PERFORATION | FABRICATION | INNOVATION Since 1876, Hendrick Has Been Innovating Perforated Metal Solutions for YOUR a Wide Range of Industries

Total Page:16

File Type:pdf, Size:1020Kb

PERFORATION | FABRICATION | INNOVATION Since 1876, Hendrick Has Been Innovating Perforated Metal Solutions for YOUR a Wide Range of Industries PERFORATION | FABRICATION | INNOVATION Since 1876, Hendrick has been innovating perforated metal solutions for YOUR a wide range of industries. Our expertise is unparalleled in the industry. The broad based knowledge that comes from working with multiple industries gives PERFORATION us a unique perspective on the latest manufacturing technologies and applications. AND Our capabilities go way beyond perforation. We offer an array of high-tech fabrication FABRICATION options that can eliminate labor, time, and provide cost-savings for your completed assembly. Plus, our extensive range of services go one step further with partial to EXPERTS complete turn-key contract assembly operations. Carbondale, PA Perforation & Fabrication Northeast Plant Elgin, IL Owensboro, KY Perforation & Fabrication Profile/Wedge Wire & Fabrication Midwest Plant Southern Plant With three ISO 9001 certified manufacturing locations, we can provide manufacturing flexibility to get product to you faster with minimized shipping costs. Plus, our large material inventory provides shortened lead times. 2 PUT HENDRICK’S BROAD-BASED EXPERTISE TO WORK ON YOUR NEXT PROJECT Perforating • Available in round, square, HENDRICK ADVANTAGES slotted, ellipse, hexagon and a variety of decorative patterns • Perforation sizes from 0.027” up to 6” in diameter. • 130+ years in business • Punch, laser or plasma capabilities Privately • Employee tenure averages Held 10+ years • Wide range of popular materials Company • Nimble—Quick Decisions in stock. Fabricating • Shearing • Vendor managed inventory Flexible • KanBan - Consignment Supply • Punching • JIT • Blanket order contracts Chain • Bending • Notching • Rolling • Procure >30M lbs. of raw material annually • Stamping Purchasing • Raw material consignment Leverage • Leveling programs • Access to metal during shortages • Degreasing • Water Jetting • Laser Cutting & Etching • Disciplined Cost Focus • Drilling • Solid Operating Results Financial • History of reinvestment Strength • Plasma Cutting • MIG & TIG Welding • Spot Welding • Hardware Insertion • In-house tooling capabilities Vertical (design and manufacturing) • Heat Treating Integration • In-house punch manufacturing • Turning • Tapping • Grinding • Polishing • Dedicated lean resources Commitment • PVC Coating • Continuous, best practice to Lean lean events company-wide Manufacturing • Assembly 3 CAPABILITIES Engineering and design support services From basic projects, to those requiring complex and challenging solutions, Hendrick provides quality driven design assistance. We promote collaboration with our customer’s engineers at each stage in the product life cycle. Services include: • Prototype design & build, product development, and production engineering support • Revision control and product data management throughout the production cycle • Design assistance for one-time or repetitive applications • We accept multiple AutoCad file formats Material options (no minimum) Design and value engineering assistance is offered, providing a cost-effective approach to production. We maintain a large inventory of popular materials in stock, in both sheets and coils, providing you with buying power that leads to very competitive pricing and shortened lead times. Plus, our no-minimum order policy offers the same fast delivery and lower pricing on small to medium volume orders. Tooling With hundreds of precision, high-speed perforating tools available, we can readily produce most hole pattern requirements. Aluminum Hendrick’s in-house manufacturing of tools 3003, 5052, 6061, plus more and punches assure that tooling can be Cold Rolled Steel made for custom jobs. Hot Rolled Steel Galvanized Steel G90, G60, E.G. plus more Stainless Steel 304, 316, 430, plus more Additional materials available copper, brass, monel, plastic and more 4 INDUSTRIES Quality materials for diverse applications INDUSTRIES WE SERVE Hendrick supplies perforated metal and fabrication to over 20 end markets across the globe, both directly and • Acoustical • Hammer & Powder Mill through our distribution channel partners. Whether you fit • Agricultural • HVAC one of our major industries served or a smaller, niche market, we have the manufacturing expertise and flexibility to provide • Architectural • Industrial Equipment quality materials for diverse and demanding applications. • Automotive • Medical • Commercial Lighting • Mining & Aggregate • Conveyor Flights • Recycling • Distribution • Retail • Electronic • Security • Environmental • Telecommunications • Filtration • Transportation • Food Processing A D F B E C A. Fan tray for telecomm chasis D. Speaker grill B. Medical test tube tray E. Automotive truck grill C. Truck step plate F. Washing machine drum 5 PERFORATING We can produce unlimited patterns from standard to intricate configurations in a variety of shapes. We also offer in-house cleaning/degreasing and deburring/polishing services. Hendrick’s full width, all-across perforation capabilties save time and money. Process capabilities There are different machine operations used to perforate materials, each with its own manufacturing advantages. Hendrick offers these options at our Pennsylvania and Illinois manufacturing locations. All-across, full width perforating press Fast, and the most economical perforating method, typically used for larger runs. Our high speed perforating presses are CNC punching Laser or plasma cutting capable of punching material up to 60” wide in thickness ranging from .002” to A cost effective method for punching Regardless of the material type or 0.25“. Punch hole size dimensions are from sheet metal in prototype, low volume thickness, we provide the versatility 0.027” to 1.0” in diameter. These presses or in production runs. Hendrick has high- to produce parts with more intricate are capable of punching up to 600 strokes precision equipment that can meet tight geometries and precise dimensions per minute. tolerances. Our 20 to 50-ton presses can using our laser or plasma cutting produce components that are up to 60" equipment. Plus, our punch/plasma wide and up to 3/8" thick, depending on combination machine can perform material. multiple operations that can reduce production costs. 6 FABRICATING Broad range of capabilities FABRICATING CAPABILITIES Hendrick offers complete end-to-end supply chain solutions with our broad range of fabricating capabilities. Regardless of size, • Shearing • Plasma Cutting volume or material, our fabrication options can eliminate • Punching • MIG & TIG Welding labor, time, and provide cost-savings for your completed assembly. • Bending • Spot Welding • Significant tool library • Notching • Hardware Insertion • Large to small components • Rolling • Heat Treating • Prototype to production • Leveling • Turning • Partial to complete turn-key contract assembly operations • Degreasing • Tapping • Multiple finishing options available • Water Jetting • Grinding • Laser Cutting & • Polishing Etching • Assembly • Drilling • Stamping 7 HOW TO ORDER Perforated material - ordering specifications Hendrick offers an unlimited number of pattern configurations in a wide range of materials. To assure quick and accurate quoting or delivery, please refer to these guidelines when ordering Hendrick’s perforated materials. Material – Indicate the type of material required and thickness or gauge. See page 4 for a list of Hendrick’s raw materials. Other metals and plastics are available. Quantity – Indicate number of sheets or linear length of coil required. Sheet Size – Provide width and length. We can accommodate any size up to 60" wide. Common sheet widths: 36", 48" and 60". Common sheet lengths: 96", 120" and 144". Specify hole specs: 1. Hole shape 2. Pattern (staggered holes or straight line) 3. The hole size in inches* 4. The hole centers (distance from the center of one hole to the center of the nearest hole in the next adjoining row) in inches.** See examples of shapes and patterns on the following pages. Provide open area: Provide the open area (total hole area, compared to sheet size) on the perforated sheet, indicated by percent. Typical open areas range from 2 to 80%, however 70% and higher can distort the material. Specify margins: 1. Specify “Minimum” or “No Margins” if not important. If margins are required, state the margins for each side of the sheet.*** End margins can be finished or unfinished end patterns. Provide additional information: 1. Forming – Provide forming operations that will be required to assure formability of the sheet. 2. Finishing – If additional finishing is required to achieve a decorative appearance, durability or protection. 3. End use – Our experienced engineering staff will review your design to assure all your end requirements are met. Regardless of order size, small to large, Hendrick partners with our customers to optimize designs for improved quality, functionality and cost–savings. *Industry standards recommend not making the hole diameter smaller than the material thickness. If you require a smaller hole, contact Hendrick to discuss your needs. **The web size (distance between holes) should not be smaller than the material thickness. *** Wider margins can lead to distortion and may require additional leveling, increasing costs. 8 PATTERN SAMPLES A wide choice of perforated patterns are available, in a variety of shapes, sizes and materials. The following pages provide a quick reference of Hendrick’s popular perforated pattern options. If you don’t see what you need, contact a sales representative to discuss your requirements
Recommended publications
  • After Fabrication HOT DIP GALVANIZING a PRACTICAL REFERENCE for DESIGNERS, SPECIFIERS, ENGINEERS, CONSULTANTS, MANUFACTURERS and USERS
    After Fabrication HOT DIP GALVANIZING A PRACTICAL REFERENCE FOR DESIGNERS, SPECIFIERS, ENGINEERS, CONSULTANTS, MANUFACTURERS AND USERS 1CHAPTER 12CHAPTER 2 3CHAPTER 3 4CHAPTER 45CHAPTER 5 6CHAPTER 6 Hot dip Design, Galvanized Bolting Welding Painting galvanizing – specification, steel galvanized galvanized galvanized Process, inspection of reinforcement steel steel steel applications, galvanized for concrete properties products PREVENTION OF CORROSION ABOUT US GANZ MEMBERS STANDARD SPECIFICATION FOR Galvanizing makes sense and saves dollars HOT DIP GALVANIZED COATINGS www.galvanizing.org.nz CASE STUDIES About us – After Fabrication Hot Dip Galvanizing www.galvanizing.org.nz Prevention of Welcome to GANZ, the Galvanizing Corrosion Association of New Zealand. When iron is extracted from its ore, a What is GANZ? fundamental tendency of nature is abruptly The core of the very best galvanizers in New Zealand belong to the association and meet reversed. Unless protected, iron and steel regularly to discuss technology and product improvements to ensure a quality service and will corrode in most environments, slowly finish. We are united in trying to enhance the product and productivity of our industry and the returning to their natural state. support we can bring to our Building and Engineering industries as a whole. Corrosion prevention is an essential factor Our industry body is 23 years young and is based on a technology that is effectively 150 years in the economic utilisation of steel. old. Some have seen us as a market in either maturity or decline, however this could not be Provision of the appropriate protective further from the truth. Ours is a growing market as people become more aware of the green coating can bring initial savings plus push for environmental responsibility and have seen the impact of leaky homes.
    [Show full text]
  • Designers Perforated Metal Handbook
    Marco Specialty Steel, Inc. 9140 Tavenor Lane Houston, Texas 77075 Phone: 713-649-5310, 800-200-3047 Fax: 713-649-5305 www.marcospecialtysteel.com Designers, Designers, SpecifiersSpecifiers & Buyers And Handbook for Buyers Perforated MetalsHandbook For Perforated Metals A publication of the Industrial Perforators Association © 1993 Contents Page A Specialized Production Resource 3 The Wonderful Things That Holes Can Do 4 Strength of Perforated Metal 12 Elastic Properties of Perforated Metals (Stiffness) 14 How Perforated Metals Are Used in Acoustical Applications 16 Summary of Tests Conducted by the Riverbank Acoustical Laboratories 18 E.M.I Shielding Effectiveness of Perforated Metals 23 Pressure Loss Through Perforated Plate (Air) 26 Pressure Loss Through Perforated Plate (Fluid) 28 Good Reasons for Calling in Your Perforating Specialist 30 IPA Standard Perforations 36 Checklist of Perforating Cost Influences 50 Checklist for Ordering Perforated Metal Sheets & Plates 51 Table of Gauges and Weights 52 Selection Guide to Carbon Steel Sheets and Coils for Perforating Applications 54 Selection Guide to Stainless Steel (Ref. ASTM-A240) 56 Selection Guide to Aluminum Sheet and Plate (Ref. ASTM-B209) 58 Galvanized Sheet Steel Selector 60 The IPA Sets the Standards 62 IPA Voluntary Standard Tolerances 63 IPA Trade Practices 98 Metric Conversion Table 103 How to Cut the Cost of Steel Parts* 104 Fraction and Decimal Equivalents 106 Useful Information 107 The Formability of Perforated Metals 109 Designers, Specifiers and Buyers Handbook for Perforated Metals Page 2 of 124 A Specialized Production Resource The member companies of the IPA constitute a highly specialized production resource for punching very large numbers of holes in a wide variety of materials with extraordinary efficiency.
    [Show full text]
  • Perforated Metal and Plastic Our Sophisticated Perforating Presses Provide Unparalleled Flexibility in Custom Perforating Applications
    AMETCO_01 2/16/06 10:08 AM Page 1 165332_02-32 2/16/06 10:10 AM Page 2 Black neg. PMS 356 neg. Perforated Metal and Plastic Our sophisticated perforating presses provide unparalleled flexibility in custom perforating applications. Using a 250 ton 60" wide Wegner high speed press, we pound out stock size perforations with great efficiency. The balance of our presses are set up for quick change-over, accommodating almost any punching configuration you can imagine. Naturally, we stock the common sizes, gauges, and metals most customers expect. Ametco Manufacturing started business in 1965 as a job shop But it’s our ability to setup for small runs of metal fabricator based on the principles of our founder, Steve unusual configurations that sets us apart from the rest. Mitrovich, of high quality at competitive price. Ametco continues We pride ourselves on quick turnaround today as a modern fully equipped sheet metal fabricator utilizing on all of our perforated products. Usually 24 the newest in computer controlled manufacturing equipment. hours on ready-to-ship items, and within your requirements on custom work when we have We have also grown in other areas offering a full service the die. We have over 65 die designs just warehouse operation to supply you, our customer, with all of waiting to get on press. I’m sure one of them your perforated metals and plastics, expanded metals, wire mesh is right for you. and grating products. Unlike others, Ametco offers full service manufacturing of custom perforated products from prototype to production volume. Looking for security? Consider Ametco’s line of Orsogril grating fence.
    [Show full text]
  • Sefar Liquid Filtration Products
    Woven & Welded Wire Mesh, Perforated Metal, Decorative Mesh, Extruder Discs Contents Introduction Introduction 2 About Metal Mesh Quality: Metal Mesh is what we know best. We’ve been supplying and - Test Certificates 3 fabricating since 1970. Access to local industry developments and the latest in European technology means we’re always looking at Woven Wire Mesh: 4 improving our products and expanding our range to meet your - Selection criteria 5 needs. And we’re Quality Endorsed to ISO 9001 standards so you’re - Stainless Steel grades 8 always guaranteed high levels of quality control and service. - Stainless Steel care 9 Choose from our premium range of woven mesh, welded mesh and - Market Grade Stainless perforated metal in rolls or sheets, and we can custom fabricate discs, Steel Square Mesh 10 cylinders, screens and sieves to your specifications. - Bushfire Mesh 15 - Bolting Cloth 16 Market Grade Stainless Steel Woven Wire Mesh, Stainless - FDA Compliant Food 18 Steel Bolting Cloth, Stainless Steel Hollander Weave Mesh, Stainless Grade Bolting Cloth Steel Welded mesh are all held in stock. - Hollander Weave 20 - Rectangular/Oblong 22 Select from over two hundred and fifty types of perforated metal held Mesh in stock, in standard sheets up to 3mm in thickness, from hole sizes - Decorative / Designer 25 0.5mm to 20mm. Mild Steel, Galvanised Steel, Stainless Steel Type Mesh 304 & 316 and Aluminium, are all standard lines. Cut pieces - Brass Mesh 30 and custom fabricated products are also available. In addition we can offer custom perforated metal to your Extruder discs: specifications. - Single Screen Discs 21 - Screen Packs - Rim Discs About Sefar For over 180 years Sefar has been a leading problem solver for Welded Wire Mesh: process industry applications worldwide.
    [Show full text]
  • Perforated Metal Sheets Expanded Metal Steel
    Expanded metal PERFORATED METAL SHEETS METAL PERFORATED > Steel gratingsSteel / Steps > Meshes > Conveyor belts and others Conveyor 1 Largest producer of perforated materials in the Czech Republic Largest producer of perforated materials in the Czech Republic > STEEL GRATINGS EXPANDED METAL EXPANDED PERFORATED METAL SHEETS METAL PERFORATED PERFORATEDD METAL SHEETS SHEETS METAL PERFORATEDD xpanded metal xpanded E > etc. etc. > sheets metal Design > grids and mesh Wire > gratings Steel > Applications of perforated metal sheets Perforated metal sheets PERFO LINEA have Processing industries: pastry and pizza baking fixtures and heating units, decorative grilles, a wide range of applications in various indus- sheets, sugar refineries, dairies, malting plants, litter baskets, household appliances, etc. tries, particulary in flour mills, roasting plants, electric energy gen- erators, filtering systems, food production, gas Components for Appliances and Kitchen Equip- Mechanical Engineering: machine and equipment com- turbines, breaking and crushing plants, grind- ment: coolers, draining boards, washing ma- ponents, bracing and reinforcements, shelving, etc. ing mills, mining industry, crude oil wells, paper chine filters, doors for microwaves, drums for industry, cement plants, pharmacies, petrochem- washing machines, centrifugal vessels, grills for Building: casting, jacketing, facade systems, ical, chemical and steel industries, recycling. kitchen stove vents and range vent hoods, grill PERFORATED METAL SHEETS METAL PERFORATED decorative false ceilings, balustrades, balcony racks, supplementary graters for meat-grinding panels, arcades and awnings, roller blinds and Electrotechnical industry: electronic boards, machines, perforated lids for pots and pans and shutters, gates, fences, screens, grates, safety sheet metal cases for computers, videos, satel- the like. coverings, grills, acoustic panels, ventilation and lite receivers and transmitters, set-top boxes, air-conditioning systems, diffusers and ventila- casings for house service boards, etc.
    [Show full text]
  • The Hendrick Motto Is Proudly Displayed in the Lobby of Hendrick Manufacturing in Carbondale, PA
    Perforation and Fabrication Buyer’s Handbook Smartphone Interactive Patterns and Capabilities YOUR Since 1876, Hendrick has been innovating perforated metal solutions for a wide range of PERFORATION industries. Our expertise is unparalleled in the industry. The broad based knowledge that comes PUT HENDRICK’S BROAD-BASED EXPERTISE TO WORK ON YOUR NEXT PROJECT AND from working with multiple industries gives us a unique perspective on the latest manufacturing FABRICATION technologies and applications. Our capabilities go way beyond perforation. EXPERTS We offer an array of high-tech fabrication options that can eliminate labor, time, and provide The Hendrick motto is proudly displayed in the lobby of Hendrick Manufacturing in Carbondale, PA. cost-savings for your completed assembly. Plus, our extensive range of services go one step further with partial to complete turn-key contract The Hendrick Motto: assembly operations. “Do the right thing,” Carbondale, PA Perforation & Fabrication was coined by Michael L. Drake during his Northeast Plant tenure as president of the Hendrick Companies. It inspires every employee to do their best, be honest, respectful, and to interact with others with integrity. It embodies Hendrick’s commitment to our customers, vendors and employees Elgin, IL Owensboro, KY to always do the right thing. Perforation & Fabrication Profile/Wedge Wire & Fabrication Midwest Plant Southern Plant Version: P Dec 23, 2019 2 Hendrick Metal Products hendrick-perf-fab.com 800-225-7373 YOUR SinceSince 1876, 1876, Hendrick Hendrick has has been been innovating innovating perforatedperforated metal metal solutions solutions for for a a wide wide range range of of PERFORATION inindustries.dustries. Our Our expertise expertise is is unparalleled unparalleled in in the the industry.industry.
    [Show full text]
  • Mastering the Challenges of Perforated Sheet Metal 16|17
    MASTERING THE CHALLENGES OF PERFORATED SHEET METAL 16|17 Perforated sheet metal differs greatly from non-perforated sheet material. It is the perforations that cause particular tension and unevenness in this material when it is being fabricated. However, these negative characteristics must first be eliminated to make the perforated sheet metal suitable for further processing. This is a particular challenge for perforated sheet metal manufacturers, but it can be mastered with the right levelling technology and a bit of experience. Perforated sheet metal is not simply a piece of sheet metal in which holes have been punched arbitrarily. Indeed, the numerous sheet metal manufacturers operating on the market orient themselves on certain standards for perforated sheet metal and the perforation patterns. In the relevant DIN 4185-2 and DIN 24041 standards (DIN refers to the German Institute for Standardization), perforated sheet metal is designated as "perforated metal plate" - the term perforated sheet metal has, however, established itself among manufacturers and users. In the DIN standards, a perforated metal sheet is described as a panel or plate with openings of a certain kind - that is, holes - in a regular pattern. The holes are usually made by punching, but sometimes also by drilling or laser cutting. The holes can have different geometrical forms (round, square, long hole) and sizes. In contrast to the DIN description, the pattern can also be defined individually. Areas of application Perforated metal sheets are products that require the particular attention of the manufacturer or processor during manufacturing and processing. They are used as functional components such as sieves or filters, or to decorate the facade of modern office buildings with their optical design.
    [Show full text]
  • The Art of Illusion and Distraction in Integrating Loudspeakers Within Themed Environments Prepared for the 61St Annual USITT Conference, March 8-12, 2021 Version 2
    The Art of Illusion and Distraction in Integrating Loudspeakers Within Themed Environments Prepared for the 61st Annual USITT Conference, March 8-12, 2021 Version 2 Nathan McWilliams Senior Audiovisual Consultant, Arup [email protected] https://www.arup.com/ Lisa Sun Principal Show Set Designer, Resolution Design Inc, Production Design Consultant, Meow Wolf Denver https://www.resolutiondesigninc.com/ Shawn Tuohey Owner/Principal Show Set Designer, 2E Scenic Design Studio [email protected] (321) 230-5639 Chris Hill Senior Creative Director of Themed Portfolio, Adena Corporation [email protected] http://adenacorporation.com/ 1. Abstract: Loudspeakers can be cumbersome objects to integrate into themed environments, and a sound designer’s desire to keep sound images on stage or aligned with a particular aural aesthetic can conflict with a scenic designer’s drive to shape the visual narrative. This paper explores techniques used to craft illusions for hiding loudspeakers in a wide variety of themed environments, but with a particular focus on methods for executing hides in diverse materials, diverting audience attention away from loudspeakers, balancing tradeoffs like cost or longevity, and team consensus building to ensure that themed speaker grilles are seamlessly integrated and sounding great. pg. 1 2. Scope and Purpose: This document is not a scientific research document. While some of this experience was gathered from best practices informed by scientific method, this paper does not explore scientific measurement. This is a document intended to share our experience designing and building immersive environments. We have a collective combined working experience of more than 60 years working for Walt Disney Imagineering, Universal Studios, Adena Corporation, Meow Wolf, Arup, and other world class design studios.
    [Show full text]