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Diamond Series Product Catalog

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Diamond Series Product Catalog Diamond Series Product Catalog From standard drive chains to specialty applications, nothing outlasts a Diamond.® Diamond Chain Difference Diamond Diamond Chain Company Selection Dedicated To Producing The Worlds Best Roller Chain Guide Since its founding in 1890, the Diamond Chain Company has been singularly focused on producing the best roller chain. It’s why the Wright Brothers chose Diamond for their flying machine, why Henry Ford chose Diamond for his automobile, and why thousands of companies choose Diamond Chain everyday for their needs. Carbon Diamond Chain Company offers two families of roller chain: Diamond Series and Sapphire Series. Diamond Steel Series is the standard offering with industry leading performance, options and features. Sapphire Series is an industry competitive chain offering for general applications. This catalog details the Diamond Series only. & Moisture & Moisture Corrosion Resistant Industry-leading performance Basic chain offering for and innovation general applications Maintenance Reduced Attachments Application Specific Horsepower Tables Diamond Chain Company is proud to have been based in Indianapolis, Indiana, since its founding and in the same factory - with many expansions - since 1917. A division of Amsted Industries, Diamond Chain Company is employee owned and focused on the customer. Components Chain Troubleshooting Tools, Tools, Table of Contents Diamond Difference . .4 Application Specific . .42 Selection Guide . .6 Horsepower Tables . 52 Information Carbon Steel . 8 Chain Components . .84 Ordering Ordering Corrosion & Moisture Resistant . 22 Tools, Troubleshooting . 86 Reduced Maintenance . 30 Ordering Information . 92 Attachments . 34 Terms and Conditions. .96 Conditions Terms and Terms 2 1-800 US CHAIN (872-4246) | diamondchain.com Chain Diamond Diamond Difference Delivering Superior Performance and Superior ROI Longer lasting chain results in less downtown and better return on investment Guide That Diamond Series roller chain is different is evident the moment it is removed from the box. The uniquely beveled Selection link plates (sizes 60-160) and proprietary lubrication are easily identified, but the real value of these features - and all the features that comprise “The Diamond Difference” (see pg. 4-5) - are not just seen but experienced. Diamond Series chain has been independently verified to deliver superior wear life vs. the competition. That comparative wear test data is listed below; our website also contains numerous Return on Investment (ROI) studies that demonstrate Steel how long-lasting Diamond Series chain reduces downtime and saves money. Carbon ASME/ANSI 50 Chain Accelerated Wear Testing Diamond Series Resistant Corrosion & Moisture & Moisture Mfg A Mfg B MANUFACTURER Reduced Mfg C Maintenance 0 50 100 150 200 250 300 350 HOURS Test conditions: 1,172 RPM; 91 lbs tension, 3.5 chain horsepower, 21T x 21T sprockets Attachments ASME/ANSI 60 Chain Accelerated Wear Testing Diamond Series Specific Application Mfg A Mfg B MANUFACTURER Mfg C Tables Horsepower 0 50 100 150 200 250 300 350 400 450 500 HOURS Test conditions: 1,725 RPM; 100 lbs tension, 5.2 chain horsepower, 23T x 23T sprockets Chain ASME/ANSI 80 Chain Accelerated Wear Testing Components Diamond Series Mfg A Tools, Troubleshooting Mfg B MANUFACTURER Mfg C Ordering Ordering 0 100 200 300 400 500 600 700 800 900 1000 Information HOURS Test conditions: 668 RPM, 104 lbs tension, 2.8 chain horsepower, 16T x 16T sprockets diamondchain.com | 1-800 US CHAIN (872-4246) 3 Terms and Terms Conditions Diamond Chain Difference Diamond The Diamond Difference Selection More than a Catchphrase – the Diamond Difference is our Commitment to Quality Guide While a roller chain may initially appear to be a simple product, a ten foot section of ANSI #40 chain contains 1,200 parts – each one a potential point for failure. The Diamond Difference is our commitment to quality that ensures you only receive the highest quality chain for your application. Carbon Steel & Moisture & Moisture Corrosion Resistant Materials Heat Treatment The Diamond Difference begins with Strict control of atmosphere, time, raw materials that meet exacting and temperature optimize the standards for metal grade, mechanical material properties – increasing properties and carbon and alloy content strength, durability and wear Maintenance Reduced to ensure minimization of impurities that resistance. impact tensile and fatigue strength. Attachments Application Specific Horsepower Tables Components Chain Fabrication Shot Peening Diamond Chain designs each component Proprietary shot peening equipment to exacting dimensional standards for was developed specifically to ensure Troubleshooting optimal performance. Precision ground consistent intensity and coverage of Tools, Tools, pins, seamless rollers and extruded solid components. Shot peening adds a layer bushings work in concert with link plates of compressive stress that helps the created using a proprietary multi-stage components resist fatigue failure when process to maximize the bearing area and exposed to repeated high loads. thus enable the superior performance of Diamond Roller Chain. Information Ordering Ordering Conditions Terms and Terms 4 1-800 US CHAIN (872-4246) | diamondchain.com Chain Diamond Diamond Difference Guide Selection Steel THE BEVEL MATTERS Carbon Diamond Chain Company roller chains Lubrication are beveled for a simple reason - it allows Immediately noticeable as different but truly appreciated over time, Diamond Resistant the chain to be stronger. By orienting Corrosion chain uses a proprietary lubrication & Moisture formula and “hot dip” process on all the link plates, the bearing area of the lubricated chains for enhanced corrosion protection and extended wear life. pitch hole is maximized. The bevel allows automated chain assembly equipment Reduced to properly orient the link plates. Larger Maintenance size chains (>160 pitch) are manually assembled and have visual indicators other than the bevel to allow proper Attachments orientation. Specific Application Tables Duralube LIVE Roller Chain Horsepower Preloading Chain Following assembly, all chains Components are preloaded or “prestressed” to firmly seat the pins and bushings to reduce initial run-in and extend the wear life of the chain. Tools, Tools, Troubleshooting Ordering Ordering Information diamondchain.com | 1-800 US CHAIN (872-4246) 5 Terms and Terms Conditions Diamond Chain Chain Selection Guide Multiple Considerations must be made when selecting the right roller chain. Fortunately a Diamond Chain is available for most every application. Difference Diamond Environment General Applications Wet or Corrosive Enviroments Application General Applications Protection against humidity, water, salt water, caustic chemicals or acids Selection Guide Material Carbon Steel Carbon Steel Stainless Steel Nomenclature Diamond Chain Nickel Plated Diamond ACE AP Series 300 Series 400 Series Overview Far exceeding industry Adds nickel plating Adds ACE Our standard and 300 Series Stainless Application specific ANSI requirements, to Carbon Steel (Anti-Corrosion recommended is intended for stainless steel chain; Carbon Diamond Series chain offers Diamond Chain Exterior) plating stainless steel chain applications requiring reference corrosion Steel superior wear and fatigue for protection in to carbon steel for exposure to superior corrosion tables on pages performance in industrial high humidity or diamond chain for caustic chemicals performance, 27-29 to determine applications water washdown superior protection or acids, AP low magnetic if better solution Includes: environments. in high humidity, Series offers the permeability, or a than AP series. Standard Series Carbon steel salt water or best combination “non sparking” chain. Wear performance Heavy Series substraight provides water washdown of corrosion However, lowest comparable to & Moisture & Moisture Corrosion Resistant High Strength Drive Chain highest strength and environments. resistance and wear wear performance. AP series Power Transmission Chain wear performance Carbon Steel performance Conveyor Chain substraight provides Non-standard Series Chain highest strength and wear performance. Maintenance Reduced Typical Uses Standard drive chains, Water washdown, food & beverage Food & beverage, packaging, meat processing, baking, fertilizers, industrial/agriculture (non-contact applications) pharmaceuticals, medical equipment, high strength/ shock load applications Attachments Attachments Yes Yes Yes Available Page #s 8-21 22-24 22, 25-29 Application Specific Horsepower Tables Components Chain Troubleshooting Tools, Tools, Information Ordering Ordering Conditions Terms and Terms 6 1-800 US CHAIN (872-4246) | diamondchain.com Chain Diamond Environment General Applications Wet or Corrosive Enviroments Difficult to Service Environments Application Specific Environment Diamond Difference Application General Applications Protection against humidity, water, salt water, caustic chemicals or acids Reduced maintenance chain where regular Specialty chain for specific tasks Application lubrication not practical Material Carbon Steel Carbon Steel Stainless Steel Carbon Steel Application/Chain Dependent Material Nomenclature Diamond Chain Nickel Plated Diamond ACE AP Series 300 Series 400 Series EHT Pin Option Duralube LIVE Duralube LIVE Food XLO O-Ring Application Nomenclature Guide Grade Selection Overview Far exceeding industry Adds nickel plating Adds ACE Our standard and 300 Series Stainless
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