a PlantPAx® system which resulted in increased visibility through together four manned control rooms and 33 plant floor operator stations using real-time reporting and improved quality through enhanced control of its ThinManager® and an IDC E3000. batch sequencing. CS25: Off The Shelf Batching Solution Provides Cost-Effective CS30: Modernization of Control System and Operational Culture System for Complex Material Tracking and Operational Control Achieves Excellence for ENAMI John Robert Parraga, Process Specialist, ECS Solutions Manuel Parra Fritis, Chief Planning and Ctrl. Maintenance, ENAMI David Littlejohn, Controls Engineer, Saint-Gobain Abrasives Under pressure to achieve operational excellence in a constrained market, For Saint-Gobain, material traceability, dosing precision and recipe ENAMI decided to modernize not only its legacy system but its operational management are paramount in their production of industrial abrasives. culture, as well. With the PlantPAx® DCS, the copper smelting plant gained Teaming with ECS Solutions, learn how 376 material handling silos were real-time data, improved visibility and integrated smart devices. Their cultural managed using a cost effective, of-the-shelf Rockwell Automation® batching shifts and improved control allowed ENAMI to reduce emissions and impact on solution resulting in improved information visibility across the enterprise. the environment and extend the life of their plant. CS26: A Modern DCS Solution Improves Performance CS32: Digital Transformation Positions Bulk Port Operator as of Glass Plants Industry Leader Tiziano Biondo, Senior Automation Engineer, BDF Industries Adolfo Salazar, Operations Engineer, Puerto Ventanas S.A. Vitaliano Gregori, Senior Sales Account Manager, BDF Industries Eduardo Monsalve, Sub Infrastructure Manager, For BDF Industries S.p.A., temperature and quality control are critical to their Puerto Ventanas S.A. client’s furnace and forehearts glass production plant. Come listen to how the Puerto Ventanas S.A. is laying the foundation for its Connected Enterprise. PlantPAx® system exceeded expectations--thanks to its flexible architecture, With a virtualized PlantPAx® DCS, the company has already achieved synergies enhanced control of the process, and application compatibility. between operations, maintenance and logistics, improved productivity KPIs, reduced waste, and achieved insights to detailed cost control. Its next phase CS28: PlantPAx® Implementation Provides Significant will introduce mobility for operators and ERP integration to complete thier Operational, Safety and Quality Benefits for Global digital transformation. Pharmaceutical Company Piyush Rao Head, Process Engineering, CS34: Nexa Improves Safety and Reliability through Legacy Fresenius Kabi Oncology Limited DCS Modernization Part of the global Fresenius Kabi Group, Fresenius Kabi Oncology Limited (FKOL) Daniel Izarra, Automation Leader, Nexa develops, manufactures and markets anti-cancer products for critically and Nexa, which brings the essence of mining into people’s lives, decided to chronically ill patients. As part of a plant modernization project or Go Digital increase its investment in Rockwell Automation® products at one of its mining drive, FKOL implemented the PlantPAx® DCS in an effort to reduce manual facilities. This session will focus on how Nexa improved its safety, availability intervention in processes and to provide for a scalable platform for future and reliability through a phased migration of their legacy DCS to the expansion and automation. Once in place, they found that not only were their PlantPAx® DCS. initial goals met, but they also benefited from improved repeatability and reproducibility, improved safety and quality and the centralized control CS36: Water Treatment Facility Sees 35% Increase in Production of deployed automated equipment. with New Control System Roberto Verge, Director of Control and Industrial Information, Epekom; Jonatan Verge, Technical Support, Epekom In a world faced with ever increasing water demand the ability to rapidly meet customer needs is critical. Learn how Epekom was able to increase water production by over 35% for this water treatment facility and improve overall efficiency of its production process.
26 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
ASK THE EXPERTS
E01: PlantPAx® System Design and Deployment E03: Batch/MES/Electronic Records Moderator: Dave Rapini, Rockwell Automation Moderator: Dan Updkye, Rockwell Automation Panel: Jack Rintjema, Gerrie Electric Wholesale Ltd.; Panel: Bruce Kane, Rockwell Automation; Martin Dittmer, John Steckler, Archer Daniels Midland Company; Rockwell Automation Johann Kotze, Rockwell Automation; Kevin A. Dewitt, Need to integrate your PlantPAx® batch solution into overall production Rockwell Automation planning? Need to have a single record to pull data from multiple systems to Do you want to achieve superior results with the PlantPAx® system? This truly tell the production story? Ask us about the latest system capabilities session allows you to leverage the knowledge of system experts who can help available to maximize the value of your system with recipe management, ensure that the PlantPAx® system is delivered efficiently and designed for production management, and Electronic Batch Records. This session features a optimal performance. Ask us about the latest system capabilities available to panel of subject matter experts ready to answer audience questions and discuss assist in your efforts. This session features a panel of subject matter experts current topics and trends. ready to answer audience questions and discuss current topics and trends. E04: Process Safety/Critical Control E02: Networks/Security - IT and OT Integration Moderator: Steve Del Rio, Rockwell Automation Moderator: Timothy Mirth, Rockwell Automation Panel: Loren Stewart, exida; Peter Skipp, Rockwell Automation; Panel: Jerry Steenhoeck, Interstates Control Systems, Inc.; Stefan Mizera, Rockwell Automation; Anthony Sorbello, Larry Grate, PREMIER System Integrators; Gary Kneeland, Claroty; Rockwell Automation Kevin Tambascio, Rockwell Automation; Umair Masud, Process Safety Management is the development of systems and procedures Rockwell Automation to prevent unwanted incidences that may affect people, assets and the Control system security. SCADA security. PCN security. Industrial network environment. The tools, techniques, standards and programs used in process security. The prevention of intentional or unintentional interference with the safety management are numerous. Whether you have questions regarding operation of industrial automation and control systems is paramount. As Safety Lifecycle, SIL ratings, Safety Instrumented Functions, or other concerns, commercial-off-the-shelf technology increases, enterprise integration expands this is your opportunity to ask the experts about compliance to the latest Global and demand for remote access rises, you must be ever vigilant of cybersecurity. Safety Standards, best practices and methods that can best help you minimize Get your network security questions answered. This session features a panel of risk. This session features a panel of subject matter experts ready to answer subject matter experts ready to answer audience questions and discuss current audience questions and discuss current topics and trends. topics and trends. E05: Intelligent Motor Control/PlantPAx® Integration Moderator: Dave Mazur, Rockwell Automation Panel: Ronan Bane, GEA Process Engineering; Gordon Bordelon, Rockwell Automation; Dale Reed, Rockwell Automation Easy access to critical information from your intelligent motor controls can improve operations, maintenance, and plant efficiency. Now this access is extended to the switchgear and E-Houses of your facility through IEC 61850. This session allows you to leverage the knowledge of experts in motor control and PlantPAx® systems to provide best practices and methods for implementing and leveraging a high level of integration. This session features a panel of subject matter experts ready to answer audience questions and discuss current topics and trends.
ROCKWELL AUTOMATION | 27 Process Solutions User Group
VISIT BOOTH 419 - The Connected Enterprise Industries Pavilion Extend Your Process Experience at the Automation Fair® Event
The digital transformation of your entire operations and value chain – from components to systems and from suppliers to customers – is the key to hidden value which can make a significant contribution to the productivity, quality, compliance and profitability of your enterprise. Through interactive displays, OEM equipment, and featured demonstrations for the chemical, life science, food and beverage, water/wastewater and mining industries, the pavilion will showcase new automation technology developments and provide insight as to how Rockwell Automation® information solutions, process automation strategies, and services are helping both consumer and heavy industries reap the benefits of The Connected Enterprise.
HIGHLIGHTS
CHEMICAL FOOD AND BEVERAGE LIFE SCIENCES producers are improving companies are integrating organizations are using knowledge process safety while smart machines for fully driven operations to improve speed enhancing productivity connected, plant-wide to market, increase visibility into and power control operations production and better monitor regulatory compliance
MINING WATER/WASTEWATER NEW TECHNOLOGIES operations are incorporating smart facilities are helping municipalities are redefining how mining equipment that allows and industry reduce process companies monitor and them to reduce downtime, improve variability and meet regulatory manage their operations recovery and yield, and respond requirements proactively to issues
28 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
INDUSTRY FORUMS
FOOD & LIFE SCIENCES MINING BEVERAGE Nov 14 | 1:00 - 3:00 p.m. Nov 14 | 1:00 - 3:00 p.m. Nov 15 | 9:00 - 11:00 a.m.
WATER CHEMICAL POWER & ENERGY WASTEWATER Nov 14 | 9:00 - 11:00 a.m. Nov 15 | 9:00 - 11:00 a.m. Nov 14 | 9:00 - 11:00 a.m.
THE CONNECTED ENTERPRISE INDUSTRIES PAVILION
Support Rockwell Offices Offices
Service Desk
Bleachers Storage Internet LUNCH Lounge Innovations Engineering EXIT Services our Future
LUNCH ENTRANCE
Integrated Architecture TheThe Connected Connected SHOW FLOOR EnterpriseEnterprise Industries ENTRANCE Industries
Product Selection Smart Devices Internet Global Lounge Lounge
ROCKWELL AUTOMATION | 29 Process Solutions User Group
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NOTES:
30 | Process Solutions User Group 2018 | PHILADELPHIA www.psug.rockwellautomation.com
THANK YOU FOR ATTENDING, and join us next year!
June 2-7, 2019 ORLANDO, FL, USA
November 18-19, 2019 CHICAGO, IL, USA
November 20-21, 2019 CHICAGO, IL, USA
ROCKWELL AUTOMATION | 31 Conne i h us
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Publication PROCES-SP053E-EN-P–October 2018 Copyright ©2018 Rockwell Automation, Inc. All Rights Reserved. Printed in USA. Supersedes Publication PROCES-SP053D-EN-E–October 2017