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SERVICE

&

MAINTENANCE MANUAL

Rev. 1.0

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have completed a specific TECHNOGYM training course and are authorized to perform machine startup and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough knowledge of the machine, its operation, its safety devices and working procedures.

CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE

DANGEROUS VOLTAGES PRESENT EVEN WHEN THE MACHINE IS TURNED OFF

NOTE

The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

This document contains proprietary information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced or translated into another language without the prior written consent of Technogym.

The Technogym® trademark is property of Technogym S.p.A. The Personal Selection TÜV™ trademark is property of Technogym S.p.A.

Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0

Contents

1. GENERAL NOTICES........................................................................................................................................... 1.1

1.1. INTRODUCTION................................................................................................................................................... 1.1 1.2. RECOMMENDATIONS .......................................................................................................................................... 1.1 1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................ 1.2

2. TECHNICAL CHARACTERISTICS.................................................................................................................. 2.1

2.1. PRODUCT CODE: MACHINES................................................................................................................................ 2.1 2.2. CODIFICA DI PRODOTTO: PANCHE ...................................................................................................................... 2.1 2.3. EQUIPMENTS: MECHANICAL CHARACTERISTICS.................................................................................................. 2.3

2.3.1. D6946   – Upper Back......................................................................................................................... 2.3 2.3.2. D6950   – Rotary Torso....................................................................................................................... 2.3 2.3.3. D6951   – Leg Press ............................................................................................................................ 2.4 2.3.4. D6957   – Abdominal Crunch.............................................................................................................. 2.4 2.3.5. D6958   – Lower Back......................................................................................................................... 2.5 2.3.6. D6971   – Vertical Traction ................................................................................................................ 2.5 2.3.7. D6980   – Low Ro w . ............................................................................................................................ 2.6 2.3.8. D6990   – Leg Curl.............................................................................................................................. 2.6 2.3.9. D6991   – Leg Extension ..................................................................................................................... 2.7

2.4. BENCH: MECHANICAL CHARACTERISTICS........................................................................................................... 2.8

2.4.1. D6P915   – Crunch Bench................................................................................................................... 2.8 2.4.2. D6P920   – Adjustable Bench.............................................................................................................. 2.8

2.5. AMBIENT SPECIFICATIONS .................................................................................................................................. 2.9 2.6. CONFORMITY TO REGULATIONS.......................................................................................................................... 2.9

3. INSTALLING AND MOVING THE MACHINES ............................................................................................ 3.1

3.1. SPECIFICATIONS AND REQUIREMENTS ................................................................................................................ 3.1 3.2. MOVING ............................................................................................................................................................. 3.3

3.2.1. Moving   without wheel s . ..................................................................................................................... 3.3 3.2.2. Moving   with wheel s . .......................................................................................................................... 3.3

4. ACCESSORIES ..................................................................................................................................................... 4.1 5. WHAT IF …........................................................................................................................................................... 5.1

5.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY ............................................................................................... 5.1 5.2. THE WEIGHT STACK CABLE IS NOT TAUT............................................................................................................. 5.2

5.2.1. Adjusting   the tension of the cable with crimped fitting ..................................................................... 5.2 5.2.2. Adjusting   the tension of the cable with doubling pulle y . ................................................................... 5.2

5.3. THE MACHINE IS NOT FLAT ................................................................................................................................. 5.4 5.4. THE LEVERS OF DUAL-AXIS MACHINES ARE NOT ALIGNED.................................................................................. 5.5 5.5. THE SLIDING BARS OF THE LEG PRESS SEAT ARE NOT ALIGNED .......................................................................... 5.6

5.6. THE TUBE START

T

O

WABBLE ........................................................................................................................... 5.7

6. HOW TO DISASSEMBLE THE …..................................................................................................................... 6.1

6.1. FRONT WEIGHT STACK CASING ........................................................................................................................... 6.1 6.2. TOP .................................................................................................................................................................... 6.2 6.3. SEAT ON LOW MACHINES.................................................................................................................................... 6.3 6.4. SEAT ON TALL MACHINES ................................................................................................................................... 6.5 6.5. LEG PRESS SEAT................................................................................................................................................. 6.7 6.6. EASY START FOR TALL MACHINES ...................................................................................................................... 6.9 6.7. RELEASE LEVER................................................................................................................................................ 6.11 6.8. SELECTOR SWITCH FOR ADDITIONAL WEIGHT................................................................................................... 6.13

6.8.1. Machines   with cross with crimped cable fitting .............................................................................. 6.13 6.8.2. Machines   with cross with doubling pulley ...................................................................................... 6.14

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Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0

6.9. DISASSEMBLING UNLOCKING LEVER ON ABDUCTOR - ADDUCTOR ................................................................... 6.16

7. SPECIAL OPERATIONS..................................................................................................................................... 7.1

7.1. LOCKING DOWN THE CABLE FIXING DOWELS ...................................................................................................... 7.1 7.2. LOCKING DOWN THE PULLEYS ............................................................................................................................ 7.2

8. WEIGHT STACK CABLE................................................................................................................................... 8.1

8.1. LENGTH OF THE WEIGHT STACK CABLE .............................................................................................................. 8.1 8.2. ROUTING OF THE WEIGHT STACK CABLE............................................................................................................. 8.2

8.2.1. D6946   – Upper Back......................................................................................................................... 8.2 8.2.2. D6950   – Rotary Torso....................................................................................................................... 8.2 8.2.3. D6951   – Leg Press ............................................................................................................................ 8.3 8.2.4. D6957   – Abdominal Crunch.............................................................................................................. 8.3 8.2.5. D6958   – Lower Back......................................................................................................................... 8.4 8.2.6. D6971   – Vertical Traction ................................................................................................................ 8.4 8.2.7. D6980   – Low Ro w . ............................................................................................................................ 8.5 8.2.8. D6990   – Leg Curl.............................................................................................................................. 8.5 8.2.9. D6991   – Leg Extension ..................................................................................................................... 8.6

9. MAINTENANCE................................................................................................................................................... 9.1

9.1. DAILY MAINTENANCE OPERATIONS .................................................................................................................... 9.1

9.1.1. Cleaning   upholstery .......................................................................................................................... 9.1

9.2. WEEKLY MAINTENANCE OPERATIONS ................................................................................................................ 9.2

9.2.1. Cleaning   the frame and painted part s . .............................................................................................. 9.2 9.2.2. Cleaning   the chrome-plated part s . .................................................................................................... 9.2

9.3. MONTHLY MAINTENANCE OPERATIONS.............................................................................................................. 9.3

9.3.1. Check   the cross, bars and weight stack plates .................................................................................. 9.3 9.3.2. Check   the cable s . ............................................................................................................................... 9.3 9.3.3. Check   the mechanisms....................................................................................................................... 9.3 9.3.4. Check   the gas springs........................................................................................................................ 9.3 9.3.5. Check   the weight stack stops ............................................................................................................. 9.4 9.3.6. Check   the Leg Press seat mechanis m . ............................................................................................... 9.4 9.3.7. Checking   the seat mechanism on low machines................................................................................ 9.4 9.3.8. Checking   the seat mechanism on tall machines ................................................................................ 9.4 9.3.9. Checking   the upholstery .................................................................................................................... 9.4 9.3.10. Checking   various rubber parts.......................................................................................................... 9.4

9.4. TWICE-YEARLY MAINTENANCE OPERATIONS...................................................................................................... 9.5

9.4.1. Checking   the additional weigh t . ........................................................................................................ 9.5 9.4.2. Check   the pulleys............................................................................................................................... 9.5 9.4.3. Check   the cam grou p . ........................................................................................................................ 9.5 9.4.4. Check   the lever stop s . ........................................................................................................................ 9.5 9.4.5. Replacing   the cables.......................................................................................................................... 9.5 9.4.6. Lubricating   the release systems......................................................................................................... 9.5 9.4.7. Screw   and bolt chec k . ........................................................................................................................ 9.5 9.4.8. Checking   for mechanism play ........................................................................................................... 9.6 9.4.9. Checking   cross alignment.................................................................................................................. 9.6

10. FUNCTIONAL TESTS ....................................................................................................................................... 10.1

10.1.WEIGHT STACK CABLE ASSEMBLY TEST ........................................................................................................... 10.1 10.2.HOUSING ASSEMBLY TEST ................................................................................................................................ 10.1 10.3.MECHANICAL RESISTANCE DEVICE ASSEMBLY TEST......................................................................................... 10.1 10.4.SEAT GROUP ASSEMBLY TEST ........................................................................................................................... 10.2

11. APPENDIX........................................................................................................................................................... 11.1

11.1.WHAT TO ORDER TO AUGMENT THE WEIGHT STACK ......................................................................................... 11.1 11.2.UPHOLSTERY.................................................................................................................................................... 11.3 11.3.TOOLS TO USE .................................................................................................................................................. 11.4

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Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0

1. GENERAL NOTICES

1.1. INTRODUCTION

This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which illustrate the procedure being described.

This manual contains notices and symbols which have a specific meaning:

WARNING: non observance may result in accident or injury. ATTENTION: non observance may cause damage to the machine. Information about the operation in progress. OBSERVE: observation about the operation in progress.

1.2. RECOMMENDATIONS

Technogym recommends the following steps for planning repair procedures: • Carefully evaluate the customer’s description of the machine malfunction and ask all the necessary questions to clarify the symptoms of the problem.

• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical basis, which must then be integrated by personal experience and attendance at the training courses periodically offered by Technogym.

• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring spare parts, preparing tools, etc.

• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will be useful to refer to the disassembly sequence described in this manual.

Page 1.1

Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0

1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of reassembly.

2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

5. Before starting the repair procedure, make sure that the recommended tools are available and in good condition.

6. For the procedures described in this manual, use only the specified tools.

OBSERVE: The tool sizes quoted in this manual are expressed in mm.

Page 1.2

Personal Selection TÜV: Service & Maintenance Manual - rev. 1.0

2. TECHNICAL CHARACTERISTICS

The Personal Selection TÜV machine code is a sequence of alphanumeric characters arranged as follows:

2.1. PRODUCT CODE: MACHINES

PERSONAL SELECTION TÜV

  • Characters description
  • key to values

D69 = machine

See Table 2-1

0 = standard

1,2,3 4,5
Personal Selection TÜV Machine code

  • 6
  • Weight stack configuration

3 = enhanced

-7,8 9,10 11 12,13 14
Frame colour

AL = Silver R0 = Brillant green C = grey GG = RAL 7024 K = Kg

Upholstery colour Front casing colour Plastic parts colour Unit of measurement

  • Code Machine
  • Code Machine

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  • 9001 Strength - Leg Extension - Info

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    9001 Strength - Leg Extension - Info Education How to Use the Machine How to use the leg Extension machine Stand with your back against the front of the machine and grab the handles in front. Sit down with your back against the support. Lift the arm of the ankle roll and put your feet under the rolls. Fasten the belts around your thighs, one for each leg. Choose Extension and set the resistance by tapping the + button. Hold onto the handles on each side. When you have finished exercising, lower the resistance to 0 (no resistance) by tapping the - button. Loosen the belts around your thighs. Put your feet over the ankle rolls. Grab the handles in front and pull yourself from the machine. 9016 Strength - Leg Extension - Test Leg Extension Strength Test Maximum isometric strength is measured with the Performance Recorder. Muscle weakness is the biggest risk factor for falls in the elderly and asymmetries in leg strength affects gait and balance. When strength improves it increases the motivation for training. You can measure possible weakness or asymmetries in muscular strength with the Performance Recorder. Fix the Performance Recorder onto the leg extension/curl machine or to the leg abduction/adduction machine (it can also be used with other exercise machines). The recordings on the Performance Recorder are in Newton/meter (1 Newton/ meter = 0.101 971 621 3 kilogram). To get the result in kg you multiply by 10 e.g. result on the meter is 7,2 Nm x 10 = 72 kg. Isometric maximum strength of knee extension is measured with the knee in 60 degree joint angle (the Performance Recorder is always fixed with the knee at the same angle).
  • Leg Extension/Leg Curl

    Leg Extension/Leg Curl

    *Assembly Guide & Warranty Card Included LEG EXTENSION/LEG CURL OWNER’S MANUAL Model # SD1000 Revision 031717 FORCE STRENGTH OWNERS MANUAL IMPORTANT: All Products shown are prototype. Actual product delivered may vary. Product specifications, features & software are subject to change without notice. For the most up to date owner’s manual please visit www.truefitness.com. For documents in additional languages please visit www.truefitness.com/resources/document-library/ IMPORTANTE: Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir. Especificaciones de productos, características y software están sujetas a cambios sin previo aviso. Para la más actualizada de este manual del propietario, por favor visite www.truefitness.com Para los documentos en otros idiomas, por favor visite www.truefitness.com/resources/document-library/ IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécifications du produit, caractéristiques et logiciels sont sujettes à modification sans préavis. Pour la plus à jour le manuel du propriétaire s'il vous plaît visitez www.truefitness.com. Pour documents dans des langues supplémentaires, veuillez www.truefitness.com/resources/document-library/ de visite 重要提示： 显示所有产品的原型。实际交付的产品可能有所不同 产品规格，功能和软件如有更改，恕不另行通知 迄今为止对于大多数的使用说明书，请访问www.truefitness.com 对于其他语言的文档，请访问www.truefitness.com/resources/document-library/ ھﺎم: ﺟﻣﯾﻊ اﻟﻣﻧﺗﺟﺎت اﻟﻣﻌروﺿﺔ ھﻲ اﻟﻧﻣوذج. ﻗد ﺗﺧﺗﻠف اﻟﻣﻧﺗﺞ اﻟﻔﻌﻠﻲ ﺗﺳﻠﯾﻣﮭﺎ. ﻣواﺻﻔﺎت اﻟﻣﻧﺗﺞ، واﻟﻣﯾزات واﻟﺑراﻣﺞ ﻗﺎﺑﻠﺔ ﻟﻠﺗﻐﯾﯾر دون إﺷﻌﺎر. .www.truefitness.comﻟﻣﻌظم ﻣﺎ ﯾﺻل ﺣﺗﻰ اﻵن دﻟﯾل اﻟﻣﺎﻟك ﯾرﺟﻰ زﯾﺎرة /www.truefitness.com/resources/document-libraryﻟﻠﻣﺳﺗﻧدات ﻓﻲ ﻟﻐﺎت إﺿﺎﻓﯾﺔ، ﯾرﺟﻰ زﯾﺎرة WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann variieren. Produkt-Spezifikationen, Funktionen und Software können sich ohne vorherige Ankündigung ändern.